Cuimiao
Zhang
ab,
Jixin
Zhu
a,
Xianhong
Rui
ab,
Jing
Chen
a,
Daohao
Sim
a,
Wenhui
Shi
a,
Huey Hoon
Hng
a,
Tuti Mariana
Lim
*bc and
Qingyu
Yan
*ade
aSchool of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore, 639798, Singapore. E-mail: Alexyan@ntu.edu.sg
bSchool of Civil & Environmental Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore, 639798, Singapore. E-mail: TMLim@ntu.edu.sg
cSchool of Life Sciences and Chemical Technology, Ngee Ann Polytechnic, 599489, Singapore
dEnergy Research Institute, Nanyang Technological University, 637459, Singapore
eTUM CREATE Centre for Electromobility, Nanyang Technological University, 637459, Singapore
First published on 14th October 2011
Microcrystalline α-iron oxyhydroxide/reduced graphene oxide (α-FeOOH/rGO) samples have been successfully synthesized by a facile hydrothermal process. The α-FeOOH/rGO samples are either hexagonal disks with a diameter of ∼1 μm and a thickness of 300 nm or hexapods with a diameter of ∼2 μm and a thickness of 700 nm, while only bulk and aggregated FeOOH is observed without the addition of graphene oxide sheets. The size and shape of the α-FeOOH depend on the reaction time, concentration of Fe3+, and the addition of graphene oxide. The growth of the hexagonal disks and hexapods is mainly due to a series of phase and structural transformations. The α-FeOOH/rGO displays superior anode performance with a high reversible specific capacity of 569 mA h g−1 at the 50th cycle.
Although the theoretical specific capacity of α-FeOOH is predicted to be as high as 905 mA h g−1, there are only few reports on α-FeOOH as LIB anode materials.23 Herein, we report a facile hydrothermal process to synthesize α-FeOOH onto rGO sheets. The synthesized α-FeOOH/rGO samples are of either hexagonal-disks or hexapod α-FeOOH crystals, while only randomly shaped α-FeOOH clusters are formed without the presence of graphene sheets. The effect of other parameters such as reaction time and Fe3+ concentration on the growth of α-FeOOH is also investigated. The electrochemical characterization shows that such α-FeOOH/rGO hybrid can deliver a highly reversible specific capacity of 569 mA h g−1 at the 50th cycle with a current density of 100 mA g−1.
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Fig. 1 XRD pattern of the α-FeOOH/rGO sample prepared at 180 °C for 24 h and the standard data of iron oxyhydroxide (JCPDS 81-0464) as reference. |
Fig. 2 shows the SEM and TEM images of the as-obtained FeOOH/rGO hybrid samples. The low- and high-magnification SEM images (Fig. 2a and b) show that uniform hexagonal disks with smooth surface are wrapped by the graphene sheets. The diameter of the hexagonal disks is about 1 μm and the thickness is 300 nm with interesting asterisk (*) shape at the top/bottom surface. The TEM images of the FeOOH/rGO hybrids are shown in Fig. 2c and d, which further confirm the hexagonal structure. The corresponding HRTEM image (Fig. 2e) shows that the FeOOH hexagonal disk is single crystalline. The observed interplanar distances of 0.245 and 0.269 nm correspond to the (111) and (130) planes of FeOOH, respectively.
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Fig. 2 SEM (a and b), TEM (c and d), and HRTEM (e) images of the as-prepared α-FeOOH/rGO sample (180 °C, 24 h, the concentration of Fe3+ is 0.0143 M). |
GO is noted to play an important role in controlling the morphology of the final α-FeOOH crystals. Without the addition of GOs, the sample is composed of irregular clusters with a broad size distribution (e.g. >5 μm) as shown in the SEM image (Fig. S3, ESI†). The XRD pattern reveals that these random-shaped clusters are likely formed through the agglomeration of many α-FeOOH and small amount of β-FeOOH caused by the incomplete phase transformation. Some separated hexapod shaped α-FeOOH crystals are also observed with the diameter of 5–6 μm, which is much larger than the α-FeOOH/rGO hybrids prepared by a similar hydrothermal process. This result demonstrates that the graphene sheets serve as special “surfactant” to tailor the size and morphology of the α-FeOOH crystals and effectively prevent their agglomeration.
The size and morphology of α-FeOOH/rGO are also dependent on the concentration of Fe3+ ions in the precursors. When the concentration of Fe3+ increases to 0.0286 M (RFeCl3:GO = 42.4), there is a significant change in the size and shape of α-FeOOH compared to samples prepared at lower Fe3+ concentration (e.g. 0.0143 M). The SEM and TEM images (Fig. 3) show that hexapods with short arms and smooth surfaces are dispersed in the graphene sheets. The diameter of the hexapods is ∼2 μm and the thickness is ∼700 nm, which are much larger than those of hexagonal disks.
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Fig. 3 SEM (a–c) and TEM (d) images of the as-prepared α-FeOOH/rGO sample (180 °C, 24 h, the concentration of Fe3+ is 0.0286 M). |
TGA was used to investigate the rGO composite in the α-FeOOH/rGO hybrid samples. TGA curves (Fig. 4) indicate a slight weight loss below 100 °C which is attributed to detachment of the physically adsorbed water or ethanol. An another obvious weight loss at 200–320 °C is ascribed to the decomposition of α-FeOOH, while the weight loss at 320–567 °C indicates the percentage losses of rGO in α-FeOOH/rGO hybrids.7,28 Based on the total weight loss, the rGO contents in hexagonal and hexapod α-FeOOH/rGO samples are estimated to be 14.0 wt% and 6.9 wt%, respectively.
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Fig. 4 TGA curves of the as-prepared hexagonal-disk α-FeOOH/rGO (a) and hexapod α-FeOOH/rGO (b). The TGA was performed in air with a heating rate of 10 °C min−1. |
To investigate the growth progression of FeOOH/rGO hybrid samples, time-dependent experiments were performed (at 180 °C with 0.5 mmol Fe3+ in the precursor). Fig. 5 shows the XRD patterns of the sample obtained at different reaction times. The XRD pattern of the sample obtained after 0.5 hour shows a broad and weak band at the 2θ range of 18–35°, indicating an amorphous sample consisting of uniform nanoparticles with the size of about 80 nm (Fig. 6a and b) dispersed in the graphene sheets. When the reaction time extends to 1.0 hour, several weak diffraction peaks appear in the XRD pattern, which can be indexed to tetragonal iron oxide hydrate (β-FeOOH, JCPDS no. 34-1266, space group: I4/m, no. 87). The SEM image (Fig. 6c) shows that the β-FeOOH are cubes with a size of 0.7–1 μm. After 2.0 hours of hydrothermal reaction, besides the intense diffraction peaks of β-FeOOH, some weak peaks of α-FeOOH are observed as labeled by the blue marks in Fig. 5c. The corresponding SEM image analysis (Fig. 6d) shows that the α-FeOOH are hexagonal disks with the diameter of 500 nm. The results indicate that phase transformation from β-FeOOH to α-FeOOH occurs between 1 and 2 hours of the reaction. When the reaction time increases to 6.0 hours, the diffraction peaks of β-FeOOH disappear and only peaks of α-FeOOH (JCPDS no. 81-0464) are observed (Fig. 5d). In the corresponding SEM image (Fig. 6e), it can be seen that the β-FeOOH cubes disappeared while only uniform α-FeOOH hexagonal disks with a size of ∼600 nm are observed. Further extending the reaction time to 12 hours, only α-FeOOH hexagonal disks can be obtained (Fig. 5e) with the diameter and thickness of 700–800 nm and 250 nm (Fig. 6f), respectively.
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Fig. 5 XRD patterns of as-synthesized FeOOH/rGO samples at 180 °C at different reaction times: (a) 0.5 hour, (b) 1.0 hour, (c) 2.0 hours, (d) 6.0 hours, and (e) 12.0 hours. |
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Fig. 6 SEM images of the as-synthesized FeOOH/rGO samples at 180 °C at different reaction times: (a and b) 0.5 hour, (c), 1.0 hour, (d), 2.0 hours, (e), 6.0 hours, and (f) 12.0 hours. |
The above observations are also confirmed by FT-IR spectra shown in Fig. 7. The FT-IR spectrum of the sample after one hour hydrothermal reaction shows an intense absorption band at 3178 cm−1 (Fig. 7a), which is attributed to the characteristic vibrations of the FeO–(OH) bond.28,29 The absorption peaks at 489, 693, and 837 cm−1 are assigned to the Fe–O vibrational modes in β-FeOOH.30 These experimental results demonstrate that β-FeOOH is obtained. For the sample obtained after 2 hours hydrothermal reaction, besides the typical bands of β-FeOOH, the presence of a broad band at 891 cm−1 with a shoulder at 795 cm−1 and a weak band at 624 cm−1 is ascribed to Fe–O–H bending vibrations and Fe–O stretching vibrations of goethite α-FeOOH, respectively,31,32 thus indicating the presence of the α-FeOOH phase. When the reaction time increases to >6 hours, the observed strong band at 3133 cm−1 is due to the presence of the O–H stretching mode in α-FeOOH, whereas the shoulder at 3471 cm−1 can be ascribed to stretching modes of surface H2O molecules or to the envelope of hydrogen-bonded surface OH groups.33 Two typical bands of goethite at 889 and 795 cm−1 can be ascribed to Fe–O–H bending vibrations in α-FeOOH. The Fe–O stretching vibrations are responsible for the bands at 628 and 472 cm−1.34 Accordingly, it can be concluded that the conversion from β-FeOOH to α-FeOOH crystals begins after about 1 hour reaction and pure α-FeOOH sample can be obtained after 6 hours of the hydrothermal process.
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Fig. 7 FT-IR spectra of FeOOH/rGO samples synthesized at 180 °C at different reaction times: (a) 1.0 hour, (b) 2.0 hours, (c) 6.0 hours, and (d) 24 hours. |
Based on the above results, the formation mechanism of the α-FeOOH hexagonal disks is believed to involve a series of phase and structural transformations, which is summarized as follows. (a) Amorphous and well dispersed nanoparticles will grow first on the graphene oxide sheets after 0.5 hour. At this stage, the functional groups (such as carboxylic and hydroxyl groups) on the graphene surface act as the active seeding sites to initiate the nucleation of FeOOH.7 (b) As the reaction continues, the FeOOH nanoparticles further grow and crystallize to form cubic β-FeOOH. (c) The β-FeOOH crystals are transformed to α-FeOOH through the dissolution/re-crystallization process, which is consistent with other previous report.35 (d) When the reaction time extends further, hexagonal disks are formed as the preferred growth along [100]. Generally, in hexagonal structures, the surfaces typically consisted of {0001} top/bottom planes and six energetically equivalent {10
0} family of prismatic side planes (Fig. S4, ESI†). During the crystal growth of α-FeOOH, graphene sheets are selectively adsorbed strongly onto the {0001} surfaces due to the presence of carboxylic and hydroxyl groups on the graphene surface, which remarkably prohibits the {0001} directed growth and promotes the crystal growth mainly along [10
0].36 A schematic illustration for the formation of α-FeOOH hexagonal disks is presented in Scheme 1 according to the above explanation. Moreover, at higher ratio of Fe3+ to GOs, the hexapods are formed through preferred growth along the special crystallographic direction. During the process with higher concentration of Fe3+ ions, the formation process is assumed to be divided into two steps. Firstly, the hexagonal disks were formed through a series of phase and structural transformations. Subsequently, the hexagonal disks underwent a further crystal growth process along the crystallographically oriented directions that are perpendicular to the {10
0} planes. This results in a micro-rod arrays architecture of six-fold symmetry.
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Scheme 1 Schematic illustration for the growth of α-FeOOH hexagonal disks on graphene oxide sheets. |
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Fig. 8 Cyclic voltammograms (CV) of hexagonal-disk α-FeOOH/rGO electrode for the first, second, and third cycles at a scan rate of 0.5 mV s−1 with a voltage window of 0–3 V. |
Fig. 9a shows the charge/discharge voltage profiles of hexagonal-disk α-FeOOH/rGO electrode at a current density of 100 mA g−1 and a voltage range between 0.005 and 3.0 V vs. Li+/Li. A voltage plateau at 0.88 V for the first discharge process is observed corresponding to the reduction of Fe3+ to Fe0via reaction: α-FeOOH + 3Li+ + 3e−− ↔ Fe + LiOH + Li2O.23 The small plateau at 1.56 V in the first discharge step is attributed to the lithium intercalation.23,40 The first discharge and charge capacities are 1357 mA h g−1 and 1004 mA h g−1, respectively, resulting in a coulombic efficiency of 74.0%. The low coulombic efficiency is mainly attributed to the incomplete conversion reaction and irreversible lithium loss due to the formation of a solid electrolyte interface film during the first cycle. During the second cycle, the discharge and charge capacities are 1001 and 907 mA h g−1, respectively, which lead to a higher coulombic efficiency of 90.6%. In the subsequent cycles, the coulombic efficiency continues to increase and finally maintains at about 98% (Fig. S5, ESI†). The cycling response (Fig. 9b) of hexagonal-disk α-FeOOH/rGO electrode was tested at a current density of 100 mA g−1 in the range of 0.005–3 V. The discharge capacity gradually decreases to 569 mA h g−1 at the 50th cycle, which is still better than the previous report (e.g. 500 mA h g−1 at 20th cycle).23 For comparison purpose, the cycling response was also tested with the same current density and voltage range on the electrode made from pure α-FeOOH clusters as shown in Fig. 9b. The pure α-FeOOH electrode shows an initial discharge capacity of 1158 mA h g−1 and decreases sharply to 75 mA h g−1 at the 50th cycle. In addition, the lithium storage capacity of pure reduced graphene oxide was measured for comparison, as shown in Fig. S6 (ESI†). The discharge capacities of pure reduced graphene oxide are 430 mA h g−1 at the first cycle and 349 mA h g−1 at the 50th cycle. Considering the 14.0 wt% rGO in the α-FeOOH/rGO sample, one can estimate that the direct contribution of ∼49 mA h g−1 is from rGO. The stable lithium storage capacity of the rGO-supported FeOOH is mainly due to the rGO providing a conductive scaffold to maintain the reliable contact between electrodes and current collectors during the charge/discharge process.5,15,17 Specific capacities of the α-FeOOH/rGO electrode were tested at different current densities as shown Fig. 10. At the 10th cycle, the specific capacities are 387, 285, 134 and 81 mA h g−1 at current densities of 200, 500, 1000 and 1500 mA g−1, respectively. After cycling at a current density of 1500 mA g−1, the specific capacities of the α-FeOOH/rGO electrode can gradually recover back to ∼450 mA h g−1 when the current density changes back to 100 mA g−1, indicating an acceptable performance.
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Fig. 9 (a) Charge–discharge voltage profiles of hexagonal-disk α-FeOOH/rGO electrode at the first and second cycles at a current density of 100 mA g−1. (b) Cycling performance of hexagonal-disk α-FeOOH/rGO and pure FeOOH electrodes at the current density of 100 mA g−1. |
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Fig. 10 Cycling responses of hexagonal-disk α-FeOOH/rGO electrode between 0.005 and 3.0 V at different current densities. |
We also measured the lithium storage properties of the as-synthesized hexapods α-FeOOH/rGO sample at a current density of 100 mA g−1, which is shown in Fig. S7 (ESI†). The hexapods α-FeOOH/rGO electrode depicts a high discharge capacity of 1526 mA h g−1 at the first cycle, which is mainly attributed to the formation of a solid electrolyte interface film.41 The discharge capacity gradually decreases to 610 mA h g−1 at 50th cycle, which is slightly higher than that of the hexagonal α-FeOOH/rGO sample (569 mA h g−1). This is mainly due to the higher FeOOH content in the hexapods α-FeOOH/rGO sample as compared to that of the hexagonal-disk α-FeOOH/rGO sample as revealed by the TGA results.
Footnote |
† Electronic supplementary information (ESI) available: EDX, Raman spectra, XRD, SEM, schematic diagram, Coulombic efficiency, and cycling performance of the as-obtained products. See DOI: 10.1039/c1ce05965c |
This journal is © The Royal Society of Chemistry 2012 |