T.
Odedairo
,
R. J.
Balasamy
and
S.
Al-Khattaf
*
Center of Excellence in Petroleum Refining and Petrochemicals, King Fahd University of Petroleum & Minerals, Dhahran 31261, Saudi Arabia. E-mail: skhattaf@kfupm.edu.sa; Fax: +966-3-860-4234; Tel: +966-3-860-1429
First published on 20th March 2012
Catalytic behavior of micro/mesoporous ZSM-5/MCM-41 composites were investigated in the transformation of 1,2,4-trimethylbenzene (TMB), meta-xylene transformation and in the cracking of 1,3,5-triisopropylbenzene (TIPB). The samples were characterized by XRD, TGA, SEM, nitrogen sorption and FTIR of pyridine adsorption. The composite materials exhibited exceptional catalytic performance compared with the microporous ZSM-5 in the transformation of 1,2,4-trimethylbenzene and m-xylene. In the cracking of 1,3,5-triisopropylbenzene, the composite materials showed higher activity as compared with the conventional Y-zeolite. The distinctive catalytic performance of these micro/mesoporous composite materials in the reactions studied was attributed to the excellent accessibility of the active sites provided by the mesopores for both reactant and product molecules. In the transformation of m-xylene, selectivity towards para-xylene over all catalysts under study follows the order: conventional ZSM-5 ≈ ZM41A1 < ZM41A2 < ZM41A3.
Several synthesis strategies have been developed to obtain materials which combine the advantages of mesoporous materials and those of zeolites in terms of stability and acidity to improve the conversion and selectivity. The significant progress toward the zeolitisation of mesoporous aluminosilicates was pioneered by the van Bekkum group via partially recrystallizing mesoporous framework walls into nanosized ZSM-5 zeolite.11 Karlsson et al.12 prepared composite materials by simultaneous synthesis of MFI/MCM-41 phases using a two-template approach at optimized template concentrations and reaction temperatures. A composite micro/mesoporous ZSM-5/MCM-48 material, prepared using a simple two step crystallization process, was recently reported by Xia and Mokaya.10 Huang et al.13 also reported the synthesis of MCM-41/ZSM-5 composite materials containing an interconnected mesopore and micropore structure using a dual template method via two-step crystallization.
Production of xylenes via the disproportionation of toluene or the transalkylation of heavy aromatics offers refiners an excellent opportunity to add value to their product streams.14–16 Xylenes are important raw materials for a wide variety of petrochemical intermediates that are used in the production of synthetic fibers, plasticizers and resins. The major sources of this aromatic hydrocarbon are the reforming and steam cracking of naphtha, along with benzene and toluene. However, because of thermodynamic constraints, the product yields from these sources give lower amounts of the more valuable xylenes compared to the less desirable toluene.17 1,2,4-Trimethylbenzene is usually used as a model compound in most transalkylation studies since it represents more than 40 wt% of C9 aromatics in heavy reformate. Transformation of toluene and trimethylbenzene over zeolite beta was also reported by Das et al.18 The authors noticed the highest yield of xylenes at a reaction temperature of 400 °C and at a toluene:
TMB molar ratio of 1
:
1. Cejka et al.19 reported that the diffusion of trimethylbenzenes into the ZSM-5 zeolite channel system is rather slow as compared to large pore zeolites, because of significant steric constraints for the large trimethylbenzene molecules. Lately, catalytic transformations of toluene, TMB and an equimolar mixture of the two compounds were investigated over ZSM-5 and mordenite catalysts.20
m-Xylene isomerization and disproportionation have been used by a number of groups for the characterization of acidic zeolites.21–23 With shape selective zeolites, in particular those with average pore size such as HMFI, direct p-xylene to ortho-xylene isomerization can be observed and m-xylene is preferably transformed into p-xylene, the smallest isomer.23 The bimolecular isomerization mechanism proposed by Corma and Sastre24 involves xylene disproportionation followed by transalkylation between trimethylbenzenes and the xylene reactant. A novel shape-selective H-MCM-22/MCM-41 composite, synthesized by overgrowing MCM-41 over the external surface of H-MCM-22, was reported to exhibit significant p-xylene selectivity.25 Llopis et al.26 investigated the isomerization and disproportionation of xylene over NU-87 as compared with 12-membered ring channels (β), 10- and 12-MR channels (SSZ-33), and 10-MR channels (ZSM-5). Recent publications present studies on the transformation of m-xylene on ZSM-5, TNU-9, SSZ-33 and mordenite at a more fundamental level.27,28
Fluid catalytic cracking of hydrocarbons continues to remain a novel process in the petroleum refining industry for upgrading vacuum distillates and residues to valuable gasoline and diesel fuels.29,30 The cracking of heavier feedstocks tends to be more diffusion controlled, since the majority of the active sites of the zeolite are within its pores. Thus, great interest has been generated in the synthesis of composite materials for cracking of these heavy feedstocks. Morales-Pacheco et al.31 investigated the correlation between the mean crystallite size and catalytic performance of nanometric FAU and MFI in the cracking of 1,3,5-TIPB. The catalytic cracking of 1,3,5-TIPB was also studied over a novel mesoporous beta catalyst.32 The mesoporous beta showed high catalytic activity as compared with the conventional microporous beta zeolites. Catalytic cracking of 1,3,5-TIPB has also been reported over ZSM-5/MCM-48 composite material.33 The authors attributed the exceptional catalytic performance of the catalyst in the cracking of 1,3,5-TIPB to the easy access of active sites provided by the mesopores for both reactant and larger product molecules.
Herein we present composite micro/mesoporous materials in order to overcome the limitations of single micro- or mesoporous materials and to combine the advantages of these two types of molecular sieves. The catalytic activity of the materials was tested in the transformation of 1,2,4-TMB and in the transformation of m-xylene. The catalytic properties of the composite micro/mesoporous materials were also investigated in the catalytic cracking of 1,3,5-TIPB, and its activities compared with the conventional microporous Y-zeolite. There is no report available to our knowledge on the use of ZSM-5/MCM-41 composite materials for the transformation of 1,2,4-trimethylbenzene.
The micro/mesoporous composite materials were synthesized from the gathering of cetyltrimethylammonium bromide (CTAB) with a preformed ZSM-5 solution. The synthesis procedure involved two steps; first the zeolite precursor (ZSM-5) was disintegrated and then assembled into the mesostructure (MCM-41). 2 g of the precursor zeolite species (ZSM-5) with an Si:
Al ratio of 13.5 was disintegrated using 0.2 M and 0.7 M sodium hydroxide solution at a pH condition of 12.1 and 13, respectively, by gradually heating without stirring at 100 °C for 24 h in the presence of 4.5 wt% cetyltrimethylammonium bromide. The mixture was cooled down and the pH was adjusted to 9.0 through the addition of dilute sulfuric acid. The mixture was then aged at 100 °C for 24 h to form a composite material. The resulting synthesized solid product was recovered by filtration and dried in air. The template and organic additives were removed by calcination at 550 °C for 6 h with ramp of 3 °C min−1. The calcined sodium containing sample was then subjected to three-times repeated ion-exchange with 0.05 M NH4NO3 solution, followed by calcination at 500 °C for 2 h. By varying the pH of the composite materials at 12.1 and 13, two samples denoted as ZM41A1 (pH 12) and ZM41A2 (pH 13) were prepared. The third sample, designated as ZM41A3, was synthesized in a similar fashion to the procedure describe above, but during the stage of zeolite disintegration at pH 13, the solution was heated and vigorously stirred at 100 °C for 24 h in the presence of 4.5 wt% cetyltrimethylammonium bromide.
The commercial Y-zeolite having an Si:
Al ratio of 3.2 used in this work was obtained from Tosoh Company in the Na form. The zeolite was ion exchanged with NH4NO3 to replace the sodium cation with NH4+. The process of sodium removal was repeated for the pelletized catalyst. Following this, the catalyst was calcined for 2 h at 600 °C.
Powder X-ray diffraction (XRD) was recorded on a Mac Science MX18XHF-SRA powder diffractometer with monochromatized Cu-Kα radiation (λ = 0.154 nm) at 40 kV and 30 mA. Thermogravimetric analysis (TGA) was performed using a TA Instrument SDT Q 600 TGA analyzer with a heating rate of 10 °C min−1 under nitrogen flow.
Concentration of Lewis and Brønsted acid sites were determined after adsorption of pyridine by FTIR spectroscopy (Nicolet 6700 FTIR). Samples were pressed into self-supporting wafers with a density of 8.0–12 mg cm−2 and activated in situ at 430 °C overnight. Pyridine adsorption was carried out at 150 °C for 20 min at partial pressure 800–1000 Pa, followed by desorption for 15 min.
Nitrogen sorption isotherms were performed at liquid nitrogen temperature (−196 °C) on a Quantachrome AUTOSORB-1 (model ASI-CT-8). Prior to the sorption measurements, all samples were degassed at 250 °C for at least 24 h until a pressure of 10−3 Pa was attained. The surface area was calculated using the Brunauer–Emmett–Teller (BET) method. The total pore volume was determined from the amount of nitrogen adsorbed at P/P0 = ca. 0.99. The Barrett–Joyner–Halenda (BJN) method and t-plot analysis were used to determine the micropore surface area and pore volume. A scanning electron microscopy (SEM) image was recorded using a JEOL, JSM-5500LV scanning electron microscope.
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Fig. 1 Schematic diagram of the riser simulator. |
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Fig. 2 Powder X-ray diffraction for calcined (a) ZSM-5, (b) ZM41A1, (c) ZM41A2, (d) ZM41A3. |
Catalyst | Surface area (m2 g−1) | Si![]() ![]() |
Pore volume (cm3 g−1) | Lewis sites (mmol g−1) | Brønsted sites (mmol g−1) | Lewis sites (%) | Brønsted sites (%) |
---|---|---|---|---|---|---|---|
The values in parentheses are the micropore surface area or pore volume. | |||||||
ZSM-5 | 0 (364) | 14 | 0 (0.17) | 0.21 | 0.45 | 32 | 68 |
ZM41A1 | 405 (341) | 8.5 | 0 (0.18) | 0.27 | 0.39 | 41 | 59 |
ZM41A2 | 468 (359) | 12 | 0 (0.19) | 0.24 | 0.35 | 41 | 59 |
ZM41A3 | 577 (237) | 13 | 0.68 (0.21) | 0.73 | 0.07 | 91 | 9 |
Y-zeolite | 549 (499) | 3.2 | 0.34 (0.24) | 2.39 | 2.58 | 48 | 52 |
The nitrogen sorption isotherms for all materials are shown in Fig. 3 and the corresponding textural properties are summarized in Table 1. The nitrogen adsorption–desorption isotherm of the conventional ZSM-5 shows typical features of microporous material, namely very fast adsorption of nitrogen at low pressures. On the other hand, the micro/mesoporous materials show a hysteresis loop at relative pressure 0.4–1.0 (P/P0). ZM41A1 and ZM41A2 did not exhibit well defined mesoporous characteristics, i.e. their nitrogen sorption isotherm does not have a clearly defined mesopore filling step. The sorption isotherms of samples (ZM41A1 and ZM41A2) are consistent with the presence of zeolitic material as the major phase. The isotherm of ZM41A3 composite material gives typical type-IV isotherms with a sharp inflection at relative pressure P/P0 = 0.3–0.4, characteristic of capillary condensation, which indicates the uniformity of the mesopore-size distribution.
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Fig. 3 Nitrogen adsorption isotherms for calcined (a) ZSM-5, (b) ZM41A1, (c) ZM41A2, (d) ZM41A3. |
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Fig. 4 IR spectra for calcined (a) ZM41A1, (b) ZM41A2 and (c) ZM41A3. |
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Fig. 5 Infrared spectra of the hydroxyl region after pyridine desorption (A) and area of pyridine interacting with Brønsted and Lewis acid sites (B), (a) ZSM-5, (b) Y-zeolite, (c) ZM41A1, (d) ZM41A2 and (e) ZM41A3. |
The particle morphology of the materials was investigated using scanning electron microscopy. Fig. 6 shows the different morphological structures of the calcined ZSM-5, ZM41A1, ZM41A2 and ZM41A3 catalysts. Scanning electron images of the composite materials show unique aggregated crystal morphology, while regular cubic particles were noticed for the conventional ZSM-5 (Fig. 6a). Large solid shell-like particles reported for similar mesoporous aluminosilicates33 were also observed in these composite materials.
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Fig. 6 Scanning electron microscopy (SEM) image of (a) ZSM-5, (b) ZM41A1, (c) ZM41A2 and (d) ZM41A3. |
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Fig. 7 Thermogravimetric analysis curves for synthesized ZM41A1 (a), ZM41A2 (b) and ZM41A3 (c). |
Sample | Time (s) | 1,2,4-TMB Conv (%) | Gases | Tol | Ben | Xy | TeMB | 1,3,5-TMB | 1,2,3-TMB |
---|---|---|---|---|---|---|---|---|---|
TMB–trimethylbenzene, Tol–toluene, Ben–benzene, Xy–xylene, TeMB–tetra methylbenzene, reaction T = 400 °C and catalyst/feed = 3.8. | |||||||||
ZSM-5 | |||||||||
5 | 15.39 | 0.15 | 0.39 | 0.05 | 2.02 | 2.39 | 6.21 | 4.03 | |
10 | 29.51 | 0.27 | 0.87 | 0.07 | 4.61 | 4.96 | 11.40 | 5.97 | |
15 | 31.60 | 0.32 | 1.03 | 0.12 | 4.94 | 5.12 | 13.10 | 6.85 | |
20 | 34.27 | 0.33 | 1.05 | 0.12 | 5.37 | 6.01 | 13.80 | 7.10 | |
ZM41A1 | |||||||||
5 | 15.45 | 0.09 | 0.36 | 0.05 | 2.60 | 3.26 | 5.18 | 3.52 | |
10 | 24.40 | 0.18 | 0.66 | 0.07 | 3.53 | 5.19 | 8.47 | 5.24 | |
15 | 29.17 | 0.21 | 0.90 | 0.10 | 5.64 | 6.45 | 9.84 | 5.71 | |
20 | 32.31 | 0.27 | 0.92 | 0.11 | 6.14 | 8.02 | 10.50 | 6.07 | |
ZM41A2 | |||||||||
5 | 17.39 | 0.07 | 0.40 | — | 4.71 | 5.35 | 4.24 | 2.42 | |
10 | 25.41 | 0.14 | 0.59 | 0.07 | 6.19 | 6.51 | 7.32 | 3.93 | |
15 | 30.14 | 0.18 | 0.61 | 0.08 | 6.30 | 6.53 | 10.80 | 5.57 | |
20 | 36.40 | 0.30 | 0.81 | 0.14 | 7.76 | 8.57 | 12.40 | 6.04 | |
ZM41A3 | |||||||||
5 | 13.61 | — | 0.17 | — | 4.44 | 5.16 | 2.04 | 1.57 | |
10 | 21.26 | — | 0.26 | — | 6.88 | 7.96 | 3.46 | 2.49 | |
15 | 25.46 | — | 0.31 | — | 7.54 | 8.62 | 5.19 | 3.51 | |
20 | 29.80 | — | 0.45 | — | 9.28 | 10.70 | 5.47 | 3.61 |
Transformation of 1,2,4-trimethylbenzene was also investigated over the conventional microporous ZSM-5. The conversion of 1,2,4-TMB over the catalyst based on ZSM-5 increased with increasing contact time. A maximum 1,2,4-TMB conversion of ∼34.3% was observed at 400 °C for a reaction time of 20 s. The main products in the transformation of 1,2,4-TMB over the ZSM-5 based catalyst are 1,3,5-TMB and 1,2,3-TMB. Significant amounts of TeMB (6.0%) and xylenes (5.4%) were also noticed over the conventional microporous ZSM-5 at a reaction temperature of 400 °C. Formation of a significant amount of TeMB over the catalyst based on ZSM-5 occurred on the external surface of ZSM-5 crystals, since TeMB can hardly diffuse out of the ZSM-5 channels. The dealkylation reaction was found to be inconsequential, due to the amount of benzene and toluene observed in the transformation of 1,2,4-TMB over the catalyst based on ZSM-5.
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Fig. 8 Product distribution in the transformation of 1,2,4-TMB over the ZSM-5 catalyst and the composite materials (1,2,4-TMB conversion = ∼30%, reaction temperature = 400 °C, catalyst![]() ![]() |
The effect of 1,2,4-TMB conversion on xylene selectivity at 400 °C over all catalysts under study is shown in Fig. 9. Xylene selectivity over ZSM-5 and ZM41A3 shows a moderate dependence on 1,2,4-TMB conversion, while ZM41A1 and ZM41A2 shows a high dependence on the conversion of 1,2,4-TMB.
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Fig. 9 Effect of 1,2,4-TMB conversion on xylene selectivity in the transformation of 1,2,4-TMB over ZSM-5 (□), ZM41A1 (●), ZM41A2 (△) and ZM41A3 (▼) (catalyst![]() ![]() |
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Fig. 10 Reaction time dependence of m-xylene conversion and xylene selectivity in m-xylene transformation over ZSM-5 (■), ZM41A1 (○), ZM41A2 (△) and ZM4141A3 (▼); (reaction temperature = 350 °C (A, C) and 400 °C (B, D), catalyst![]() ![]() |
Over the ZSM-5 based catalyst, p-xylene and o-xylene were formed via the isomerization reaction, while toluene and TMB are produced through the disproportionation reaction. Traces of benzene and tetramethylbenzenes were also observed in the transformation of m-xylene over the conventional microporous ZSM-5. At reaction temperatures of 350 and 400 °C, the para to ortho (P/O) ratio noticed over the catalyst based on ZSM-5 was higher than the equilibrium value. The high para to ortho ratio can be attributed to the high diffusivity of p-xylene that is approximately 100 times higher than that of o-xylene.46 The ratio of the rates of isomerization to disproportionation (I/D) provides important information relating to the reaction space available in zeolite channel systems. The ratios of isomerization to disproportionation for m-xylene over ZSM-5 at a reaction temperature of 400 °C were found to range between 1.7 and 2.0.
The transformation of m-xylene over all the micro/mesoporous composite materials used in this study follows the bimolecular isomerization mechanism proposed by Corma et al.,24,47 which involves the disproportionation of xylene, followed by one or several successive transalkylation reactions. Toluene, trimethylbenzenes and isomers of xylenes were the major products noticed in the transformation of m-xylene over all composite materials. Insignificant amounts of benzene and tetramethylbenzenes were observed over ZM41A1 and ZM41A2, while no traces of these products were noticed over ZM41A3. Over the catalyst based on ZSM-5, the disproportionation to isomerization ratio (D/I) is the rate of bimolecular and monomolecular reactions. The differences between the D/I ratios in all composite materials would be due to differences in the number of transalkylation steps undergone by trimethylbenzene molecules.48 Thus, an increase in the D/I ratio would be related to a reduction in the number of transalkylation steps. The selectivities towards xylenes in the transformation of m-xylene over all catalysts under study at 350 °C follow the order: ZSM-5 < ZM41A1 < ZM41A3 < ZM41A2 (Fig. 10C). It was observed that increasing the temperature from 350 to 400 °C changed the order of xylene selectivity, in which the highest xylene selectivity was noticed over ZM41A3 (Fig. 10D).
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Fig. 11 Product selectivity of m-xylene transformation at ∼18% m-xylene conversion (A) and reaction time dependence of D/I ratio in m-xylene transformation (B) over ZM41A1 (■, □), ZM41A2 (●, ○) and ZM41A3 (▲, Δ) (reaction temperature = 350 °C (■, ●, ▲) and 400 °C (□, ○, Δ), catalyst![]() ![]() |
The selectivity towards p-xylene over the different catalysts under study follows the order: ZM41A1 ≈ conventional ZSM-5 < ZM41A2 < ZM41A3. Higher p-xylene selectivity was observed over ZM41A2 and ZM41A3 as compared with the conventional microporous ZSM-5. The co-existence which occurs between the mesoporous materials and the ZSM-5 zeolite unit accounts for the unique para-selectivity noticed over the composite materials. Over the composite materials, p- and o-xylene were formed through successive reactions of disproportionation and transalkylation via the mesoporous molecular sieves. The ZSM-5 zeolite units present in the composite materials were responsible for the screening of these products (p- and o-xylene) according to the ease of diffusivity of the molecules.
The T/TMB molar ratio over ZSM-5 and the various ZSM-5/MCM-41 composites at 350 °C, for a contact time of 20 s, follows the order: ZM41A1 > ZSM-5 > ZM41A2 > ZM41A3. The highest toluene to trimethylbenzene ratio was observed over ZM41A1, the composite material with a predominantly zeolitic character. Comparing the T/TMB ratio at the same conversion level of ∼24% showed a similar order: ZM41A1 > ZSM-5 > ZM41A2 > ZM41A3. At this same conversion level, the xylene production (p- and o-xylene) was found to follow the order: ZM41A3 > ZM41A2 > ZSM-5 > ZM41A1. This trend shows that sample ZM41A3 allowed the formation of more trimethylbenzene molecules, which is needed for the formation of xylene isomers, via the transalkylation reaction. The high ratio observed of T/TMB over the conventional ZSM-5 can be related to secondary transalkylation or dealkylation reactions taking place over the catalyst. It can also be attributed to the small reaction volume in the channel intersections of the ZSM-5 based catalyst. In the absence of secondary transalkylation or dealkylation, the molar ratio of T/TMBs over the conventional microporous ZSM-5 should be unity. The dealkylation reaction was found to be insignificant due to the absence of gases. The effect of the conversion of m-xylene on p-xylene selectivity at 400 °C over ZSM-5 and the composite materials is presented in Fig. 12. p-Xylene selectivities over the ZSM-5 based catalyst, ZM41A1, ZM41A2 and ZM41A3 show high dependence on m-xylene conversion and were observed to decrease with increasing conversion.
Sample | Time (s) | TIPB Conv (%) | Gases | Tol | Ben | EB | Xy | Cum | TMB's | m-DIPB | p-DIPB | o-DIPB | T. DIPBs |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
1,3,5-TIPB–triispropylbenzene, Tol–toluene, Ben–benzene, EB–ethylbenzene, Xy–xylene, Cum–cumene, TMB's–trimethylbenzenes, DIPB–diisopropylbenzene, reaction T = 400 °C and catalyst![]() ![]() |
|||||||||||||
Y-zeolite | |||||||||||||
5 | 31.64 | 21.02 | 2.17 | 7.06 | 0.54 | 0.39 | 0.35 | — | 0.08 | — | — | 0.08 | |
10 | 52.89 | 31.60 | 4.34 | 13.09 | 1.20 | 0.91 | 1.41 | 0.06 | 0.21 | — | — | 0.21 | |
15 | 65.54 | 38.01 | 5.61 | 16.26 | 1.60 | 1.25 | 2.35 | 0.09 | 0.23 | 0.07 | — | 0.30 | |
20 | 72.71 | 40.70 | 6.79 | 18.63 | 1.75 | 1.67 | 2.39 | 0.34 | 0.25 | 0.08 | — | 0.33 | |
ZM41A1 | |||||||||||||
5 | 43.08 | 13.55 | 1.57 | 8.38 | 1.72 | 0.75 | 1.91 | 0.65 | 9.61 | 1.99 | 0.08 | 11.68 | |
10 | 62.01 | 21.12 | 2.41 | 12.70 | 2.94 | 1.55 | 1.94 | 0.68 | 14.01 | 2.95 | 0.12 | 17.07 | |
15 | 71.02 | 23.35 | 3.10 | 14.74 | 3.75 | 2.10 | 2.47 | 0.82 | 14.59 | 3.08 | 0.11 | 17.78 | |
20 | 78.30 | 24.30 | 4.35 | 16.22 | 4.60 | 2.60 | 2.55 | 0.83 | 17.30 | 3.55 | 0.13 | 20.98 | |
ZM41A2 | |||||||||||||
5 | 44.05 | 16.87 | 0.64 | 8.09 | 1.05 | 0.58 | 2.30 | 0.23 | 10.30 | 1.87 | 0.10 | 12.27 | |
10 | 63.59 | 22.15 | 0.97 | 11.74 | 1.64 | 1.06 | 3.13 | 0.38 | 17.13 | 2.98 | 0.18 | 20.29 | |
15 | 74.16 | 25.74 | 1.38 | 14.46 | 2.12 | 1.51 | 3.41 | 0.52 | 17.84 | 3.13 | 0.21 | 21.11 | |
20 | 83.16 | 28.77 | 2.27 | 17.43 | 3.11 | 2.23 | 3.52 | 0.62 | 19.26 | 3.34 | 0.21 | 22.81 | |
ZM41A3 | |||||||||||||
5 | 45.73 | 17.51 | 0.19 | 4.93 | 0.39 | 0.42 | 8.95 | 0.63 | 9.65 | 2.04 | 0.18 | 11.87 | |
10 | 68.06 | 24.03 | 0.23 | 7.02 | 0.62 | 0.70 | 12.92 | 1.08 | 16.01 | 3.40 | 0.34 | 19.75 | |
15 | 79.30 | 27.75 | 0.28 | 8.81 | 0.79 | 0.94 | 14.65 | 1.39 | 17.51 | 3.48 | 0.40 | 21.39 | |
20 | 86.13 | 31.66 | 0.45 | 11.93 | 1.05 | 0.98 | 14.73 | 1.64 | 18.27 | 3.76 | 0.41 | 22.44 |
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Fig. 13 Variation of 1,3,5-TIPB conversion with reaction time (A) and product selectivity of the catalytic cracking of 1,3,5-TIPB (B) achieved over Y-zeolite (■), ZM41A1 (○), ZM41A2 (▲) and ZM41A3 (△) at ∼73% 1,3,5-TIPB conversion (reaction temperature = 400 °C, catalyst![]() ![]() |
Similar to the reaction products noticed over the composite materials, propylene, benzene and cumene were the main products noticed in the catalytic cracking of 1,3,5-TIPB over the catalyst based on Y-zeolite. Over Y-zeolite, insignificant amounts of ethylbenzene (1.8%), TMBs (0.3%) and DIPBs (0.3%) were detected in the reaction products at 400 °C for a reaction time of 20 s. The low yield of DIPBs observed over Y-zeolite may be attributed to pre-cracking at the surface and/or near surface acid sites of Y-zeolite, leading to some products diffusing into openings and further cracking to lighter products. Several researchers have reported the possibility of 1,3,5-TIPB dealkylating on weak surface acid sites.51,52 It has also been reported that 1,3,5-TIPB, with a critical diameter of 9.5 Å, can rarely diffuse into the Y-zeolite structure where most of the acid sites are located.53 The yield of benzene increased with contact time to a maximum of ∼18.6%, while only ∼2.4% cumene yield was noticed at 400 °C for a reaction time of 20 s. The high yield of benzene observed in the catalytic cracking of 1,3,5-TIPB over the catalyst based on Y-zeolite can also be attributed to the pre-cracking taking place at the surface of the catalyst.
Fig. 13B presents the product selectivity during the cracking of 1,3,5-TIPB over Y-zeolite, ZM41A1, ZM41A2 and ZM41A3 at a constant conversion level of ∼73%. Over all catalysts, gaseous products (mainly propylene) were observed as the major product in the catalytic cracking reaction. The selectivity of benzene over Y-zeolite and the composite materials follows the order: ZM41A3 < ZM41A2 < ZM41A1 < Y-zeolite. Similarly, the DIPB selectivity was found in the order: Y-zeolite < ZM41A1 < ZM41A2 ≈ ZM41A3. The lower selectivity of DIPBs noticed over Y-zeolite as compared with the composite materials is a result of the pre-cracking of 1,3,5-TIPB taking place at the surface of the Y-zeolite catalyst.
• All micro/mesoporous composite materials exhibited enhanced mass transfer properties and reduced diffusional limitations both in cracking (compared to Y-zeolite), transformation of 1,2,4-TMB and in m-xylene transformation (compared to ZSM-5).
• In the transformation of 1,2,4-TMB, the selectivity towards xylenes over all catalysts follows the order: ZM41A3 > ZM41A2 > ZM41A1 > ZSM-5.
• The co-existence that occurs between the mesopores and the zeolite units led to the unique p-xylene selectivity noticed over the composite materials in m-xylene transformation.
• Catalyst acidity as well as the pore size of the catalysts plays a major role in the cracking of 1,3,5-triisopropylbenzene.
• Presence of mesopores in the micro/mesoporous composite materials led to higher 1,3,5-TIPB conversions compared with the Y-zeolite catalyst.
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