Passive circulating cell sorting by deformability using a microfluidic gradual filter

P. Preira a, V. Grandné a, J.-M. Forel b, S. Gabriele a, M. Camara a and O. Theodoly *a
aAdhésion & Inflammation, INSERM U1067-CNRS UMR7333, and Université Aix-Marseille, Assistance Publique-Hôpitaux de Marseille, Case 937, 163 Avenue de Luminy, F-13009 Marseille, France
bUnité de Recherche sur les Maladies Infectieuses et Tropicales Emergentes (URMITE) UMR6236, CNRS/Université Aix-Marseille 2, Hôpital Nord, Chemin des Bourrely, 13015 Marseille Cedex 20, France

Received 25th July 2012 , Accepted 16th October 2012

First published on 17th October 2012


Abstract

The deformability of circulating leukocytes plays an important role in the physiopathology of several diseases like sepsis or acute respiratory distress syndrome (ARDS). We present here a microfluidic method for the passive testing, sorting and separating of non-adherent cell populations by deformability. It consists of microfluidic sieves in series with pore sizes decreasing from the upstream to the downstream. The method capabilities are demonstrated with monocytic cell lines (THP-1) treated by Jasplakinolide (a stabilizer of polymerized actin), LatrunculinA (an inhibitor of actin polymerization), and with the plasma of patients suffering from ARDS. Simple sample injection with standard syringes and pumps makes the method readily adapted for experimentation in hospitals.


Introduction

The deformability or stiffness of circulating cells is emerging more and more clearly as an important parameter for the diagnosis and prognosis of numerous pathologies. For instance, cells circulating in the human blood system are strongly deformed during each passage across the highly ramified microvasculature of organs. In normal conditions, circulating cells with a typical diameter around 10 μm are compliant enough to pass through the network of organ capillaries, whose diameter can be as small as 2 μm. However, in the context of some pathologies such as pneumonia,1 sepsis,2 acute respiratory distress syndrome,3,4 and cancer,5–7 cells circulating in the blood stream can get blocked in the microvasculature due to an abnormally high stiffness, and thereafter trigger various complications. Cancer cells are also known to have abnormal mechanical properties,7,11 and emerging methods for early cancer diagnostics via the detection of rare metastatic circulating tumour cells (CTC) in the blood circulation8–10 have not exploited the cells’ mechanical properties yet. Taken together, these examples show that the measurement of cell stiffness distributions and the separation of cells by stiffness in a cell population are highly relevant for novel clinical investigation, monitoring and diagnostics. Nevertheless, to our knowledge no standard routine test available in hospital biology laboratories exists yet to probe or separate circulating cells by deformability.

Deformability measurement

During the last few decades, several methods have been developed to probe the deformability of circulating cells. Microfiltration experiments consist of measuring the transit times of cells through micropore filters12–19 and abnormal transit times are attributed to an alteration of leukocyte stiffness. These methods have been successful to link cell mechanical alterations with various diseases,12,14,15 but their weakness is to only yield the average information on a cell population or the endpoint information (e.g. occlusion of filter). Other techniques permit the measurement of single cell transit times through micropores via opto-electronic or resistive detection of the cell passage and reconstruction of the stiffness distribution. Among these, single pore techniques are limited in throughput and are sensitive to clogging, whereas multi-pore techniques, such as Cell Transit Analyzer (CTA)20–23 may ignore the contribution of slow circulating cells and miss the presence of the stiffest cells. Moreover, CTA, which uses high pressures and large pores, renders difficult the comparison with physiological flow conditions. Aside from multi-cell filter techniques, static single cell experimentations, e.g. the micropipette aspiration technique,24,25 cell poker26,27 or atomic force microscopy,28 allow precise mechanical measurements by the analysis of cell deformation under a controlled strain imposed by the suction of a cell in a constriction (micropipette) or by a force exerted with a tip (AFM and cell poker). However, these techniques are cumbersome to carry out (micropipettes), and have low throughput as well as high equipment cost, which has precluded their use for fast clinical routine applications. Micro-rheology based on analysis of the thermal motion of internal organelles of neutrophils has also yielded quantitative measurements of rheological properties at the single cell level,29 but again, this technique requires high magnification microscopy, fast video-microscopy acquisition and tedious computational analysis, which are not adapted to fast and large throughput applications in clinical situations. Recently, a commercial micro-fabricated tool (MCFAN, Hitachi–Haramachi Electronics, Hitachi, Ibaraki, Japan), which resembles CTA with an in situ microscopy observation, has allowed measurements with whole blood within 10 min. This technique is well adapted for clinical situations but data about the transit time of a 100 μL sample and the number of obstructed micro-channels could only yield average information and not the distribution of cell stiffness properties in a population. Microfluidic techniques based on optical stretching,26 or capillary like micro-channels6,29–32 have recently proven their capacity to determine stiffness distributions in a cell population of leukocytes,4,6,31 erythrocytes33–36 or cancer cells.15 The optical stretching technique26 is a very convenient and high-throughput method, which has the advantage of avoiding interactions between cells and solid interfaces, which is known as a potential source of cell activation or damage.37

The method developed in the present work is based on cell passage in capillary channels as it allows mimicking of the large mechanical deformation and pressure gradients experienced by cells during their physiological passage though the narrow constrictions of the blood capillaries. This approach is therefore directly relevant for the analysis of pathologies involving impairment of the passage of circulating cells through the microvasculature. We aim to use capillary channels to design a tool performing fast and passive measurements of cell deformability distributions in a suspension. Passive analysis is particularly interesting for point-of-care (POC) applications.

Sorting by deformability

Cell sorting has played a very important role in modern biology with the historical tools of the Fluorescent Activated Cell Sorter (FACS)38 and Coulter Counter.39 The Coulter Counter has even become one of the major techniques in the routine clinical analysis of blood components, known as complete blood counts (CBC). The lab-on-a-chip community has then worked on the implementation of FACS and Coulter Counter principles on chip based planar technology,40 which may be interesting for automated continuous separation, achievement of true POC systems,41 integration in multiple lab-on-a-chip devices with advanced capabilities coupling various actuation and sensing/monitoring concepts. Among these developments, one can distinguish active separation techniques based on the external fields applied to cells (magnetophoresis, optical trapping, dielectrophoresis, accoustophoresis, specific adhesion8) from passive separation techniques, which are only based on interactions between fluids, channels and cells.40 We are interested in this work in passive separation, which requires no sophisticated feed-back control. Pioneer work by Carlson et al.42 has shown that a lattice of narrow channels allows the self-fractionation of white blood cells by a combination of the stretch-activated adhesion of cells with the walls, stochastic sticking probabilities, and heteroavoidance between granulocytes and lymphocytes. Deterministic lateral displacement (DLD) uses a network of posts with asymmetrical repartition, which induces straight trajectories for small particles and sideways drifted trajectories for larger particles.43,44Hydrodynamic filtration and pinched flow fractionation uses the fact that particles of different sizes, pushed against a channel wall, have their centre of mass at different distances from the wall due to a simple steric effect. Particles are therefore located in different flow lines, and a downstream flow division in different exit channels allows the separation of cells of different sizes.32,45,46 Finally, it has been recently proposed that a subtle balance of inertia effects, lift force and Dean vortices could also be used to separate particles or cells by size in microfluidic devices.47–50 Altogether, despite the tremendous interest and efforts developed in cell sorting, it is noticeable that cell sorting by deformability has attracted little attention. Indeed, only few studies report a passive method for the separation of malaria-infected erythrocytes based either on self-margination of infected cells in channels edges51 or on passage in arrays of triangular pillars.52 Recently, Beech et al.53 have shown on erythrocytes that a passive DLD method can be sensitive, not only to size, but also to the shape and deformability of cells, whereas McFaul et al.54 have used funnelled ratchets to separate leukocytes from microparticles. To our knowledge, no other cell sorting method by deformability developed for leukocytes exists.

In this work, we present a simple microfluidic device made of successive filters in series, each filter having a finer porosity from the upstream to the downstream. We show how this passive device allows one to analyse the distribution of cells in terms of their ability to travel across narrow microchannels, which is particularly interesting from a medical point of view to probe the capability of cells to obstruct the blood capillary beds in pathological situations. The method is efficient, fast and simple, as it uses no feed-back system, no fast acquisition capability and no sophisticated injection system. Measurements are performed in a regular PDMS chip with commonly available tubing, syringes, and syringe pump. The performance of the microfluidic gradual filter to compare changes in the deformability of a cell population is demonstrated with leukocytes, whose stiffness is altered by pharmacological agents modifying the actin polymerization state. The medical diagnostic capabilities of cell deformability impairment are demonstrated with experiments performed on whole blood samples from a sane donor and with leukocyte suspensions incubated in sera from ARDS patients. We then show the feasibility of cell sorting by the differential capacity of cells to travel though narrow capillaries using a bi-disperse population of stiff and soft cells that can be physically separated in the gradual filter. Finally, we discuss how the method can be further improved to perform faster and continuous analysis or separation. Altogether, our new microfluidic method is a versatile tool that may open interesting routes for future routine clinical analysis.

Materials and methods

Microfabrication

Microfluidic gradual filter devices were fabricated using standard soft lithography routines.55 A positive mold was created with SU-8 2000 series negative resins (Microchem, Newton, MA, USA) spin-coated on silicon wafers (Siltronix, Archamps, France). A mold was realized by the superposition of 3 resin layers insulated with 3 different chromium masks (Toppan Photomask, Texas, USA) with a photolithography aligner device (MJB4, Süss Microtec, Munich, Germany). The three levels have been measured by profilometry at 4.1, 14.2 and 41.4 μm. Replicas of the molds were made in polydimethylsiloxane, PDMS (Sylgard 184 Silicone Elastomer Kit, Dow Corning, Midland, USA). Ports to plug inlet and outlet tubings were made with a 1 mm diameter puncher and the devices were finalized by sealing the PDMS replica on a 170 μm thick glass coverslide via O2-plasma activation (Harricks plasma) of both surfaces. All channels were incubated with a 1% Pluronics® F108 solution (BASF, Mount Olive NJ, USA) for 1 h to deter cell adhesion.

Experimental set-up

Fluids were injected in the micro-chips using a syringe pump (Razel, Scientific instrument, St Alnans, VT, US) and 10 mL Luer syringes connected via Luer needles (27 G × 3/4′′ Terumo, Leuwen, Belgium) to micromedical polyethylene tubings of inner and outer diameter 0.38 and 1.09 mm respectively (BB31695-PE/2, SCI, Lake Havasu, AZ, US). These latter tubings are directly plugged in the port holes of the PDMS chip. Injection of a cell suspension sample in the injection circuits is performed between two 3-way Luer valves. Observations were taken with an automated inverted microscope (Zeiss Observer) equipped with an X20 objective (Zeiss apochromat 20×/0.8), and a Coolsnap HQ2 camera (Photometrics, Tucson, USA). The experiment was controlled by μManager open source software.56

Cell preparation and reagents

Monocytic THP-1 line cells57 were maintained in Roswell Park Memorial Institute-1640 medium (Invitrogen, Cergy Pontoise, France) supplemented with 20 mM HEPES buffer, 10% fetal calf serum (FCS), and 2 mM L-glutamine. Stock cell cultures were passaged twice weekly and maintained at 37 °C in a humidified atmosphere containing 5% CO2. The cell diameter was determined by cytometry at 14 ± 2 μm (mean ± SD). To modify cell stiffness, THP-1 cell suspensions at a concentration of 106 cells mL−1 were incubated for 30 min at 37 °C, either with LatrunculinA (L12370, 2.37 mM, Molecular Probes, Eugene, OR, US) at 3 μg mL−1, Jasplakinolide (EMD Chemicals, Inc., San Diego, CA, US) at 3 μg mL−1, or Glutaraldehyde (G7651, Sigma–Aldrich) at 250 μg mL−1. Fluorescent labelling was obtained by incubating THP-1 cell suspensions at a concentration of 106 cells mL−1 in octadecyl rhodamine B chloride (O-246, Molecular Probes) or Vybrant Dio cell-labelling solution (V22886, Invitrogen) at 5 μg mL−1 for 30 min at 37 °C. The labelling step was followed by washing with pure medium. The sera of patients with acute respiratory distress syndrome (ARDS) were obtained from the medical intensive care unit (ICU) of ‘La Conception University Hospital’ in Marseille, France. They were issued from patients admitted between 2008 and 2011, and have been investigated after written informed consent was obtained from each patient's next of kin. The study was approved by our ethics committee (‘Comité Consultatif de Protection des Personnes dans le Recherche Biomédicale de Marseille’). 1 mL of serum was sampled 2 days after entry of each patient in ICU and stored at −80 °C. The sera used as a control were obtained from healthy volunteers. Incubations of cells with the sera of ARDS patients and healthy volunteers were performed for 1 h at a concentration of 10% in a medium without FCS.

Results and discussion

1 – The gradual filter method

Principle. The passage of a circulating cell in a narrow constriction is an efficient way to probe cell stiffness at the single cell level.4,6,32 However, a method based on a single constriction is sensitive to jamming and is not adapted to the analysis of suspensions of numerous cells, nor of whole blood. In order to facilitate the passage of numerous cells, one can parallelize several constrictions of identical size into a comb–like microfluidic filter (Fig. 1D). However, a comb-like filter has a unique “cut-off” dimension (the cross section of one constriction) and the cell properties are probed by a single mechanical test, which limits the power to discriminate a wide range of cell stiffnesses. To circumvent this limitation, one could think of a device with several identical comb-like filters in series in order to amplify the discrimination effect of a single filter. Such a design is in fact a lattice of constrictions, which has already been tested.42 It was indeed found efficient to sort cells by their difference in adhesion with the lattice walls. However, we are interested here in the sorting of cells by stiffness and not by adhesiveness. One could then think of using a lattice of constrictions with an anti-adhesive wall. However, such a device is not prone to significantly improve the sorting resolution compared to a single comb-like filter. We have previously shown that the transit time of leukocytes through identical constrictions in series is dominated by the entry time in the very first constriction.32 Indeed, entry in the first constriction requires a time-consuming deformation of the cell shape, whereas the cell shape relaxation after passage through the first constriction is slow (typically 50 s). Cells can therefore keep a deformed shape between successive constrictions, which favours a transit with no significant delay through successive constrictions.4,31 In the present work, we have therefore designed a device composed of comb-like filters in series with a porosity of filters becoming narrower from the upstream to the downstream. In this “gradual filter” device, there are now several “cut-off” sizes. It is our hypothesis that multiple “cut-off” sizes can widen the range of entry times of cells with different sizes and deformabilities and therefore broaden the spectrum of the cellular characteristics that can be discriminated. One expects in this gradual filter to have the stiffer cells arresting more upstream and the more compliant cells more downstream.
Gradual filter method and design. (A) Picture of a gradual filter method chip mounted on a glass microslide and positioned next to a 1 cent euro coin as a scale reference. (B) Schematic of the simple injection system. A fixed volume of cell suspension (red) is inserted in the inlet tubing via a loading zone between two 3-way valves V1 and V2. A constant flow rate of culture medium (blue) is applied with a standard syringe pump in the gradual filter chip. (C) Micrograph of the microfluidic device. The gradual filter zone is surrounded by the orange dashed box. All channels have been colored according to their ceiling height (green for 41 μm, blue for 14 μm and red for 4 μm). The device has one inlet E1 and one outlet E2. Two Ψ-junctions reduce the flow rate and the cell numbers entering in the gradual filter zone by a factor r = 6500. The black arrow indicates flow direction and the scale bar corresponds to 1000 μm. (D) Schematics of a comb-like microfluidic filter composed of parallelized identical constrictions. The blue zone represents the fluidic channels, and grey objects the cells passing through the filter. (E) Micrograph of the gradual filter zone. It comprises several stages in series from the upstream (left) to the downstream (right), each stage being separated by a comb-like filter of parallelized identical microchannels. The microfabricated numbers below the stages indicate the microchannel width of the next downstream comb-like filter, whereas the colorization indicates the channel ceiling height (blue for 14 μm and red for 4 μm). The cross sections of the comb-like filter channels decrease by 1 μm (either in width or height) from one stage to the other when following the flow direction (black arrow). The scale bar corresponds to 100 μm.
Fig. 1 Gradual filter method and design. (A) Picture of a gradual filter method chip mounted on a glass microslide and positioned next to a 1 cent euro coin as a scale reference. (B) Schematic of the simple injection system. A fixed volume of cell suspension (red) is inserted in the inlet tubing via a loading zone between two 3-way valves V1 and V2. A constant flow rate of culture medium (blue) is applied with a standard syringe pump in the gradual filter chip. (C) Micrograph of the microfluidic device. The gradual filter zone is surrounded by the orange dashed box. All channels have been colored according to their ceiling height (green for 41 μm, blue for 14 μm and red for 4 μm). The device has one inlet E1 and one outlet E2. Two Ψ-junctions reduce the flow rate and the cell numbers entering in the gradual filter zone by a factor r = 6500. The black arrow indicates flow direction and the scale bar corresponds to 1000 μm. (D) Schematics of a comb-like microfluidic filter composed of parallelized identical constrictions. The blue zone represents the fluidic channels, and grey objects the cells passing through the filter. (E) Micrograph of the gradual filter zone. It comprises several stages in series from the upstream (left) to the downstream (right), each stage being separated by a comb-like filter of parallelized identical microchannels. The microfabricated numbers below the stages indicate the microchannel width of the next downstream comb-like filter, whereas the colorization indicates the channel ceiling height (blue for 14 μm and red for 4 μm). The cross sections of the comb-like filter channels decrease by 1 μm (either in width or height) from one stage to the other when following the flow direction (black arrow). The scale bar corresponds to 100 μm.
Gradual filter design. The exact dimensions of the gradual filter device used in this work are presented on the micrograph in Fig. 1E. The filter comprises two different ceiling heights, one of 14 μm (blue channels in Fig. 1E) and another of 4 μm (red channels in Fig. 1E). The fluid is flown from the left to the right. A zone separating two successive comb-like filters is called a stage in the following. Cells are never confined in stages, because stages have a ceiling height of 14 μm. Hence, cells are only constrained in the comb-like filter channels between two stages. The microfabricated numbers below each stage indicate the width of the constrictions in micrometers in the next downstream comb-like filter: cells stopped in the stage above number “X” correspond to cells that have not crossed the following comb-like filter of constrictions width X μm. The THP-1 cells used in this study have an average diameter about 14 μm. The two first stages labelled “50” and “20” cannot retain cells and are only useful to protect the rest of the filter from contamination by large particles or cell aggregates. The active part of the filter starts at the stage labelled “14” on the left (ceiling height of 14 μm), which corresponds to a comb-like filter with channel cross section 14 × 14 μm2. From this stage on, the channels' cross sections between two stages decrease in size by 1 μm in one direction (either the width or the height) from one stage to the other, until the last stage labelled “4” (ceiling height of 4 μm), which corresponds to channels of cross section 4 × 4 μm2.
Injection system. An important goal of the present method is to rely on a process of sample injection straightforwardly transferable in hospital services, which are equipped with syringes, needles and syringe pumps as standard. The injection is therefore performed with a standard syringe pump (RAZEL scientific instruments) and samples for analysis are simply inserted in the circuit with a 1 mL Luer syringe and two 3-way Luer valves (Fig. 1B). All the steps performed by the experimentalist involve low-tech and basic macroscale liquid sample handling. However, although simple in terms of procedure and instruments used, direct injection of cell suspensions in the gradual filter of Fig. 1E is impracticable and injection process requires specific precautions in the design of the chip. Indeed, the flow rates accessible with standard syringe pumps, as well as the flow rates required to avoid the sedimentation and arrest of cells in the tubings outside the chip, would both impose extremely elevated hydrodynamic shear stress in the filters, that would instantly damage the cells. DNA material of damaged cells would then adsorb strongly on the filter walls and irreversibly jam the device. In order to circumvent this problem, two flow dividers are inserted in the microfluidic device upstream of the gradual filter zone (Fig. 1C). These flow dividers have a Ψ-shape geometry. The two symmetric side branches of the Ψ-junctions collect the majority of the flow, whereas the central branches of the Ψ-junctions, leading eventually to the gradual filter, collect only a small fraction of the fluid and cells. As a consequence, the flow in the central branch as compared to the incoming flow is reduced by a factor 14.5 in the first flow divider (between the central blue channel and the green side channels), and by a factor of 445 in the second flow divider (between the central blue channel leading to the gradual filter and the two blue side branches). The total flow reduction factor before the gradual filter, r, is therefore around r = 6500. The choice of two successive flow dividers instead of a single one with equivalent flow reduction has the advantage to limit elongational and shear stresses on cells in the dividing zones. The blue side branches are supported by round pillars to prevent the sticking of the ceiling to the glass substrate during the device fabrication process, as well as to limit fluctuations of the ceiling height under pressure during the filtering process.
Pressure drop in the different stages of the gradual filter. The pressure drop experienced by cells across the gradual filter can be calculated using a model of hydrodynamic resistors (Fig. S1). The pressure drop increases in the downstream direction from one stage to the other and the maximum pressure drop for stage 22 is found at 70 Pa for an imposed flow rate of 12.7 mL h−1 across the whole device. The maximum pressure gradient is therefore 3.5 Pa μm−1 in the channels of cross-section 4 × 4 μm2, which matches well the physiological conditions in the microvasculature.58 Interestingly, calculations show that the pressure drop across each stage increases non-linearly with the percentage of jammed channels in a given stage. The pressure drop increases slowly and remains below 100 Pa for all stages for a jamming below 50–60%, whereas it increases sharply above 80% of jamming up to a maximum of 2280 Pa. This latter point explains why device clogging is rarely observed as the elevated pressure at the onset of total jamming helps the transfer of cells to the next stage. This phenomenon also causes a spreading of the cell distribution in the device. It is therefore wise for measurement precision to avoid the presence of more than 5–7 cells at the same time in a given stage.
Measurement process. A typical experiment with a gradual filter is reported in Fig. 2. A volume of 0.5 mL of a THP-1 cell suspension in a culture medium at 106 cells mL−1 is injected in the device at a flow rate of 12.7 mL h−1. Fig. 2A presents a micrograph of the device during the passage of cells under flow. It shows that cells distribute in different stages of the gradual filter as a result of the different ability of cells to pass through the different levels of filtration. One can count the number of cells in each stage and represent the distribution as a histogram. Fig. 2B,C present the pooled results of 5 different injections after T = 6 min of pumping. The x-axis of the histograms corresponds to the stage number, n, of the gradual filter according to the attribution described in Fig. 2A: stage n = 1 corresponds to a porosity cross-section of 14 × 14 μm2 and the stage number n increases incrementally towards the downstream direction, until stage n = 22, which corresponds to a porosity cross-section of 4 × 4 μm2. A “virtual” stage n = 23 is used to count the number of cells that have exited from the filter during the experiment and are therefore not visible on the final picture. In the following, the results are reported by the cumulative fraction of cells arrested in a stage versus the stage number n (Fig. 2C), and the data are fitted by a normal distribution, D, using:
 
ugraphic, filename = c2lc40847c-t1.gif(1)
where n is the stage number of the gradual filter, μ and σ are respectively the mean and standard deviation of the normal distribution and erf is the Gauss error function. The fit of the data of Fig. 2C obtained with normal THP-1 cells corresponds to the mean and standard deviation μ ± σ = 13.2 ± 4.6.

Measurement in a gradual filter. (A) Micrograph of a gradual filter with normal THP-1 cells distributed in different stages during an injection at 12.7 mL h−1 for 6 min. The red numbers correspond to the stage number n used to plot data. The white scale bar corresponds to 100 μm. (B) Number of cells (bars) and (C) cumulative fraction of cells (dots) in the stages of the gradual filter vs. the position in filter n (total number of cells N = 300). The solid line corresponds to a fit by a normal distribution (eqn (1)) of mean μ = 13.2 and standard deviation σ = 4.6.
Fig. 2 Measurement in a gradual filter. (A) Micrograph of a gradual filter with normal THP-1 cells distributed in different stages during an injection at 12.7 mL h−1 for 6 min. The red numbers correspond to the stage number n used to plot data. The white scale bar corresponds to 100 μm. (B) Number of cells (bars) and (C) cumulative fraction of cells (dots) in the stages of the gradual filter vs. the position in filter n (total number of cells N = 300). The solid line corresponds to a fit by a normal distribution (eqn (1)) of mean μ = 13.2 and standard deviation σ = 4.6.

The adjustable parameters in our experiments are the concentration C and volume V of the cell dispersion to analyse, the flow rate of injection Q, and the time of flowing T. The product C.V.r , where r is the total flow reduction before the gradual filter, determines the number of cells entering in the gradual filter per injection. To avoid simultaneous plugging of multiple constrictions of a given stage by several cells and avoid perturbations of the pressure drop across each stage (Fig. S1), it is preferable to inject less than 100 cells per experiment. On the other hand, the goal to handle amounts of samples with standard lab-scale methods, e.g. micro-pipettes or Luer fitting syringes and valves, imposes a range of volume V around 200–1000 μL. Appropriate experimental conditions were obtained with C = 106 cells mL−1 and V = 500 μL. Flow rates Q should not be chosen too low in order to limit sedimentation of cells in the tubings, which may bias the arrival of cells as a compact group. Considering a standard sedimentation velocity of leukocytes around 2 μm s−1 and a tubing diameter of 300 μm, the arrival time of cells from the loading zone (between valves V1 and V2) to the microfluidic device should last less than the sedimentation time of cells across tubing diameter, i.e. 150 s. For a sample of 500 μL, Q should therefore not be lower than 5 μL s−1 or 12 mL h−1. To limit sedimentation effects, it is also useful to set the tubing between the loading zone and the microfluidic device entrance in a vertical position (Fig. 1B). Finally, the time difference, ΔTarrival, between the arrival of the first and the last cells at the entrance of the gradual filter tends to spread the dispersion of cells in the gradual filter and decrease the resolution of the measurement. In order to limit this effect, the ratio between ΔTarrival, and the effective time of cells under flow in the gradual device, Teff, should be as small as possible, which imposes to increase the flowing time T. We have tested different combinations of flow rate Q, between 10 and 100 mL h−1, and flowing times T, between 3 and 12 min (see ESI Fig. S). Increasing Q or T tends to push cells further downstream in the gradual filter. These two parameters have to be chosen depending on the distribution of cell stiffness, the constraints on the duration of the measurement, and a compromise for the optimization of the ratio ΔTarrival[thin space (1/6-em)]:[thin space (1/6-em)]Teff. Typical experimental conditions used in this work with THP-1 cells correspond to Q = 12.7 mL h−1 and T = 6–9 min. They allow the keeping of all normal cells inside the gradual filter at the end of the experiment (Fig. 2A). The lag time before the first arrival of the cell in the gradual device is 1 min, and the ratio ΔTarrival[thin space (1/6-em)]:[thin space (1/6-em)]Teff around 0.3–0.5.

2 – Stiffness distribution measurements with actin-modified cells. In order to test the capacity of the gradual filter method to determine differences in cell distributions, we first performed model experiments with THP-1 cells treated with pharmacological agents that alter actin polymerization. Jasplakinolide (Jpk), and LatrucuninA (LatA), which inhibit respectively actin depolymerisation and polymerisation, are known to modify leukocyte stiffness and passage time through constrictions.31 Measurements of Jpk- and LatA-treated THP-1 cells were performed in the gradual filter after incubation periods of 30 min (Fig. 3). The cumulative distributions of normal, LatA-, and JpK-treated cells appear remarkably distinct from each other. Lat-A treated cells, which have their actin network depolymerised and are softer than normal cells, end up more downstream in the gradual filter, whereas Jpk-treated cells, which have a frozen actin network and are stiffer than normal cells, end up more upstream. Mean (μ) and standard deviation (σ) values are found at μ ± σ = 9.2 ± 1.9 for Jpk-treated cells, 14.7 ± 5.6 for normal cells, and 17.3 ± 3.6 for LatA treated cells. The difference between Jpk- and LatA-treated cells as compared to control cells are highly significant, as demonstrated by p values obtained by the Student t-test of 10−9 and 5 × 10−7 respectively. These results clearly validate the efficiency of the gradual filter method to probe cell stiffness changes of a cell population.
Stiffness distribution of model cells with a modified actin network. Cumulative fraction of cells in the stages of the gradual filter vs. position in filter n for (●) normal, (△) Jpk-treated, and (◇) LatA-treated THP-1 cells at Q = 12.7 mL h−1 for T = 6 min. Solid lines are a guide for the eye for LatA-treated cells, and fits by normal distributions for Jpk-treated (μ = 9.1 and σ = 1.9) and normal (μ = 14.7 and σ = 5.6) cells. (Control N = 70, LatA N = 100, Jpk N = 140.)
Fig. 3 Stiffness distribution of model cells with a modified actin network. Cumulative fraction of cells in the stages of the gradual filter vs. position in filter n for (●) normal, (△) Jpk-treated, and (◇) LatA-treated THP-1 cells at Q = 12.7 mL h−1 for T = 6 min. Solid lines are a guide for the eye for LatA-treated cells, and fits by normal distributions for Jpk-treated (μ = 9.1 and σ = 1.9) and normal (μ = 14.7 and σ = 5.6) cells. (Control N = 70, LatA N = 100, Jpk N = 140.)

It is interesting to realize that the cell distribution in the filter permits the detection of relative stiffness changes for a given cell population submitted to different treatments. However, a given cell distribution in the gradual filter is not an absolute signature of the cell stiffness distribution, because the ability of a cell to travel down the filter depends both on their stiffness and their size. For an analysis of absolute cell deformability distribution, one could for instance place a system sorting cells by size (e.g. a Determinisic Lateral Displacement device44) upstream of the gradual filter in order to analyze only cells of similar size. Nevertheless, for clinical applications, where the point is to probe the average ability of a real cell population to travel across the microvasculature, an experiment in a gradual filter directly with polydisperse samples remains more relevant.

3 – Stiffness probing in clinical tests. We then tested the gradual filter for the detection of a real pathological disorder in the context of the Acute Respiratory Distress Syndrome (ARDS). ARDS is a bilateral pulmonary inflammation following severe trauma, that is frequent in intensive care units.59,60 The triggering of ARDS has been attributed to a massive arrest of white blood cells in the lung microvasculature,3 in part due to an abnormally elevated stiffness of leukocytes.4,24,61 We compared populations of THP-1 cells after incubation for 1 h in a serum of either an ARDS patient or a healthy volunteer at 10% v/v in culture medium (Fig. 4). The ARDS serum-treated cells are distributed markedly more upstream compared to the distribution obtained with control cells. We found values of μ ± σ = 12.6 ± 5.5 for control cells, and 9.5 ± 2.1 for serum-treated cells. The difference is highly significant with a Student t-test p-value of 10−6. Hence, the gradual filter detects clearly a stiffening of leukocytes induced by incubation in the serum of ARDS patients, which is consistent with measurements at the single cell level obtained with other techniques.4,24,61 This experiment demonstrates clearly that the performance of the gradual filter method is suitable for fast and relevant clinical testing. Moreover, our results not only indicate an interesting effect on cell stiffening, they also provide important information on the distribution of cell stiffnesses within the population of interest, which is important for the characterization of disease mechanisms. We find here that the whole leukocyte population of ARDS patients is globally stiffened by the incubation of cells in ARDS sera. To our knowledge this is the first report of the distribution of leukocyte deformability in a context of ARDS. Studies analyzing the stiffness distributions of patients' leukocytes are rare in the literature, which hampers direct comparison with existing data. The work of Rosenbluth et al.6 on a different pathology (sepsis) has shown that only a mere fraction of leukocytes (around 5%) have an altered stiffness, whereas our results on ARDS suggest that stiffening affects the whole leukocyte population. The discussion about the implications of the deformability distribution on medical outcome issues is out of the scope of the present paper, but it is interesting to note that the capability to determine the distribution of cells deformability is a new and relevant parameter that allows more precise characterization of pathologies. For medical use, it is therefore an important asset of our method to yield a characterisation of both the intensity and the distribution of deformability changes in a population of circulating cells.
Application to a pathology (ARDS). Cumulative fraction of cells in the stages of the gradual filter vs. position in the filter for (●) healthy volunteer treated, and (◇) ARDS-serum-treated THP-1 cells at Q = 12.7 mL h−1 for T = 9 min. Solid lines correspond to fits by log-normal distributions with μ = 12.6 and σ = 5.5 for normal cells and μ = 9.5 and σ = 2.1 for serum-treated cells. (Control N = 94, ARDS N = 60).
Fig. 4 Application to a pathology (ARDS). Cumulative fraction of cells in the stages of the gradual filter vs. position in the filter for (●) healthy volunteer treated, and (◇) ARDS-serum-treated THP-1 cells at Q = 12.7 mL h−1 for T = 9 min. Solid lines correspond to fits by log-normal distributions with μ = 12.6 and σ = 5.5 for normal cells and μ = 9.5 and σ = 2.1 for serum-treated cells. (Control N = 94, ARDS N = 60).

The medical relevance of the method concerns not only the analysis of patients' cells or patients' serum effect. It can be further used to identify the cytokines in patients' sera that are responsible for cell stiffening, for instance by testing the effect of recombinant cytokines on model cells. Therapeutic essays that aim to reverse the stiffening effect can also be tested without constraints by using this in vitro method that permits the screening of the potential efficiency of drugs on leukocyte softening. Finally, it is interesting to realize that the step to transform the method into a fast point of care (POC) analysis technique is somehow short, as it only requires a fast and automatic analysis read-out of the repartition of cells in the gradual filter. Technical solutions without microscopic imaging could also be used such as the measurement of the resistivity of each stage of the filter via the implementation of a micro-electrode in the device.

4 – Whole blood. Although experiments with suspensions of separated leukocytes are possible in clinical analysis laboratories, measurements on whole blood present many essential advantages. The absence of blood sample preparation shortens the time between sampling on the patient and the test result. Also, anti-coagulating treatments and stress imposed by cell isolation processes (centrifugation, temperature changes, etc.) are known to perturb the state of leukocytes and potentially alter their native deformability in vivo.37 Taking this information into consideration, we therefore performed feasibility tests with whole blood in our gradual filter device. Fig. 5 shows a sequence of images taken during the passage of 0.5 mL of whole blood at Q = 12 mL h−1. During the first moments of sample arrival in the gradual filter, one can only distinguish a dense suspension of red blood cells. However, under continuous flow in the gradual filter, red blood cells that are much more compliant than white blood cells are rapidly washed out from the filter. In contrast, white blood cells retained in the filter become visible and distribute progressively in the filter under a continuous flow rate, in an apparently similar way to the isolated white blood cells in previous experiments. This result shows that although red blood cells outnumber white blood cells by a factor of thousand, they do not significantly perturb a deformability test of white blood cells in a gradual filter. Hence, this experiment is a convincing proof of concept that the gradual filter can also be used with whole blood to analyse leukocyte deformability.
Measurement with whole blood. Image sequences taken in a gradual filter during an injection of whole blood at Q = 12.7 mL h−1. (A) Region of ceiling height 14 μm at times T = (i) 2 min, (ii) 3.5 min , (iii) 6.5 min , and (iv) 10 min. The smaller and more compliant red blood cells are rapidly washed out, while leukocytes are retained and sorted in the gradual filter. White arrows point to a particular leukocyte progressing slowly in the filter. The scale bar corresponds to 100 μm. (B) Zoomed image of a region of two constrictions of section 10 × 4 μm2 showing the entry, adhesion and spreading of one leukocyte on the lower constriction (i.–v.) and the entry and complete passage through the upper constriction without adhesion of another leukocyte (vi.–x.). The scale bar corresponds to 30 μm. Flow direction is from left to right.
Fig. 5 Measurement with whole blood. Image sequences taken in a gradual filter during an injection of whole blood at Q = 12.7 mL h−1. (A) Region of ceiling height 14 μm at times T = (i) 2 min, (ii) 3.5 min , (iii) 6.5 min , and (iv) 10 min. The smaller and more compliant red blood cells are rapidly washed out, while leukocytes are retained and sorted in the gradual filter. White arrows point to a particular leukocyte progressing slowly in the filter. The scale bar corresponds to 100 μm. (B) Zoomed image of a region of two constrictions of section 10 × 4 μm2 showing the entry, adhesion and spreading of one leukocyte on the lower constriction (i.–v.) and the entry and complete passage through the upper constriction without adhesion of another leukocyte (vi.–x.). The scale bar corresponds to 30 μm. Flow direction is from left to right.

One can see in Fig. 5 that a fraction of cells in our experiment are adhering and spreading onto the gradual filter walls, which is a consequence of the fact that neutrophils are easily activated. The device could therefore be further improved by using surface treatments with more efficient repelling properties, more gentle flow conditions, or filter imposing lesser constraints on cells.

5 – Cell separation by stiffness. We have demonstrated in previous sections the efficiency of the gradual filter to sort cells by deformability and provide a “fingerprint” of cell distribution by deformability in a population. We then tested the capability of the gradual filter to separate cell sub-populations by their ability to travel across narrow channels. As a proof of concept, we prepared a mixture of two cell populations, one population composed of “soft” THP-1 cells, treated by Latrunculin-A and labelled with a green fluorophore (DIO), and another population composed of “stiff” THP-1 cells, treated by glutaraldehyde and labelled with a red fluorophore (OR). Fig. 6 (and Movie 2 in ESI) shows a sequence of pictures taken during injection and flushing at Q = 12 mL h−1 of the stoichiometric mixture of soft and stiff cells. A few minutes after the cells enter the gradual filter, the red-labelled rigid cells and green-labelled compliant cells are physically separated. With further flushing, green cells are washed away from the gradual filter. Hence, this experiment proves that cells of different sizes and compliances travel at different speeds in the filter and can be eluted at different times or volumes of eluant, like for the separation of species in a column of liquid chromatography. The yield with the present set-up would be less than 100 cells per injection and would have to be enhanced by automatic injection/recuperation iterations. However, a much more interesting route would consist of upgrading this sequential method into a continuous process. A solution can be drawn from the theoretical work of Arata and Alexeev62 on a device comprising of constriction obstacles that make a non orthogonal angle with the flow direction. They predict that cells can be slowed down and pushed sideways by constrictions, and that cells of different stiffness exit the device at different times and more importantly at different positions, which allows continuous recuperation in different exit channels. For future generations of gradual filters, tilted obstruction channels seem a promising route toward passive and continuous separation by deformability.
Cell separation by stiffness. Images taken during a separation experiment at Q = 12.7 mL h−1 of a mixture of compliant THP-1 cells (treated by Latrunculin-A and labelled in green by DiO) and stiff THP-1 cells (treated with glutaraldehyde and labelled in red by OR). Time difference between (A) and (B) is 4 min. Stiff red-labelled cells are separated from compliant green-labelled cells. The scale bar corresponds to 100 μm. Flow direction is from left to right.
Fig. 6 Cell separation by stiffness. Images taken during a separation experiment at Q = 12.7 mL h−1 of a mixture of compliant THP-1 cells (treated by Latrunculin-A and labelled in green by DiO) and stiff THP-1 cells (treated with glutaraldehyde and labelled in red by OR). Time difference between (A) and (B) is 4 min. Stiff red-labelled cells are separated from compliant green-labelled cells. The scale bar corresponds to 100 μm. Flow direction is from left to right.

Conclusion

We have presented a simple, versatile and passive method to test and separate populations of circulating cells by deformability in a multi-stage filter with a gradual porosity decreasing from the upstream to the downstream. This method probes cells with mechanical stress and strain comparable to the ones experienced physiologically by cells passing through blood capillary beds, which makes the method directly relevant to analyze pathologies involving the impairment of microcirculation. The simplicity of both sample manipulation and injection procedure makes the method straightforwardly applicable for clinical use. This method may therefore offer a consequential help for biologists and medical doctors for the diagnosis of several pathologies.

Acknowledgements

The authors thank Rhodia Company (LOF, Pessac, France) as well as F. Bedu and I. Ozerov from Cinam (CNRS, Marseilles, France) for technical support with microfabrication, and K. Sperber for participation in some experiments. PP's PhD grant was supported by Région PACA and the company CAPSUM-SAS.

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Footnotes

Electronic supplementary information (ESI) available. See DOI: 10.1039/c2lc40847c
Current Address: Mechanobiology & Soft Matter Group, Laboratoire Interfaces et Fluides Complexes, CIRMAP, Université de Mons, 20, Place du Parc, B-7000 Mons, Belgium

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