Gopal S.
Mishra†
*a and
Anil
Kumar
b
aCentro de Química Estrutural, Complexo I, Instituto Superior Técnico, TU Lisbon, Av. Rovisco Pais, 1049-001, Lisboa, Portugal
bDepartment of Chemical Engineering, Indian Institute of Technology, Kanpur-208016, India
First published on 9th August 2011
The ethylthio alkane ligands i.e. di(ethylthio)ethane, I, and di(ethylthio)propane, II, have been used for the synthesis of Pd(II) complexes. These complexes were covalently anchored to the modified MCM-41 matrix as supported hybrid catalysts (MCM-41/I as Pd–I and MCM-41/II as Pd–II). Remarkable catalytic effects were observed when these supported catalysts act in n-hexane and n-heptane reformation reactions in the presence of H2. Catalyst Pd–I provided the high TONs of 2325 with 91% selectivity for n-hexane and high TONs of 2145 with 88% selectivity for n-heptane under optimized and relatively mild conditions. A carbenium-based mechanism has been included to explain the product formation. TGA analysis indicates that these catalysts were thermally stable up to the reaction temperature and recyclable for further utilization.
Petroleum refining is one of the processes employed to provide high-octane-number hydrocarbon blending components for gasoline.10,11 The typical alkanes reformation reaction sometimes competes with reactions like dehydrogenation (gives alkenes and H2), cracking (gives lower-alkanes), cyclization (gives cyclo-alkanes) and dehydrocyclization (gives cycloalkanes and H2).12 Heterogenized Pd and Pt catalysts have been widely used for the alkane reformation.13,14 Mono- or bimetallic Pd and Pt complexes have been immobilized on various types of supports (i.e. ZrO2, Al2O3 and WOx) and used for n-hexane isomerization. Monometallic Pd catalysts have provided considerably higher catalytic activity (conversion range ca. 39–57% at 260 °C).15 Natural zeolites as supports with Pd and Pt catalysts have been used for the n-hexane reformation (conversion ca. 17–80% under various temperatures).16 Several supports such as MgO, ZrO2 and MgO–ZrO2 have been used for Pd catalysts. Pd–MgO was found to be the best catalyst for n-hexane isomerization, favoring mainly the formation of aromatized products (12% conversion at 550 °C, with 90% selectivity).17 A nanocrystalline β zeolite over Pt catalyst has provided 95% selectivity at 300–400 °C.18 We have also obtained significant conversions in the n-hexane reformation (ca. 72–74% at 200 °C) with Co and Zr complexes over modified SiO2 and Al2O3, respectively.19–21
Isomerization of n-heptane on a β type zeolite/Pt catalyst has been used to produce mono- and multi-branched isomers.22 Bifunctional catalysts such as Pt metal on WOx–ZrO2 (PWZ) for different tungsten loadings were tested for n-heptane reactions and branched products were obtained, in addition to C1 to C5 cracking products.23 The MoOx and MoOx supports bearing Ni catalysts were also used for n-heptane isomerization, providing a significant good conversion result at 200 °C.24 Herein, we report the preparation of modified MCM-41 which is covalently anchored by di(ethylthio)ethane ligands of Pd complexes as supported hybrid catalysts. These catalysts have been tested under optimized and relatively mild conditions for the reformation of n-hexane and n-heptane in order to obtain high TONs and high selectivity of corresponding lower isomers of alkanes under optimized and relatively mild conditions.
For the MCM-41 modification, a solution of chloropropyl trimethoxysilane (0.44 mol), 1,2-ethanedithiol (0.2 mol) and/or 1,2-propyldithiol were stirred separately in a Schlenk flask, for 1 h at RT. These colourless oils were again separately dissolved in toluene (20 mL, each) and MCM-41 powder was added and refluxed for 8 h, after that it was filtered and dried. Finally, we obtained two types of modified MCM-41 i.e. di(ethylthio)ethane anchored modified MCM-41 as I and di(ethylthio)propane anchored modified MCM-41 as II (Scheme 1, steps 1 and 2).
Scheme 1 Preparation of di(ethylthio)alkanes Pd(II) complexes immobilized on MCM-41. |
The identity of Pd metal complexes (Pd–I and Pd–II) on the modified MCM-41 support has been verified by the analytical characterization i.e. SEM-EDX, TGA, ICP, FT-IR and TPD analysis.
For the catalyst characterization, several analytical techniques have been applied to confirm the identity of Pd complexes on the MCM-41 matrix. In the FT-IR spectra, broad shoulders appeared between br = 3815 cm−1 to 3305 cm−1 and between br = 2765 cm−1 to 1830 cm−1 in both the supported catalysts due to the MCM-41 support. Anchoring of Pd metal complexes on support matrix was confirmed by the C–S bond at m = 800 cm−1. In the near-IR, the Pd–S bond was observed at s = 351 cm−1. These IR values were consistent with the literature.26
Morphological study of the Pd–I catalyst giving most effective reformation was carried out by scanning electron microscopy (SEM) coupled with an EDS detector. The SEM image of Pd–I (×20000 times magnification) is shown in Fig. 1. Some dark regions appeared on the cylinder-shaped surface of the MCM-41 support. It indicated the presence of the Pd complex on the support matrix. The same regions were analyzed with the SEM-EDS detector which confirmed the presence of Pd (0.3% wt) on the MCM-41 support. Thermal stability experiments of both the supported catalysts were performed using the TGA instrument (Fig. 2). Initially small weight losses of these catalysts were observed at ca. 70 to 288 °C, probably due to the absorbed atmospheric moisture and after that decomposition of surface metal species. Beyond that, rapid weight losses were observed for these catalysts (at ca. 290 °C to 400 °C). Absolute decay was observed above 400 °C (ca. 4.3% wt loss). These TGA analysis results point towards that these catalysts were stable over the temperature range of n-alkanes reformation experiments.
Fig. 1 SEM morphological study of Pd–I catalyst (× 20000 times magnification), and the SEM-EDS detector graph (above crop image). |
The TPD method with ammonia was used (a basic molecule titrating to weak acid sites) to penetrate into all pores of the solid catalyst and determine the quantity and strength of the acid sites on the MCM-41/I catalyst. We used 10 mg of a fresh Pd–I sample with NH3 (1.0 mL introduced over 10 pulses) under a He gas flow at 150 °C. The graph of TPD shows two main desorption peaks, one at 265 °C (MCM-41 peak) and the other at around 410 °C, due to NH3 adsorption on the surface Pd catalyst (Fig. 3). It was also confirmed by comparing the FT-IR spectra of the catalyst before and after NH3 adsorption (very small additional peaks at 3495 cm−1 most likely due to NH3). This result showed that the Pd–I catalyst was porous and acidic in nature.
Initially, we have examined modified MCM-41 anchored di(ethylthio)ethane ligand, I, and modified MCM-41 anchored di(ethylthio)propane ligand, II, derivatives (25 mg, each) for the reformation of n-alkanes under analogous conditions as given in Table 1. These supported derivatives I and II gave slightly improved overall conversion results (8.9% for n-hexane and 7.7% for n-heptane with I and 10.2% for n-hexane and 8.3% for n-heptane with II) in comparison to blank experiments (less than 4.2%). Some more experiments with normal MCM-41 were separately carried out and less than 5.6% conversion of n-hexane and less than 4.9% of n-heptane were obtained. It seems that the structures of ligands also played a significant role in these catalytic reactions.
2-MP | 3-MP | 2,2-DMB | 2,3-DMB | — | ||||
---|---|---|---|---|---|---|---|---|
a Reaction conditions: catalyst = 25 mg, substrate = 3.0 mL (n-hexane = 140 °C for 12 h and n-heptane = 220 °C for 18 h), p(H2) = 2 atm (at 25 °C). b Turnover number (TONs) = moles of main products formed per mole of the immobilized Pd complex. c Overall %conversion = main products + by-products. | ||||||||
n-Hexane | Pd–I | 2325 | 30.9 | 15.6 | 7.4 | 2.9 | 2.0 | — |
Pd–II | 2053 | 24.8 | 12.4 | 6.6 | 1.5 | 1.3 | — |
Surprisingly, high TONs, 1886 to 2325, with good overall conversion results, 21.8 to 30.9%, have been observed when these MCM-41 supported ligand derivatives (I and II) coordinated with Pd i.e. catalysts Pd–I and Pd–II (Table 1) were used. Noticeably, best catalytic activities were obtained with the Pd–I catalyst in contrast to Pd–II. The catalyst Pd–I gave 30.9% conversion for n-hexane and 26.6% conversion for n-heptane. In the case of catalyst Pd–II, we observed 24.8% for n-hexane and 21.8% for n-heptane. Significantly high TONs were also obtained by both these catalysts. Catalyst Pd–I can lead to highest TONs of 2325 for n-hexane and 2145 for n-heptane. The overview of these results shows that the best TONs and overall conversion were only achieved by the catalyst Pd–I for both the n-alkanes. It reflects that not only supported Pd complexes improve the catalyst activity, but some other improving factors like modified MCM-41 and structures of the I and II also play important roles in these n-alkane reactions (see above). These supported Pd catalysts have mainly produced mono- and di-branched products of n-hexane (2-MP, 3-MP, 2,2-DMB and 2,3-DMB) and n-heptane (2-MH, 3-MH, 2,3-DMP and 2,2-DMP). It showed that there were no cracking, no dehydrocyclization or no dehydrogenation reactions taking place. In view of above results, subsequent detailed catalytic studies of n-alkanes for the chemical reformation were centralized on catalyst Pd–I to optimize best reaction conditions.
The effect of reformation reaction time was examined between 4 to 20 h for both the n-alkanes under constant conditions (catalyst = 25 mg, temp = 140 °C, substrate = 3 mL, H2 = 2 atm). The overall conversion and the concentration of the main products for both the n-alkanes increased slowly until 4 h (overall 4.0%) for n-hexane and 6 h (overall 2.8%) for n-heptane. Beyond this period, the overall conversions sharply increased up to 12 h for n-hexane and 18 h for n-heptane, after which they remained practically constant. The conversion of n-hexane and n-heptane into the main branched isomers was 30.9% and 26.6%, respectively. Furthermore, overall conversions of 34.8% for n-hexane and 30.6% for n-heptane increased slowly up to 20 and 30 h, respectively. However, longer reaction time leads to the formation of polymerized dark brown material decreasing the selectivity of the main products. The dependence of the isomer product selectivity on time is shown in Fig. 4 for n-hexane and Fig. 5 for n-heptane. It indicates that the highest selectivity of n-hexane is towards the main single bond shift isomers (i.e. 2-MP, 51%; 3-MP, 24%) and two or bi-bonds shift isomers (i.e. 2,2-DMB, 9%; 2,3-DMB, 7%) which were obtained at 12 h. Whereas, the n-heptane time graph shows that the maximum selectivity is towards the single bond shift isomers (i.e. 2-MH, 36%; 3-MH, 29%) and two or bi-bonds shift isomers (2,2-DMP, 11%; 2,3-DMP, 13%; 3,3-DMP, 5%) which were formed after 18 h reaction time (Fig. 5).
Fig. 4 Time effect on the %selectivity of the isomerized products of n-hexane, in the presence of the Pd–I catalyst. |
Fig. 5 Time effect on the %selectivity of the isomerized products of n-heptane, in the presence of the Pd–I catalyst. |
The effect of temperature on the reformation reactions of n-alkanes has been studied. Once again the reactions were carried out under H2, keeping constant the amount of the catalyst (25 mg), substrate = 3 mL and the reaction times (12 h for n-hexane and 18 h for n-heptane). The same trends were observed for both the n-alkanes. Initially overall and main isomers conversions increased slowly at 80 °C (overall 7.3% for n-hexane) and 100 °C (overall 4.6% for n-heptane). Beyond that it increased until 160 °C for n-hexane (overall 36%) and 260 °C for n-heptane (overall 30%). At higher temperatures e.g. 200 °C for n-hexane and 260 °C for n-heptane, the overall conversions did not change significantly. Above these values the main isomers selectivity was decreased. It showed that the highest selectivity towards the main isomers of n-hexane (i.e. 2-MP, 3-MP) was achieved at 140 °C (Fig. 6), while for n-heptane (2-MH and 3-MH) it was attained at 220 °C (Fig. 7).
Fig. 6 Temperature effect on the %selectivity of the isomerized products of n-hexane, in the presence of Pd–I catalyst. |
Fig. 7 Temperature effect on the %selectivity of the isomerized products of n-heptane, in the presence of Pd–I catalyst. |
The effect of Pd–I amounts has been also studied from 5 mg to 45 mg under analogous conditions as given in Table 1. Initially, low overall conversions, 2.7% and 3.2%, were observed with 5 mg of the catalyst for n-hexane and n-heptane, respectively. The catalyst amount was increased slowly up to 45 mg (36.9% for n-hexane and 31.1% for n-heptane). At 45 mg of catalyst, we obtained main mono-branched products i.e. 2-MP, 15%; 3-MP, 7%; 2-MH, 8%; and 3-MH, 6%. On the other hand, much less di-branched products i.e. 2,2-DMB, 3%; 2,3-DMB, 3%; 2,2-DMP, 3%; 2,3-DMP, 4% and 3,3-DMP, 2% were obtained. In the selectivity parameter the main product 2-MP of n-hexane remains higher in comparison to others (Fig. 8). The selectivity towards the main products 2-MH, 3-MH of n-heptane tends to decrease significantly, when a high concentration of the catalyst was used, increasing the other di-branched isomers (Fig. 9).
Fig. 8 Modified MCM-41 supported Pd–I catalyst amount effect on the %selectivity of the isomerized products of n-hexane. |
Fig. 9 Modified MCM-41 supported Pd–I catalyst amount effect on the %selectivity of the isomerized products of n-heptane. |
Recycling and leaching tests have been subsequently carried out with the Pd–I catalyst and it was found that it could be reactivated by washing and drying. Thus, after the first cycle, both the used Pd–I catalysts were filtered off from the reaction mixture, washed with acetone and oven dried at 100 °C for 6 h. These used catalysts were then applied again from the IInd cycle to the Vth cycle under the analogous conditions (Table 1). It was found that the initial overall conversions for n-hexane (after 48 h) and n-heptane (after 90 h) decreased from 27.5% to 12% and from 25.2% to 9.0%, respectively (Fig. 10). The used catalysts were further tested for several more cycles (each time for 12 h for n-hexane and 18 h for n-heptane) and found up to the Vth cycle, the overall conversions slowly dropped. Finally, these catalysts significantly lost their catalytic activity in the VIth cycle (5.6% conversion for n-hexane and 4.4% conversion for n-heptane).
Catalyst metal leaching tests were confirmed with the ICP analysis. The fresh Pd–I catalyst has 0.26 weight% of Pd. After the Ist cycle, 0.24 weight% Pd was obtained in n-hexane reformation and 0.23 weight% of Pd in n-heptane reformation. After the Vth cycle, complete metal leaching was observed. It suggested that the metal loss should not be the main responsible factor for decrease in the catalytic activity. A possible structural change of the supported catalyst (change of catalysts color upon use) or polymerized material deposition at the catalyst surface during deep reformation, which can also act as a pore-blocking agent of the supported catalyst, should possibly account for it.
For that reason, one can consider that the catalytic reformation of n-hexane and n-heptane proceeds via formation of alkylcarbenium ions initially formed by reaction of the n-alkanes and promoted by H2 in the presence of MCM-41 supported Pd(II) catalysts. The acidic nature of Pd(II) catalysts (confirmed by TPD) has also taken part in the formation of alkylcarbenium. These formed alkylcarbenium ions easily undergo the bond shift reactions or some other competitive reactions. In this regard, the formation of α, α′, γ-adsorbed species and other adsorbed species was expected to support the preferred branched isomers.30,31
Consequently, the mono-branched isomer species i.e. 2-MP, 2-MH, 3-MP and 3-MH were formed by a single bond shift of the backbone of n-alkane chains. Moreover, the species of di-branched isomers i.e. 2,2-DMB, 2,2-DMP, 3,3-DMP, 2,2-DMB and 2,3-DMP were obtained by two bonds cleavage. The mono-branched species appear as the primary and dominating product with high selectivity of n-alkanes, while di-branched isomers were formed in lesser amount. For this reason, the primary mono-branched isomers were formed (more amount) by a single bond shift from the parent n-alkanes. On the other hand, di-branched isomers were obtained by the bond cleavage of primary mono-branched isomers. Therefore, we obtained lesser amount of di-branched isomers in comparison to mono-branched isomers. Such a type of mechanism was also observed previously in the Pd catalyzed hydrocarbons reformation.31
The detailed study of the effect of a variety of parameters, i.e. temperature, time, amount of catalyst, indicates that the most adequate operating conditions are 140 °C, 12 h, 25 mg of catalyst (for n-hexane) and 220 °C, 18 h, 25 mg of catalyst (for n-heptane). The reaction should proceed via carbocations in the presence of a catalyst and H2. Catalyst recycling and leaching tests indicated that the Pd does not leach out extensively during the normal reaction conditions, which allows its reutilization. Thermal stability tests confirm that these catalysts were stable during the maximum reaction temperature. In conclusion this is a simple and remarkable catalytic process for the production of branched alkanes from their linear counterparts and an expeditious way of improving the burning efficiency of fuel.
Footnote |
† Present and Correspondence address: Laboratory of Materials, Chemistry Center, Universidade de Trás-os Montes e Alto Douro (UTAD), Vila Real-5001801, Portugal. E-mail: E-mail: mishrags@utad.pt; Fax: +351 259350480 |
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