Evan S.
Beach‡
,
Ryan T.
Malecky
,
Roberto R.
Gil
,
Colin P.
Horwitz§
* and
Terrence J.
Collins
*
Department of Chemistry, Institute for Green Science, Carnegie Mellon University, Pittsburgh, PA, USA. E-mail: tc1u@andrew.cmu.edu; Fax: +1 412 268-1061; Tel: +1 412 268-6335
First published on 4th March 2011
Here we describe a catalytic oxidation process for decomposing concentrated dye solutions, as a model for the treatment of concentrated industrial effluent streams. The prototype Fe-TAML/H2O2 oxidizing system rapidly and extensively degrades the recalcitrant azo dye, tartrazine, in water at ambient temperatures and at dye concentrations that are industrially important. Nearly complete dye removal can be obtained with performance-optimized dosing and pH control. At higher, but still remarkably low catalyst and oxidant concentrations, the dye is removed to below detection limits. 3D surface plots reveal that optimum decolorization at high dye concentration (16.5 g L−1, 30.9 mM) requires 50 times less catalyst and 5 times less oxidant per substrate than at low dye concentration (16.5 mg L−1, 30.9 μM), demonstrating a clear process benefit of higher substrate concentrations. The Fe-TAML/H2O2 system generates environmentally benign and/or biodegradable products from tartrazine: small organic acids, 4-phenolsulfonic acid, and a small amount of 4-nitrobenzenesulfonic acid. The acute toxicity of the Fe-TAML/H2O2/tartrazine reaction mixture toward luminescent bacteria is approximately half that of tartrazine as determined by the Microtox® assay. The results suggest a potential utility of the Fe-TAML/H2O2 technology for treating wastewaters containing high substrate concentrations from the dyeing industry in a straightforward manner to ameliorate environmental impacts, and because of the degradation resistance of tartrazine, that this potential utility might extend to other industries.
We have previously reported that Fe-TAML catalysts (Fig. 1a) activate hydrogen peroxide by a non-Fenton mechanism to bleach synthetic dyes in low concentrations with the dye removal being demonstrated by UV/Visible spectroscopy.10–13 In this way, Fe-TAML/H2O2 has been used to bleach both individual dyes and mixtures of dyes from a wide variety of structural classes; phenolic, naphtholic, anthraquinone, fluorescein, stilbene, phthalocyanine, indigoid, aromatic amine, and metallated dyes belonging to the Acid, Basic, Direct, Disperse, and Reactive Dye Colour Index categories.
Fig. 1 (a) The Fe-TAML catalyst used in this study (R = CH3). (b) Tartrazine. |
In this study, the tartrazine concentration was increased 1000-fold to simulate conditions found in textile dyeing baths. Advanced oxidation processes (OH radical-based systems) are typically not practical at pollutant concentrations higher than 5.0 g L−1COD due to excessive reagent use necessitated by the inherently inefficient nature of OH radical reactions.14 The high dye concentrations we used (approx. 18 g L−1COD) approach the level where autothermic wet oxidation is possible. The experiments were designed not only to determine the bleaching and degradation efficacies, but also to gain understanding of the ability of the Fe-TAML/H2O2 process to reduce the environmental impacts of treated dye effluent streams.
A high concentration of tartrazine reacted with sodium hypochlorite in alkaline conditions and the tartrazine absorbance maximum at 400 nm decreased by 90%. However, after 5 hours reaction time the product mixture still strongly absorbed in the near-UV range (Fig. 2). NMR spectroscopy of the product mixture showed that all 1H signals were in the aromatic region. Furthermore, 2 mM 4-chlorobenzenesulfonic acid (4-CBSA) was produced per 30.9 mM tartrazine. 4-CBSA is among the less biodegradable disubstituted benzene derivatives.16 It has high mobility in the environment, reportedly passing unaltered through biological and physicochemical wastewater treatment systems.17,18 It was not clear whether tartrazine/NaOCl produced other organochlorines as well. By contrast, with the Fe-TAML/H2O2 system, color reduction occurred in both the visible and near-UV ranges and the aromatic rings were extensively degraded. These results highlight that measuring color reduction at the dyeλmax does not provide a sufficient basis for evaluating the environmental compatibility of dye treatment technologies. Knowing the nature of the products is also critical for evaluating both environmental and technical performance.
Fig. 2 UV/Visible spectra of untreated and treated tartrazine. Conditions: 3.09 × 10−2 M dye, pH 10, 0.309 M (10 equiv.) NaOCl or H2O2, 7.5 × 10−5 M Fe-TAML, 5 hours reaction, room temperature, diluted 500-fold with pH 10 buffer for UV/Visible analysis. |
Hydrogen peroxide is one of the most important oxidants in biological transformations. Oxygen, introduced into organic compounds by peroxide oxidations, is among the most familiar elements of biochemistry, in stark contrast with the chlorine that is found in the organic products of hypochlorite chemistry and other chlorine-based oxidants. Designing technologies to produce products comprised of only the common elements of biochemistry is an important strategy for avoiding persistent toxic compounds.19 But tartrazine, like many anthropogenic pollutants, is very resistant to oxidation by hydrogen peroxide—at high dye concentration (3.09 × 10−2 M), in pH 10 buffer (0.1 M carbonate), 20 molar equivalents of H2O2 gave less than 20% bleaching in 1 week. Fe-TAML catalysts are potent peroxide activators—by adding trace Fe-TAML under the same conditions, near complete decolorization can be achieved in a matter of minutes.
In concentrated dye degradation experiments, a starting pH of 10 was found to be best. At this pH, the rate of activation of H2O2 by Fe-TAML is at a maximum20 and acid-catalyzed demetallation of the catalyst is insignificant.21 This pH is also higher than the tartrazine pyrazolone–OH pKa of 8.9.22 Thus, the “common ion” tautomer of the dye predominates. The common ion is azo rather than hydrazone in character and is the most susceptible to oxidation.23 Commercial dye baths are typically highly alkaline24,25 so this operating pH is representative of industrial process conditions.
Single addition doses of Fe-TAML and H2O2 were optimized for high and low tartrazine concentrations (3.09 × 10−2 M and 3.09 × 10−5 M) with pH 10 carbonate buffer (0.1 M) for 15- or 60-minute reaction times. The relationships of decolorization, Fe-TAML concentration, and H2O2 concentration for 60-minute treatments at the two dye concentrations are shown in a three-dimensional plot (Fig. 3). At the higher dye concentration, maximum color removal was found to occur at a catalyst:substrate:oxidant ratio of approximately 1∶400∶9000 (7.5 × 10−5 M∶3.09 × 10−2 M∶6.6 × 10−1 M). At the lower dye concentration, this ratio was found to be 1∶8∶1000 (3.75 × 10−6 M∶3.09 × 10−5 M∶3.75 × 10−3 M). Thus, treatment of tartrazine is significantly more efficient at higher dye concentrations, as about 50 times less Fe-TAML and 5 times less peroxide are needed per molecule of substrate. The treatment was fast at the high dye concentration; color removal usually reached a constant level within 15 min (see ESI†, Fig. S1 and S2). Similar benefits of high concentration treatment were also seen in experiments with the arylazonaphthol dye, FD&C Red No. 40 (see ESI†), indicating that the effects are not limited to tartrazine alone.
Fig. 3 Tartrazine color reduction at 400 nm as functions of Fe-TAML and H2O2 concentrations, 60 min reaction time. Left: 3.09 × 10−2 M dye. Right: 3.09 × 10−5 M dye. |
Optimized single-addition doses can achieve 80% dye removal using less H2O2 (21 equivalents) than is needed for mineralization (45 equivalents). Mineralization is calculated as all C converted to CO2, N to HNO3, S to H2SO4, and Na to NaOH, with H2O as the balance. To maximize tartrazine removal, the reaction pH should be controlled and peroxide requirements are higher than 21 equivalents. Table 1 summarizes the effects of pH control and multiple dosing on the extent of tartrazine degradation. At the high dye concentrations, the generation of a large amount of acidic products caused the 2–3 unit pH drop during treatment. At lower pHs, the less reactive hydrazone form of tartrazine dominates22 and the catalytic activity is reduced with the result that the performance of the overall bleaching process deteriorates. By maintaining the pH above 9, achieved by adding a minimum volume of concentrated NaOH solution during the course of the reaction, single additions of Fe-TAML/H2O2 can achieve 92–93% tartrazine removal (Table 1, lines 4 and 5), using 65 equivalents H2O2. The highest level of tartrazine removal (>97%), below detection limits for the 1H NMR quantification technique, requires additional H2O2 (104 equivalents total) and multiple additions of both catalyst and oxidant (Table 1, line 6). The Fe-TAML and H2O2 demands are still remarkably low at >97% removal. Thus, depending on the wastewater remediation goals, a process could be dosed to favor maximum efficiency or maximum dye removal. As more aggressive Fe-TAML activators are developed, it is anticipated that both the rate and depth of dye oxidation processes will increase further.
No. of Fe-TAML additions | Fe-TAML, 10−5 M/addition | No. of H2O2 additions | [H2O2]/M/addition | Total equiv. H2O2 per dye | pH kept >9 | Total reaction time/min | Tartrazine removal (%) | 4-PSA formeda/mM | Formic acid formedb/mM |
---|---|---|---|---|---|---|---|---|---|
Reaction conditions: 3.09 × 10−2 M dye, 0.1 M pH 10 buffer, 15 min reaction time. Tartrazine removal and product formation determined by 1H NMR.a Maximum 4-phenolsulfonic acid production (1 per aromatic ring) is 61.8 mM.b Maximum formic acid production (15 per dye molecule) is 464 mM.c Doses were added at 0 and 15 min.d Concentrations of total added reagents were 1.2 × 10−4 M for Fe-TAML and 3.2 M for H2O2 (the second additions diluted the reaction mixture by 25%). | |||||||||
1 | 7.5 | 1 | 0.66 | 21 | N | 15 | 79 | 7.5 | 5.2 |
1 | 7.5 | 1 | 0.66 | 21 | Y | 15 | 81 | 6.9 | 5.0 |
1 | 7.5 | 1 | 2.0 | 65 | N | 15 | 74 | 7.7 | 6.4 |
1 | 7.5 | 1 | 2.0 | 65 | Y | 15 | 92 | 6.3 | 13.1 |
1 | 7.5 | 1 | 2.0 | 65 | Y | 60 | 93 | 6.3 | 14.6 |
2c | 7.5d | 2c | 2.0d | 129 | Y | 30 | >97 | 1.9 | 18.7 |
2c | 7.5d | 2c | 2.0d | 129 | N | 30 | 92 | 1.9 | 7.8 |
4-Phenolsulfonic acid (4-PSA) is major intermediate in the process. As 4-PSA is generated during tartrazine treatment, it competes with the dye for the Fe-TAML/H2O2 reactive intermediate in a reaction that does not contribute to dye decolorization. At higher doses of H2O2, the degradation of 4-PSA was increased and more formic acid was formed. Formic acid is a terminal product (discussed below). Oxygen evolution was consistently observed upon quenching the reactions with catalase suggesting that H2O2 disproportionation is not a process limitation.
Fig. 4 1H NMR spectra of unreacted tartrazine (A and B) and tartrazine degradation products (C and D). Unreacted tartrazine has no 1H signals in the aliphatic region (plot B). The peaks labeled in plots (C & D) are identified in Table 2. Sample composition for plots (A and B): 3.09 × 10−2 M tartrazine, pH 10 buffer (0.1 M carbonate); for plots (C and D): reaction with 7.5 × 10−5 M Fe-TAML and 0.625 M H2O2 (20 equivalents), 15 min reaction. For clarity, plots are shown with different intensity scales. |
Product labela | Product | [Product]b/mM |
---|---|---|
*Oxalic acid was determined by ion chromatography.a Labels in NMR spectrum (Fig. 4).b Reaction conditions: 3.09 × 10−2 M tartrazine, 7.5 × 10−5 M Fe-TAML, 0.625 M H2O2, 0.1 M pH 10 carbonate buffer, 15 min reaction time. Concentration of products 1–8 was determined by 1H NMR. | ||
1 | Unreacted tartrazine | 6.9 |
2 | 4-Phenolsulfonic acid | 7.4 |
3 | Formic acid | 5.4 |
4 | Maleic acid | 1.9 |
5 | cis-Epoxysuccinic acid | 0.7 |
6 | 4-Nitrobenzenesulfonic acid | 0.7 |
7 | Fumaric acid | 0.3 |
8 | Malonic acid | 0.2 |
* | Oxalic acid | 1.7 |
Quantitative estimates of the reaction products were determined by integrating the peak areas relative to the internal standard (Table 2). The presaturation pulse technique can suppress signals that are close to the water peak, but calibration standards for maleic acid, cis-epoxysuccinic acid, and malonic acid, which have shifts close to the water resonance, gave 85–105% of the theoretical concentrations. There was excellent correlation between the 1H NMR data and UV/Visible spectrophotometry data for tartrazine determination: tartrazine removal was determined to be 78% by the NMR method, compared to 79% by the spectrophotometric method.
The first eight compounds in Table 2 account for just over 50% of the 1H spectrum integrals, and when oxalic acid is included, about 40% of the starting carbon by mass can be accounted for. Most of the remaining unidentified signals fall in the aromatic region of the NMR spectrum, and some of these possibly arise from the products of 4-PSA coupling reactions. The amount of H2O2 needed to form products 1–8 in the amounts detected is consistent with the H2O2 utilization as determined by COD.
The fate of the azo bond is of concern because azo groups give rise to environmental persistence. After a partial degradation process (20 equivalents H2O2) it is plausible that some of the products contain intact azo bonds. We found that Fe-TAML/H2O2 treatment of the water-soluble azo compound 4,4′-diazobenzenedicarboxylic acid resulted in no reaction under either the high- or low-concentration scales under conditions similar to the tartrazine treatments. Thus, a possible weakness in the environmental performance of the process—inertness of the azo bond to direct attack by Fe-TAML/H2O2—became of concern. However, there is evidence that the tartrazine azo bond is indirectly degraded to some extent. First, nearly total decolorization is achieved. Second, 4-PSA was the major identified product. 4-PSA has been previously reported as the product of asymmetric hydrolytic cleavage of the azo bond26,27 of a model compound, 3-carboxy-1-(4′-sulfophenyl)-5-pyrazolone sodium salt, under similar conditions to the tartrazine reaction led to detection of 4-PSA, but as a minor product compared to an as-yet unidentified aromatic compound that also appears in the tartrazine product mixture. This indicates that the tartrazine aromatic ring adjacent to the azo group is the greater contributor to 4-PSA production and that the azo bond is disrupted.
Formic, maleic, fumaric, and malonic acids are well-known oxidation products of phenol oxidative degradations.28 In the tartrazine degradation reaction, these compounds could result from the action of Fe-TAML/H2O2 on the intermediate 4-PSA. This was established by treatment of 4-PSA with Fe-TAML/H2O2, which yielded formic, maleic, malonic, and fumaric acids. Treatment of a mixture of formic, maleic, malonic, and oxalic acids with Fe-TAML/H2O2 under dye treatment conditions resulted in no change in the concentration of those compounds as determined by ion chromatography, indicating that they are terminal products of the tartrazine degradation. It has been shown previously that small molecule diacids are resistant to Fe-TAML/H2O2 degradation under alkaline conditions.29
It is not possible to rule out a role for OH radicals in the Fe-TAML-promoted degradation reaction. Earlier studies of Fe-TAML reactivity suggest that the chemistry mimics peroxidase enzymes, most likely through a reactive high-valent iron oxo species.20,30–32 The relatively low levels of catalyst needed and high efficiency distinguish the Fe-TAML system from Fenton reagents. In the tartrazine reaction, evidence for 2-electron oxidation processes was seen using cyclobutanol as a probe. It is reported that different products result from cyclobutanol if the oxidation is a 1- or 2-electron process.33–35γ-Butyrolactone, which was detected by 1H NMR spectroscopy in tartrazine + cyclobutanol/Fe-TAML/H2O2 reaction mixtures, results from cyclobutanone which has only been reported as a product of 2-electron oxidizing agents. Fe-TAML/H2O2 does not react with cyclobutanol in isolation, so evidently the dye or its intermediate breakdown products mediate the process. 4-PSA also showed this mediating effect, suggesting that aromatic hydroperoxides may be generated. These have been previously implicated in degradation of azo dyes by lignin peroxidase and H2O2.36
Of the major identified reaction products, 4-PSA, formic acid, maleic acid, 4-nitrobenzenesulfonic acid, fumaric acid, malonic acid, and oxalic acid are known to be biodegradable under various conditions. Production of biodegradable chemicals from resistant ones is an important “green” attribute of this technology. Nevertheless, further toxicity examination coupled with biological treatment of degraded textile effluent streams may be needed prior to deployment of Fe-TAML/H2O2. Given the complex chemical mixtures that typify dyeing industry effluents, such an approach may be needed to meet the goal of a completely nontoxic effluent stream.
Footnotes |
† Electronic supplementary information (ESI) available: Tables and plots of color reduction measurements for tartrazine and FD&C Red No. 40 at various catalyst and oxidant doses, for 15 or 60 min treatments; discussion of FD&C Red No. 40 treatment; details of ion chromatography and COD experiments; 1H NMR of 4-phenolsulfonic acid/Fe-TAML/H2O2 product mixture. See DOI: 10.1039/c0cy00070a |
‡ Present address: Center for Green Chemistry & Green Engineering at Yale, Yale University, New Haven, CT, USA. E-mail: evan.beach@yale.edu; Tel: +1 203 432 5215. |
§ Present address: GreenOx Catalysts, Inc., Pittsburgh, PA, USA. E-mail: chorwitz@greenoxcatalysts.com; Tel: +1 412-268-3439. |
This journal is © The Royal Society of Chemistry 2011 |