Yung-Chung
Chen
a,
Wen-Yi
Wu
a,
Tzong-Yuan
Juang
*b,
Shenghong A.
Dai
a,
Wen-Chiung
Su
c,
Ying-Ling
Liu
d,
Rong-Ho
Lee
a and
Ru-Jong
Jeng
*a
aDepartment of Chemical Engineering, National Chung Hsing University, Taichung, 402, Taiwan. E-mail: rjjeng@nchu.edu.tw; Fax: +886-4-22854734; Tel: +886-4-22852581
bDepartment of Applied Chemistry, National Chiayi University, Chiayi, 60004, Taiwan. E-mail: tyjuang@mail.ncyu.edu.tw; Fax: +886-5-2717901; Tel: +886-5-2717899
cChung-Shan Institute of Science and Technology, Lungtan, Tauyuan 325, Taiwan
dDepartment of Chemical Engineering, Chung Yuan Christian University, Chung Li, 32023, Taiwan
First published on 3rd February 2011
We have used 4-isocyanato-4′-(3,3-dimethyl-2,4-dioxoazetidino)diphenylmethane and diethylenetriamine as building blocks to synthesize novel poly(urethane/malonamide) dendrons possessing terminal methyl ethyl ketoxime (MEKO) units (blocked isocyanategroups). Heating the MEKO-containing dendrons regenerated the terminal isocyanategroups. Subsequently, the regenerated isocyanategroups would react with any compound with active hydrogens. In one example, the dendrons with the deblocked isocyanates further reacted with stearyl alcohol (C18-OH) to form the corresponding dendrons presenting C18 moieties. This deblocking strategy allows replacement of reactive exterior groups with desired functionality for the construction of dendritic macromolecules.
In previous studies, we employed the distinctive doubly functionalized molecule 4-isocyanato-4-(3,3-dimethyl-2,4-dioxoacetidino)diphenylmethane (IDD) to synthesize a series of dendrons in high yield under mild conditions.10–12 The isocyanategroup of IDD is the more reactive of its two functional groups; it reacts readily with compounds possessing amino, hydroxyl, or other groups possessing active hydrogen atoms. Although the azetidine-2,4-dione unit is less reactive, it is more selective and reacts only with aliphatic primary amines, forming malonamide linkages, under ambient conditions.13 Using IDD, we have prepared series of dendrons presenting phenyl,10–12,14decyl,15 and stearyl groups,16 and azo chromophores (disperse red 1, DR1)17–19 at the exterior. Although these syntheses were successful, the complicated nature of the synthetic route was somewhat painstaking. To circumvent this dilemma, it is sensible to post-functionalize the dendrons with certain blocked functional groups in periphery.
For the building block structure, the highly reactivity isocyanategroup of IDD should be reacted firstly. According to the literature,20–22 any urethane functional group can be considered as a “blocked isocyanate” that can be regenerated through thermal splitting; subsequently, the regenerated isocyanate can react with compounds featuring active hydrogen atoms to form new functional groups. This principle is applied in several heat-curable systems, such as powder coatings and heat setting adhesives.8,9 The typical blocking agents used to form the blocked isocyanategroups are phenol, caprolactam (CL), and methyl ethyl ketoxime (MEKO).8 Among these blocking agents, oxime derivatives are more widely used because they require lower deblocking temperatures relative to those of alcohol, phenol, or caprolactam derivatives. Moreover, oxime derivatives are readily available through the reactions of ketones or aldehydes with hydroxylamine. In addition, because oximes exhibit high reactivity toward isocyanategroups, the blocked products are readily formed without the need for catalysts.
In this study, we reacted (Scheme 1) MEKO with IDD to form the blocked-isocyanate dendron structure [G0.5]-MEKO, which we then reacted with diethylenetriamine (DETA) through the azetidine-2,4-dionegroup, selectively with the primary amino groups. The remaining secondary amino group was then further reacted with IDD to afford the next generation of dendron. After sequential and alternative incorporation of the IDD and DETA into the growing dendrons, we obtained a series of blocked dendrons, ranging from [G0.5]-MEKO to [G2.5]-MEKO. Using an appropriate deblocking temperature, we regenerated the isocyanategroups for further reactions with stearyl alcohol (C18–OH) to produce (Scheme 2) a series of dendrons presenting C18groups on their exterior surfaces. This deblocking strategy for replacement with desired exterior functionality might accelerate the applications of dendritic macromolecules.
![]() | ||
Scheme 1 Synthesis of the MEKO-containing dendrons. |
![]() | ||
Scheme 2 Synthesis of the C18-containing dendrons. |
We used FTIR spectroscopy, 1H NMR spectroscopy, elemental analysis, GPC, and FAB-MS to confirm the chemical structures of the MEKO-containing dendrons. In the FTIR spectrum of [G-0.5]-MEKO, the signal of the isocyanategroup (2260 cm−1) of IDD was absent, but those of the azetidine-2,4-dionegroup (1856 and 1743 cm−1) remained intact. The subsequent ring opening reaction of [G-0.5]-MEKO with DETA gave [G-1]-MEKO, featuring a secondary amino group at its focal point. The signals at 1856 and 1743 cm−1 disappeared completely, revealing that the ring opening reaction had occurred; in addition, a new signal emerged at 1650 cm−1, corresponding to the CO group of the malonamide linkage. The 1H NMR spectra were in good agreement with the expected structures of the MEKO-containing dendrons and the elemental analysis data were close to the calculated values. In addition, the FABmass spectra of the dendrons from [G-0.5]-MEKO to [G-1.5]-MEKO (Fig. 1(a)) revealed molecular weights that were in agreement with the calculated values. Notably, however, the MALDI-TOF mass spectra of [G-2]-MEKO and [G-2.5]-MEKO did not contain signals for molecular ions having the correct theoretical molecular weights, possibly because of fragmentation of the MEKOgroups.23 We performed GPC with THF as the eluent to determine the molecular weight distributions (Mw/Mn) of the MEKO-containing dendrons; the retention time decreased upon increasing the dendron generation (Fig. 2). The PDIs of [G-0.5]-MEKO, [G-1.5]-MEKO, and [G-2.5]-MEKO were 1.03, 1.03, and 1.08, respectively, indicating that they were nearly monodisperse. In addition, the retention time at 20 min was the THFsolvent peak. On the other hand, the small bump around 14.5 min next to the peak of [G-2.5]-MEKO indicates the presence of a higher molecular weight macromolecule. The possible cause for 3% impurity might be due to the amino group of excessive DETA reacting with the terminal urethane linkage of [G-2.5]-MEKO. A similar amination reaction had been addressed in our lab previously.24 This side reaction led to the coupling of two mono-[G-2.5]-MEKO to form a higher molecular weight of dimer-[G-2.5]-MEKO. Taken together, these characterization data confirm the successful formation of the MEKO-containing dendrons.
![]() | ||
Fig. 1 FAB mass spectra of (a) [G-1.5]-MEKO and (b) [G-1.5]-C18. |
![]() | ||
Fig. 2 GPC traces of (a) [G-0.5]-MEKO, (b) [G-1.5]-MEKO, and (c) [G-2.5]-MEKO. |
Table 1 lists the solubilities of the MEKO-containing dendrons. All of them exhibited excellent solubility in highly polar solvents (DMAc, DMF); most were also soluble in THF, 1,4-dioxane, and acetone. This excellent solubility was probably due to the highly branched nature of the dendrons. Notably, however, [G-1]-MEKO and [G-2]-MEKO exhibited poor solubility in 1,4-dioxane and acetone, possibly because the absence of the IDD moieties encouraged noncovalent packing.18,19
Samplea | DMAc | DMF | THF | 1,4-Dioxane | Acetone | Toluene | MeOH |
---|---|---|---|---|---|---|---|
a Qualitative solubility was determined by attempting to dissolve 10 mg of sample in 1 mL of solvent. +: Soluble at room temperature. +![]() |
|||||||
[G-0.5]-MEKO | + | + | + | + | + | + | + |
[G-1]-MEKO | + | + | + | +![]() |
+![]() |
+![]() |
+![]() |
[G-1.5]-MEKO | + | + | + | + | + | +![]() |
+ |
[G-2]-MEKO | + | + | + | +![]() |
+![]() |
− | +![]() |
[G-2.5]-MEKO | + | + | + | + | + | − | − |
We used DSC and TGA to measure the melting temperatures (Tm), glass transition temperatures (Tg), and thermal degradation temperatures (Td) of the MEKO-containing dendrons; Table 2 summarizes their thermal properties. Dendrons [G-0.5]-MEKO and [G-1]-MEKO melted at 113 and 76 °C, respectively. As the generation increased, the dendrons became more amorphous, exhibiting only glass transitions in the range from 66 to 82 °C. The values of Tg decreased upon increasing the dendron generation, possibly because of the greater difficulty the dendrons encountered when undergoing molecular packing of their highly branched structures. In DSC thermograms, we found that the value of Tm of [G-0.5]-MEKO was close to its deblocking temperature; the other MEKO-containing dendrons also exhibited endothermic peaks close to 130 °C, indicating the occurrence of deblocking reactions.8,9 The values of Td were all in the range between 176 and 226 °C.
Sample | Formula | M w | T m | T g | T d | Yield (%) |
---|---|---|---|---|---|---|
M w | ||||||
a Theoretical molecular weight. b Determined using FAB-MS. c Baseline shift in the second heating DSC trace (heating rate: 10 °C min−1) under N2. d Temperature at which 5% weight loss occurred (heating rate: 10 °C min−1). e Replacement yield. f Not detectable. | ||||||
[G-0.5]-MEKO | C23H25N3O4 | 407 | 113 | N.D.f | 188 | 83 |
407 | ||||||
[G-1]-MEKO | C50H63N9O8 | 919 | 76 | N.D. | 176 | 66 |
918 | ||||||
[G-1.5]-MEKO | C69H79N11O11 | 1238 | N.D. | 82 | 226 | 67 |
1238 | ||||||
[G-2]-MEKO | C142H171N25O22 | N.D. | N.D. | 76 | 201 | 44 |
2580 | ||||||
[G-2.5]-MEKO | C161H187N27O25 | N.D. | N.D. | 66 | 203 | 42 |
2900 | ||||||
[G-0.5]-C18 | C37H54N2O4 | 590 | 108 | N.D. | 271 | 74e |
591 | ||||||
[G-1.5]-C18 | C97H137N9O11 | 1604 | N.D. | 64 | 287 | 72e |
1605 |
To further determine the deblocking temperature, we recorded variable-temperature IR spectra of the [G-0.5]-MEKO dendron from 25 to 150 °C at a heating rate of 10 °C min−1 (Fig. 3). For temperatures of up to 130 °C, the characteristic isocyanate absorption appeared at 2260 cm−1. This deblocking temperature is consistent with those reported previously.8,9,25
![]() | ||
Fig. 3 VTIR spectra of [G-0.5]-MEKO recorded at various temperatures. |
Scheme 2 displays the C18-containing dendrons that we derived from the MEKO-containing dendrons. To ensure high yields of their corresponding C18-containing dendrons, we reacted [G-0.5]-MEKO and [G-1.5]-MEKO with stearyl alcohol at molar ratios of 1:
1.2 and 1
:
2.4 (Table 3), respectively. Fig. 1 presents FAB mass spectra of [G-1.5]-MEKO and [G-1.5]-C18; the signal for the molecular ion of [G-1.5]-MEKO at m/z 1238 was absent in the spectrum of [G-1.5]-C18, which featured a signal for its molecular ion at m/z 1604. Mass spectra confirmed the structures of the two dendrons [G-0.5]-C18 and [G-1.5]-C18, which we had synthesized in high yields (Table 2).
Samplea | Feed molar ratio | Graft ratios (%)b | |
---|---|---|---|
[G-n]-MEKO![]() ![]() |
MEKO![]() ![]() |
||
a Deblocking process took place at 130 °C.
b The molar ratios of C18![]() ![]() |
|||
[G-0.5]-MEKO | 1![]() ![]() |
1![]() ![]() |
100 |
[G-1.5]-MEKO | 1![]() ![]() |
1![]() ![]() |
100 |
[G-2.5]-MEKO | 1![]() ![]() |
1![]() ![]() |
25–50 |
1![]() ![]() |
1![]() ![]() |
75 | |
1![]() ![]() |
1![]() ![]() |
Close to 100 |
Table 2 summarizes the thermal properties of [G-0.5]-C18 and [G-1.5]-C18. Whereas [G-0.5]-C18 melted at 108 °C, [G-1.5]-C18 was amorphous and exhibited only a glass transition at 64 °C. Not surprisingly, the DSC data were different from those obtained for the MEKO-containing dendrons, but consistent with the thermal properties described previously in the literature for related compounds.16 The thermal degradation temperatures (Td) of [G-0.5]-C18 and [G-1.5]-C18, determined using TGA, were 271 and 287 °C, respectively.
For [G-2.5]-MEKO, when we performed the deblocking process in the presence of C18-OH at a molar ratio of 1:
4.8, the large number of MEKO moieties at the periphery resulted in crosslinking phenomena occurring during the deblocking process at 130 °C. This could be attributed to the large number of regenerated isocyanategroups which will form complicated reactions with multiple side products such as isocyanatedimerization or trimerization, particular when a large excess of C18-OH is absent.8,9 From the 1H NMR spectrum of the resulting soluble powder [Fig. 4(a)], we determined the grafting ratio (from integration of the signals of the azetidine-2,4-dione and C18methylene units at 1.35 and 1.21 ppm, respectively) to be in the range 25–50%. To enhance the grafting ratio, we reacted [G-2.5]-MEKO with higher molar ratios of C18-OH (Table 3). Fig. 4(b) and 4(c), respectively, display the resulting 1H NMR spectra. Upon increasing the amount of the C18-OH, the grafting ratio was enhanced, up to almost 100% at a 1
:
16 ratio of [G-2.5]-MEKO to C18-OH. It is important to note that the grafting ratios for dendrons prepared from [G-2.5]-MEKO reached less than 75% in the cases with the molar ratios of [G-2.5]-MEKO
:
C18-OH at 1
:
4.8 and 1
:
8. We conclude that steric hindrance played an important role affecting the grafting ratio of this high-generation dendron, and that its large number of regenerated isocyanategroups could undergo side reactions in the absence of a large excess of C18-OH.
![]() | ||
Fig. 4
1H NMR spectra of the dendrons prepared from [G-2.5]-MEKO and C18-OH at feed molar ratios of (a) 1![]() ![]() ![]() ![]() ![]() ![]() |
This journal is © The Royal Society of Chemistry 2011 |