Ryan J.
Pounder
and
Andrew P.
Dove
*
Department of Chemistry, University of Warwick, Coventry, UK CV4 7AL. E-mail: a.p.dove@warwick.ac.uk; Tel: +44 (0)24 7652 4107
First published on 5th January 2010
The recent trends in the synthesis of functional poly(ester)s by ring-opening polymerization (ROP) are reviewed. While the use of ROP processes for the synthesis of poly(lactide), poly(lactide-co-glycolide) and several poly(lactone)s has been well studied, the paucity of functional groups available for further reaction limits their application. Recent efforts to expand this available functionality are reviewed focusing on the application of renewable resources in the synthesis of new monomers and the utilization of click chemistry to provide common intermediate polymers in the manipulation of poly(ester) functionality. In turn these advances are leading to a new generation of precisely controlled nanoparticles comprised entirely of poly(ester)s.
Ryan Pounder | Ryan Pounder completed his MChem studies at the University of Warwick in 2006. During this time he conducted his final year research project in the area of catalyst development for Dynamic Kinetic Resolution processes under the supervision of Dr Paul C. Taylor. Ryan began his PhD studies in October 2006 to investigate the synthesis of cyclic esters from renewable resources and their subsequent application as monomers in ring-opening polymerization. |
Andrew Dove | Andrew Dove graduated from the University of York with an MChem (Hons) degree in Chemistry in 1999. He went on to study for his PhD under the supervision of Prof. Vernon C. Gibson at Imperial College London, graduating in 2003. Andrew then moved to Stanford University, California and subsequently IBM Almaden research centre to undertake periods of postdoctoral research. In 2005, Andrew returned to the UK to undertake an RCUK fellowship at Warwick, subsequently being appointed as an Assistant Professor in 2006 and then Associate Professor in 2009. Andrew's current research is focused on the synthesis of functional poly(ester)s using controlled polymerization methodology and their application in self-assembly. |
Aliphatic poly(ester)s are prepared through one of two routes: the first is step-growth polycondensation of a hydroxy acid or between a diacid and a diol enabling access to a large range of monomer feedstocks. However, the molecular weights are generally limited and any minor deviations in the stoichiometry are detrimental to the chain length. Furthermore, long reaction times and high temperatures are often required resulting in unfavorable side reactions.12 The second route for the synthesis of aliphatic poly(ester)s is via ROP. By this methodology the preparation of high molecular weight aliphatic poly(ester)s is possible while maintaining high levels of control over their molecular characteristics under relatively mild conditions. There has been much research directed towards the controlled ROP of commercially available cyclic esters including glycolide, lactide, ε-caprolactone, δ-valerolactone and β-propiolactone resulting in aliphatic poly(ester)s with highly controlled molecular parameters. A variety of catalytic systems have been investigated to more efficiently mediate the ROP process including the development of well-defined metal complexes, organic catalysts and the study of enzymatic catalysis.8,12–14 High levels of control over polymer molecular weight, tacticity, polydispersity and end-group fidelity are vital if such polymers are to be applied in fields such as, amongst others, drug and gene delivery. Additionally, work has been directed towards the formation of architecturally diverse poly(ester)s, including stars, brushes, cycles, cross-linked materials and hyper branched poly(ester)s, to improve mechanical properties, hydrophilicity and degradability profiles.15–21 While the physical properties of these polymers can be further tailored via copolymerization,2,22–28 a major limitation towards application in new arenas results from the lack of readily accessible side-chain functionality and thus also their hydrophobicity. The introduction of functional groups throughout the polymer chain via ROP remains highly challenging but yields degradable polymers with tunable properties including increased hydrophilicity, post-polymerization modification as well as further fine tuning of the physical properties.
Many studies have focused on the synthesis of monomers and their subsequent ROP to produce functional poly(ester)s in a highly controlled manner and this area has been the subject of previous reviews.1,12,13,29–33 Herein we aim to focus on some current trends in the field, namely the synthesis of functional poly(ester)s from renewable resources, the application of click chemistries and the synthesis of functional nanoparticles comprised of only poly(ester)s produced by ROP.
Scheme 1 General synthetic routes for the synthesis of cyclic diesters from α-hydroxy acids. |
The synthesis of 3-(S)-[(benzyloxycarbonyl)methyl]-1,4-dioxane-2,5-dione (BMD, 1) (Fig. 1) from L-aspartic acid was achieved by β-carboxylic acid protection with benzyl alcohol followed by diazotization with sodium nitrite (NaNO2) to afford the α-hydroxy acid that after coupling to bromoacetyl bromide with NEt3 was cyclized to BMD using NaHCO3 with a 26% yield over the final two steps (route 2—Scheme 1). Polymerization of 1 catalyzed by Sn(Oct)2, both in bulk at 160 °C and in toluene solution at 100 °C resulted in the isolation of polymers with Mn < 22000 g mol−1 that displayed broad polydispersities (PDI > 1.4) attributed to a reversible depolymerization process.34 Copolymerization of 1 with L-lactide (95, 91 and 86 mol% LA) in bulk at 160 °C readily yielded copolymers. Deprotection via catalytic hydrogenolysis of the benzyl groups using both PtO2 and Pd/C catalysts was successful without any scission of the polymer chain as evidenced by size-exclusion chromatography. While the deprotected copolymers did not display any change in glass transition temperatures (Tg) they displayed enhanced in vitro hydrolysis rate compared to PLA as both bulk materials and within poly(ethylene glycol)-b-poly(lactide-co-BMD) nanoparticles.35,36 Films of deprotected random copolymers of BMD and analogously synthesized 3-(S)-[(dodecyloxycarbonyl)methyl]-1,4-dioxane-2,5-dione (DMD) (5 and 10 mol%) with L-lactide (PLBMD and PLDMD) enabled the attachment of cell-binding Arg-Gly-Asp tripeptide (RGD) via a dicyclohexylcarbodiimide (DCC) coupling reaction. These RGD-immobilized copolymers exhibited improved cell attachment with an increasing amount of immobilized RGD achieved from increasing the α-malate unit content in the copolymer.37 Dimerization of β-benzyl malate in the presence of a ZnO catalyst (route 1—Scheme 1) to yield 3,6-(S)-[di(benzyloxycarbonyl)methyl]-1,4-dioxane-2,5-dione (malide, 2) (Fig. 1) was reported from both L-malic acid and L-aspartic acid (0.9–5.4% overall yield). Polymerization of malide in bulk at temperatures ranging from 100 to 220 °C with different organotin catalysts proved challenging with only low molecular weight poly(ester)s (Mn < 4000 g mol−1) being obtained, attributed to the steric hindrance present from the bulky pendant groups.38
Fig. 1 3-(S)-[(Benzyloxycarbonyl)methyl]-1,4-dioxane-2,5-dione (BMD, 1) and 3,6-(S)-[di(benzyloxycarbonyl)methyl]-1,4-dioxane-2,5-dione (malide, 2). |
Benzyl protected L-serine, L-lysine and L-glutamic acid have also been applied in the synthesis of functional poly(ester)s via ROP. Following diazotization to the respective α-hydroxy acids a range of monomers have been synthesized including cyclic dimers and those derived from one functional α-hydroxy acid with either lactic or glycolic acid units via several synthetic methods in overall yields ranging from 20–48% (Scheme 2).
Scheme 2 Synthesis of cyclic diester monomers 3–7 from amino acids (overall yields from amino acid in parentheses). |
High molecular weight polymers were realized for the copolymerization of 3–7 with rac-lactide by Sn(Oct)2 in bulk at 140 °C. The copolymers showed Tg values significantly below that of PLA (5 to 27 °C) and subsequent deprotection through either hydrogenation with Pd(OH)2 for the L-serine and L-glutamic acid polymers or via HBr(33%)–AcOH for the L-lysine polymers to reveal alcohol, carboxylic acid or amine functionality was demonstrated to occur without degradation of the polymer backbone.39
Of these monomers, the serine-derived cyclic diesters have received the most attention. Homo- and copolymerizations of 4 and 5 have been attempted with a range of catalysts including Sn(Oct)2 in bulk at 110 °C and 130 °C and an ethylzinc phenolate ((2-((dimethylamino)methyl)-4,6-dimethylphenoxy)(ethyl)zinc), 8, in solution at 35 °C. While homopolymerization under melt conditions with Sn(Oct)2 led to relatively low molecular weight polymers, ROP mediated by 8 resulted in high molecular weight poly(ester)s (Mn = 38000 g mol−1, PDI = 1.7). Notably, the Tg values of the polymers ranged from 15 to 30 °C depending on the polymer molecular weight. Both random and block copolymers have been prepared with L-lactide.40 Bulk copolymerization of 3 with L-lactide (95 mol%) using Sn(Oct)2 at 140 °C realized poly(ester)s with molecular weights up to 7.7 × 104 g mol−1 with a Tg of 56 °C. Deprotection of the homo- or copolymers containing 3 and 4via hydrogenation over either Pd/C (10%) or Pd(OH)2 gave the hydroxyl functionalized poly(ester)s with no significant change in Tg and without any chain scission.41 The deprotected poly((S)-3-(benzyloxymethyl)-1,4-dioxane-2,5-dione) (poly(4)) was semicrystalline with a Tg of −4 °C and a Tm of 135 °C while the deprotected poly((S)-6-methyl-3-(benzyloxymethyl)-1,4-dioxane-2,5-dione) (poly(5)) was an amorphous polymer with a Tg of 30 °C.40 Degradations of the deprotected poly(5) homo- and copolymers have also been studied. The deprotected poly(5-co-εCL) showed a decrease in degradation times with increasing L-serine monomer content, consistent with an increased hydrophilicity of the polymer. Poly(5) was observed to be completely degraded after 1 day; increasing the L-lactide content to 25, 50 and 75 mol% resulted in degradations requiring ∼1 week, ∼1 month and ∼2 months respectively.42 Additional modification of the deprotected poly(3) has been achieved through treatment with succinic anhydride to provide pendant carboxylic acid groups. Attachment of an amine-substituted biotin derivative and a RGD-containing peptide (GGRGDSPGGK) conjugated to a fluorescein derivative (FITC) via a dicyclohexylcarbodiimide (DCC) coupling led to poly(ester) films with increased epithelial cell adhesion performance compared to their respective unfunctionalized copolymer films.41
Random copolymers (50 : 50) of (S)-3-(benzyloxymethyl)-1,4-dioxane-2,5-dione, 4, with ε-caprolactone (εCL) were also prepared with Sn(Oct)2 at 110 °C, 130 °C and 150 °C resulting in amorphous copolymers with Tg values of −16, −29 and −28 °C respectively; εCL was chosen for its slow degradation rate, low Tg and crystallinity. Deprotection of the copolymers resulted in a subtle increase in the Tg values. In an attempt to prepare more crystalline materials, a triblock copolymer was synthesized through initiation of 4 from a telechelic poly(ε-caprolactone) (PCL) macroinitiator. The protected triblock copolymers were amorphous with Tg values ranging from −44 to −10 °C, however, upon deprotection the triblock copolymers showed phase separation and were semicrystalline with the PCL segments crystallizing with Tm values ranging from 39 to 46 °C.43 Such melting temperatures just above body temperature enabled their investigation as materials for stable scaffolds in tissue engineering. The wettability of these poly(ester)s was shown to be tunable by the percentage composition of 4 in the copolymer with increasing content resulting in an increase in hydrophilicity. The increased hydrophilicity resulted in an improved adherence of human mesenchymal stem cells (hMSCs) onto the polymeric surface with survival of the cells along with the ability to differentiate towards osteogenic lineage on the poly(4-b-PCL) surfaces.44
δ-Gluconolactone, a naturally occurring lactone derived from glucose, has also been applied in the synthesis of poly(ester)s via ROP. The synthesis of 3-(1,2:3,4-tetraoxobutyl-di-O-isopropylidene)- (DIPAGYL, 9) and 3-methyl-6-(1,2:3,4-tetraoxobutyl-di-O-isopropylidene)-1,4-dioxane-2,5-diones (DIPALYL, 10) has been achieved by ring-opening and protection of δ-gluconolactone with dimethoxypropane–methanol to yield an isopropylidene protected gluconic acid methyl ester. Hydrolysis of the methyl ester resulted in 3,4:5,6-di-O-isopropylidenegluconic acid that after addition to either bromoacetyl chloride or 2-bromopropanoyl chloride could be cyclized with NaHCO3 to yield DIPAGYL or DIPALYL in 30 and 49% yields over the final two steps respectively (Scheme 3).45
Scheme 3 Synthesis of 3-(1,2:3,4-tetraoxobutyl-di-O-isopropylidene)- (DIPAGYL, 9) and 3-methyl-6-(1,2:3,4-tetraoxobutyl-di-O-isopropylidene)-1,4-dioxane-2,5-diones (DIPALYL, 10) from δ-gluconolactone. |
Bulk homopolymerization of DIPAGYL (9) with Sn(Oct)2 at 120 °C resulted in high molecular weight (Mwca. 20000 g mol−1) poly(DIPAGYL) as a brittle amorphous poly(ester) with a Tg ≈ 95 °C. Homopolymerization of DIPALYL (10), however, only resulted in oligomers with Mw ≈ 2000 g mol−1.45 Bulk copolymerization of DIPAGYL with both L- and rac-LA has been reported. Copolymerization of DIPAGYL with rac-LA (70 mol%) resulted in an amorphous copolymer with a Tg of 73 °C, incorporation of 17 mol% DIPALYL yielded a polymer with a Tg of 58 °C.46 The Tg values of the copolymers increased with increasing DIPAGYL content ranging from 61 to 77 °C while copolymers containing less than 90% lactide were amorphous. Deprotection of the isopropylidene groups to reveal hydroxyl groups proved difficult such that under optimized conditions using iodine in methanol or acetic acid, only ca. 60% of the protecting groups were cleaved, with more facile and complete cleavage being observed at the 5–6 position; only partial deprotection occurred at the 3–4 position along with partial degradation of the aliphatic poly(ester).45,47 Deprotection of poly(DIPAGYL-co-LLA) required treatment with trifluoroacetic acid (TFA) realizing copolymers with various degrees of hydroxylation with the Tg values of the deprotected copolymers increasing from 74 to 93 °C with rising number of hydroxyl groups.47 Further modification of the polymer backbones was demonstrated by coupling naphthoyl chloride to the exposed hydroxyl groups at the 6-position on a deprotected poly(DIPAGYL-co-DLLA) with conformation by SEC showing the binding of the fluorescent label.48
Recently Bourissou and co-workers have demonstrated that the synthesis and ROP of O-carboxyanhydrides (OCAs) (Scheme 4) provide facile access to functional poly(glycolide) derivatives.49,50 ROP mediated by 4-dimethylaminopyridine (DMAP) is entropically driven by loss of CO2 rather than enthalpically driven through release of ring strain and hence the thermodynamic effects of ring-substitution are lessened. Synthesis of an OCA derived from benzyl protected glutamic acid (L-gluOCA, 11) has been achieved by the diazotization of commercially available benzyl protected L-glutamic acid with NaNO2 in aqueous AcOH to afford the respective α-hydroxy acid. After conversion to the dicyclohexylamine salt, cyclization with diphosgene in the presence of polystyrene-supported diisopropylethylamine (PS-DIEA) resulted in the isolation of 11 in a 30% yield from O-benzyl-L-glutamic acid. Homopolymerization of L-gluOCA was achieved with DMAP at 25 °C within 5 min for a targeted [M]/[I] of 50 while maintaining excellent control over the polymerization (Mn = 6300 g mol−1, PDI = 1.18). Subsequent acetylation of the hydroxy end-group with acetic anhydride enabled the successful hydrogenolysis with Pd/C of the benzyl groups without any chain scission of the poly(ester) occurring. Block and statistical copolymerizations with L-lacOCA, an OCA derived from L-lithium lactate via a similar procedure, were also successful.
Scheme 4 Synthesis and ring-opening polymerization of O-carboxyanhydride monomer derived from benzyl protected glutamic acid (L-gluOCA, 11), overall yield in parenthesis. |
Scheme 5 Synthesis of (−)-menthide, 12, from (−)-menthone, 7-methyl-4-(2-methyloxiran-2-yl)oxepan-2-one, 13, from (+)-dihydrocarvone, 2,3,4,5-tetra-O-methyl-D-glucono-1,6-lactone, 14, from D-dulcitol and carbohydrate δ-lactone, 15, from D-gluconolactone. |
The ε-lactone, 2,3,4,5-tetra-O-methyl-D-glucono-1,6-lactone, 14, has also been synthesized and studied as a monomer in ROP. Synthesis of 14 has been reported by three routes. In the first reported synthesis, protection of the primary alcohol group of methyl α-D-glucopyranoside with trityl chloride was followed by the subsequent protection of the secondary alcohol groups with methyl iodide. Removal of the 6-O-triphenyl group by acidic hydrolysis was then followed by protection with benzyl bromide. Further acid hydrolysis with acetic anhydride and subsequent oxidation using dimethyl sulfoxide gave 6-O-benzyl-2,3,4-tri-O-methyl-D-glucono-1,5-lactone. Ring-opening of this δ-lactone with methyl iodide and potassium hydroxide, removal of the benzyl group and lactonization with dicyclohexyldiimide (DCC) and 4-dimethylaminopyridine (DMAP) yielded 14 in a 21% overall yield.56 Alternatively this monomer has been prepared from D-glucose diethylmercaptal by first protecting the primary and secondary alcohols with trityl chloride and methyl iodide respectively before removal of the diethylmercaptal protecting group and oxidation of the resulting aldehyde with Hg(ClO4)2 and pyridinium dichromate (PDC) respectively. The triphenylmethyl protected alcohols of the resultant 6-O-triphenylmethyl-2,3,4,5-tetra-O-methyl-D-gluconic acid were liberated in acidic conditions before lactonization with DCC and DMAP yielded 14 (37% overall yield).56 The final reported synthetic route for this monomer applies the commercially available reduced sugar D-dulcitol as its starting material. Initial protection of the primary and secondary alcohols with trityl chloride and methyl iodide respectively is followed by removal of the trityl groups under acidic conditions with subsequent cyclization by oxidation using Shvo's catalyst (60% final step).57 The monomer was initially copolymerized with L-lactide (∼16 mol%) in bulk using Sn(Oct)2 at 110 °C. The resultant copolymers contained differing amounts of carbohydrate monomer with the highest incorporation being 2.2% 14 (Mn = 14900 g mol−1 and PDI = 1.2).56 Further screening of catalysts for the ROP of 14 resulted in the discovery that Y(OiPr)3 was able to efficiently catalyze its ROP at 25 °C in a living manner to obtain amorphous poly(14) displaying a Tg of 52 °C. Block copolymerizations with εCL were also successful. Surface plasmon resonance (SPR) sensograms demonstrated that both the homo- and block copolymers exhibit excellent resistance to fibrinogen and lysozyme and therefore could be extended to use in biomaterials applications.57
Recently, Williams and co-workers have reported the synthesis and ROP of a δ-lactone derived directly from D-gluconolactone.58 The carbohydrate δ-lactone, 15, bearing acetyl protected hydroxyl groups at the α- and δ-positions was prepared in good yield by treatment of D-gluconolactone with acetic anhydride and pyridine resulting in isolation of 3-acetoxy-6-acetoxymethyl-pyran-2-one that upon hydrogenolysis with Pd/C yielded 15 as a racemic mixture in 90% overall yield (Scheme 5). Despite the steric hindrance around the ester, ROP of 15 was achieved with Sn(OBu)2 at 80 °C in toluene realizing amorphous poly(ester)s with modest molecular weights (Mn ranging from 1800–7300 g mol−1) and a Tg of 18 °C; higher activities were realized using a well-defined zinc-ethyl initiator in toluene at 25 °C. The absence of end-group resonances in NMR spectra and MALDI-ToF analysis led to the determination of the major product as cyclic polymers that was attributed to be a result of the rate of propagation and transesterification being comparable as a consequence of the low ring strain of the monomer.
Scheme 6 General routes for the synthesis of β-malolactones from L-aspartic acid or L-malic acid. |
Benzyl β-malolactone (MLABz, 16) has seen much attention providing a controlled route into highly desirable poly(β-malic acid) (PMA). Early work in which the ROP of MLABz, 16, was preformed with NEt3 at 70 °C yielded only low molecular weight poly(benzyl β-malolactone) (PMLABz) with Mn ≈ 6000 g mol−1.62 Preparation of high molecular weight PMLABz with reproducible results was achieved by extensive purification of MLABz before polymerization with tetraethylbenzoate at 37 °C realizing PMLABz's (Mn > 170000 g mol−1) close to theoretical molecular weights.60 Conversion of PMLABz to PMA was carried out by catalytic hydrogenolysis with Pd/C at 25 °C yielding water-soluble poly(ester)s.60,62 Additionally, partial hydrogenolysis of PMLABz was achieved by controlling the reaction time and conditions to yield copolymers of MLABz and malic acid (MA) with non-random distribution throughout the polymer forming “blocky” copolymers.61 Oligomer formation during the degradation of PMA was monitored and quantified by aqueous size-exclusion chromatography (SEC) and high performance capillary electrophoresis (HPCE) respectively. The degradation rate was found to increase with increasing acid group content in the poly(ester).59 Poly((R,S)-benzyloxyethyl-β-malolactonate) has been prepared by the ROP of MABE (17) using Sn(Oct)2 at 130 °C. Upon hydrogenolysis of the polymer amorphous copolymers with a pendant hydroxyethyl group are realized. These groups increase the hydrophilicity while maintaining relatively long-term degradation stability compared to carboxylic acid functionalized poly(ester)s.65
Statistical and block copolymers of MLABz with L-lactide and εCL have also been prepared.63,64,72 Copolymerization with L-lactide by Sn(Oct)2 at 110 °C and subsequent removal of the benzyl ester through hydrogenolysis resulted in PLA copolymers bearing pendant carboxylic acid groups; the composition was easily controlled by adjusting the MLABz : LLA ratio. The morphology of poly(MLABz-co-LLA) changed from crystalline to amorphous with increasing MLABz content (8 to 41 mol%) with decreases in Tg values from 59 to 45 °C. Tg values of poly(MLA-co-LLA) were higher than those of the parent protected copolymers that increased with increasing MA content.63 These correlations between MLABz/MLA content and Tg values were further observed in both analogously prepared poly(MLABz-co-DLLA) and poly(MLA-co-DLLA).64
The pendant carboxylic acid group of malolactonic acid, MLA, 19 (Scheme 6), has also been applied to produce further functional polymers. Hydroxy-terminated PLA,66 low molecular weight PCL–OH chain (5 repeat units)73 and cholesterol66 have been grafted to MLA by coupling in the presence of DCC. Polymerization of these monomers was achieved with either tetraethylammonium benzoate or potassium 11-hydroxydodecanoate at 0 °C.
L-Serine has also been applied in the synthesis of functional β-lactones. In an initial report, an N-tritylated-L-serine-βPL (20) was synthesized by tritylation of the amine with triphenylchloromethane followed by cyclization with DCC and DMAP resulting in the N-tritylated L-serine βPL (Scheme 7).74 Homopolymerization of 20 was studied using tetrabutylammonium acetate at 80 °C, 110 °C and 130 °C and resulted in the isolation of poly(N-tritylated L-serine) with narrow polydispersities between 1.2 and 1.5. Deprotection of the trityl group was possible with trifluoroacetic acid, however, some degradation of the polymer backbone was observed. In a further study a functional βPL was derived from L-serine via cyclization of the commercially available N-(benzyloxycarbonyl)-D-serine (N-Z-L-serine) with N-phosphonium adduct of Ph3P and dimethyl azodicarboxylate (DMAD) to yield N-(benzyloxycarbonyl)-L-serine-βPL (N-Z-L-serine-βPL, 21) (Scheme 7). The thermal initiated melt polymerization of 21 at 135 °C resulted in the formation of low molecular weight oligomers along with thermal degradation of the monomer. Solution polymerization at 30 °C with tetraethylammonium benzoate and potassium acetate–dicyclohexyl-18-crown-6 ether resulted in the synthesis of reproducible high molecular weight poly(N-Z-L-serine-βPL)s.75 Homopolymerization of N-Z-L-serine-βPL has also been achieved with mesyl chloride at 25 °C and Na2CO3 at 20 °C, however, no relationship between experimental conditions and molecular weight was observed and polymers with Mnca. 20000 g mol−1 were isolated.76 Deprotection of poly(N-Z-L-serine-βPL) via catalytic hydrogenolysis with formic acid yielded the corresponding poly(L-serine ester).75 Improved deprotection was achieved with HBr–AcOH mixtures with combination of deprotected poly(N-Z-L-serine-βPL) bromide salt with poly(β-malic acid) and/or its respective sodium salt formed polyelectrolyte complexes.76 Copolymerization of N-Z-L-serine-βPL with N-(tert-butyloxycarbonyl)-L-serine-β-lactone (N-boc-L-serine-βPL, 22) at 20 °C realized copolymers with molecular weights of 40000 g mol−1.75
Scheme 7 Synthesis of β-malolactones from L-serine (reported overall yields in parentheses). |
In a comparable synthetic procedure, 3,6-di-2-propynyl-1,4-dioxane-2,5-dione (dipropargyl glycolide, 24) has been synthesized from ethyl glyoxylate.82 Coupling of propargyl bromide via a Reformatsky-type reaction with subsequent hydrolysis in water provided propargylglycolic acid that was cyclized with p-toluenesulfonic acid in refluxing toluene (Scheme 8) to afford dipropargyl glycolide, 24, in 15% overall yield. Bulk homopolymerizations and copolymerizations with rac-lactide were performed with Sn(Oct)2 at 130 °C yielding poly(propargyl glycolide) (PPGL). Pendant alkyne groups enabled the quantitative attachment of both a polyethyleneglycol-550 monomethyl ether azide (mPEG-550 azide) and 1-azidodecane via Cu(I)-catalyzed Huisgen-1,3-dipolar cycloaddition click reactions (CuSO4–sodium ascorbate). Importantly no polymer degradation was observed. Furthermore, grafting mixtures of 10-azido-2,5,8-trioxadecane (mDEG) and 1-azidodecane provided water-soluble polymers that demonstrated lower critical solution temperature (LCST) behavior. Simple and precise adjustment of the cloud point temperature between 25 and 65 °C was possible by varying the mole fraction of mDEG and 1-azidodecane.82
The synthesis of 4-(acryloyloxy)-εCL (ACL, 27) has been reported in yields ranging from 24–36% by coupling of cyclohexane-1,4-diol with acryloyl chloride and subsequent treatment with pyridinium chlorochromate (PCC) and mCPBA.86 ACL has also been prepared directly from 4-hydroxy-cyclohexanone, avoiding the need for the oxidation of the hydroxyl group.87 The methacrylic derivative, γ-methacryloyloxy-εCL, 28, has also been synthesized using methacryloyl chloride in an analogous fashion.87 ACL has been selectively polymerized through both atom transfer radical polymerization (ATRP) using NiBr2(PPh)3 at 90 °C to realize a poly(acrylate) with pendant εCL units and also via ROP with Al(OiPr)3 at 25 °C realizing amorphous polymers with Tg values of 95 and −60 °C respectively. Notably, the bulk copolymerization with εCL by Sn(Oct)2 at 110 °C proceeded with no cross-linking of the pendant acrylate groups despite the high polymerization temperatures.86 The pendant acrylate functionalities in poly(ACL-co-εCL) have been utilized in further pyridine-catalyzed Michael additions. Mercaptoacetic acid and an oligomeric thiol, α-methoxy-ω-mercapto-poly(ethylene glycol) (PEG-SH) have been conjugated to the poly(ACL-co-εCL) at ambient temperature to yield functional PCLs without any polymer degradation.88
Wooley and co-workers have studied aminoxy/ketone reaction for the synthesis and intramolecular crosslinking of εCL copolymers from polymers prepared by the copolymerization of γ-ketone-εCL (KCL, 29, Fig. 2) and εCL using Al(OiPr) at 25 °C.89–91 In early attempts, reductive amination of a poly(γ-ketone-εCL-co-εCL) (poly(KCL-co-CL)) with primary diamines to afford covalently cross-linked polyester materials was unsuccessful due to side reactions that resulted in chain scission and rearrangement products through intramolecular lactamization.91 The application of 1,6-bis(aminooxy)hexane afforded an improved methodology for these transformations such that cross-linking of the poly(KCL-co-εCL) catalyzed with pTsOH was successful resulting in an insoluble cross-linked PCL gel observing melting temperatures lower than their polymer precursors.90 Applying these conditions, a mixture of O-dodecylhydroxylamine, O-benzylhydroxylamine and dansyl hydrazine, a sulfonylhydrazine-terminated fluorophore, have been grafted to poly(KCL-co-εCL) via both sequential and single-step processes without degradation of the polymer backbone. Dansyl hydrazine resulted in considerable deviations in the product composition relative to the feed stoichiometries resulting from the reduced nucleophilicity along with the differences in relative stabilities of the sulfonyl hydrazone and ketoxime ether linkages under the acidic conditions. Application of a single-step, one-pot strategy for this grafting was also successful with varying mixtures of the three compounds leading to the simple preparation of multifunctional polyesters.89
Fig. 2 Click-functional ε-caprolactone monomers. |
Scheme 9 Synthesis of allyl (30) and propargyl (31) functional δ-valerolactone monomers. |
In a further extension of this chemistry, an alkyne-functional δVL has also been synthesized in analogous fashion using propargyl bromide to yield α-propargyl-δVL, 31.96 Homopolymerization with Sn(OTf)2 at 25 °C led to the synthesis of well controlled polymers and copolymerization with εCL enabled control over pendant alkyne density. Application of these alkyne-functional polymers in click reactions with α-monomethyl ether-ω-azidoPEG1100 in the presence of CuSO4 and sodium ascorbate at 80 °C in water resulted in grafting to the alkyne functionalized poly(ester) without degradation of the poly(ester). The grafted amphiphilic copolymers were crystalline with a Tm of 32 °C and were further shown to be biocompatible. An azide-terminated oligopeptide was also grafted onto the alkyne-functional copolymers under similar conditions with slightly elevated temperatures (100 °C) without poly(ester) degradation.96 In a further study, an azide-functionalized camptothecin was grafted to poly(α-propargyl-δVL-co-εCL). As a consequence of the poor aqueous solubility of the functionalized camptothecin, this was performed using bromotris(triphenylphosphine)copper(I)N,N-diisopropylethylamine in dichloromethane. The hydrophobic polymer–drug conjugates can be used to prepare microparticles, further grafting of the α-monomethyl ether-ω-azidoPEG1100 resulted in a highly water-soluble poly(ester)–camptothecin conjugate.97 Finally, phosphorylcholine (PC) moieties have been grafted to poly(α-propargyl-δVL) by further click reactions using CuSO4 and sodium ascorbate at 70 °C under constant microwave radiation. PC-azide reaction with the terpolymers of poly(α-propargyl-δVL) with εCL and L-lactide required the application of CuBr–PMDETA at 35 °C to achieve complete grafting of the PC-azide. The resulting poly(ester)s demonstrated good cell viability suggesting their usefulness for integration into medical devices, biomaterials, and drug delivery vehicles.98
While no specific reports of the application of click chemistries with poly(ester)s prepared from β-lactones have been detailed, poly(MLAAllyl-co-MLABz) has been prepared and the pendant allyl groups converted to hydroxyl groups by a radical reaction with mercaptoethanol in the presence of AIBN at 70 °C. This modification enabled grafting of εCL from the backbone mediated by AlEt3 at 25 °C. Subsequent hydrogenolysis of the MLABz components realized the amphiphilic poly(MLA-g-PCL).73 An allyl-functional βPL, 32, has also been prepared by the carbonylation of the 1,2-epoxy-5-hexene catalyzed by [(C6H5)3P]2NCo(CO)4 and BF3·Et2O.99 Homo- and copolymerization of 32 with βBL by a discrete amino-alkoxybis(phenolate)yttrium amido complex at 20 °C yielded highly syndiotactic polymers. Poly(32) is an amorphous polyester with a Tg of −44 °C while increasing the content of 32 in the copolymer resulted in a decrease in both the Tm and Tg. Quantitative hydroxylation, dihydroxylation and epoxidation of the pendant allyl groups were performed with either pinacolborane in the presence of Wilkinson's catalyst (RhCl(PPh3)3), OsO4 and N-methylmorpholine-N-oxide (NMO) or mCPBA respectively without any polyester degradation.100
Given the ready accessibility of water-soluble poly(ester)s by the ROP and deprotection of β-benzylmalolactonate (MLABz, 16) several studies have reported its application in block copolymers with hydrophobic poly(ester)s in self-assembly to form nanoparticles (Fig. 3). An ABA triblock copolymer of εCL and MLABz was prepared by initial homopolymerization of MLABz with potassium 11-hydroxydodecanoate at 0 °C with initiation from 18-crown-6 ether (HDD) affording PMLABz with α-hydroxyl and ω-carboxylic acid end-group. Reduction of the carboxylic acid end-group with a borane–tetrahydrofuran complex (BH3·THF) at 0 °C resulted in a macroinitiator used in the telechelic polymerization of εCL with AlEt3 at 25 °C realizing the triblock copolymer poly(εCL-b-MLABz-b-εCL). Hydrogenolysis of the MLABz groups realized the amphiphilic triblock copolymer poly(εCL-b-MLA-b-εCL) without poly(ester) degradation. UV spectroscopy with pyrene demonstrated that poly(εCL-b-MLA-b-εCL) formed ‘flower’ micelles in pure water.72 A range of amphiphilic block copolymers have been prepared from a hydrophobic malolactone derivative and MLABz that upon deprotection reveals a carboxylic acid functionality. The characteristics of the macromolecular micelles formed are dependent on block chain length and chemical structure of the hydrophobic block demonstrated.66,69
Fig. 3 Dilute solution self-assembly of block copolymers into spherical micelles (reproduced by permission of The Royal Society of Chemistry).106 |
The copolymerization of (R,S)-4-benzyloxycarbonyl-3,3-dimethyl-2-oxetanone (dMMLABz) with β-butyrolactone (βBL) via metal-free catalysis with 1,3,4-triphenyl-4,5-dihydro-1H-1,2,4-triazol-5-ylidene (triazole carbene) at 50 °C in the presence of t-BuOH enabled the synthesis of polymers with narrow polydispersities between 1.09 and 1.27 and excellent end-group control. The resulting α,ω-dihydroxy poly(dMMLABz-co-βBL) was used as a macroinitiator for the telechelic polymerization of L-lactide at 90 °C yielding α,ω-dihydroxy PLLA-b-poly(dMMLABz-co-βBL)-b-PLLA that was subjected to catalytic hydrogenolysis resulting in the respective amphiphilic triblock PLLA-b-poly(dMMLA-co-βBL)-b-PLLA. Self-assembly of the amphiphilic triblock poly(ester) at low temperatures (4 °C) resulted in ‘flower’ type micelles with microgelation occurring at 25 °C and dissolution of the microgel at 40 °C.107
Recently Harth and co-workers have described the copolymerization of δVL, α-allyl-δVL, α-propargyl-δVL and 2-oxepane-1,5-dione (ODP) using Sn(Oct)2 at 105 °C to realize multifunctional poly(ester) particles with a diverse range of pendant functionalities (Fig. 4). The pendant allyl groups were converted to epoxides with mCPBA and after subsequent addition to a refluxing DCM solution of 2,2′-(ethylenedioxy)bis(ethylamine) cross-linked amorphous nanoparticles were isolated. The nanoscopic size dimensions of the particles were dependent on the amount of diamine present during the cross-linking process and could be further tailored with higher incorporation of epoxides leading to larger particles.95 Utilization of the integrated functionalities in the nanoparticle was demonstrated by reductive amination of the keto groups introduced from ODP units with N-boc-ethylenediamine. Partial oxidation of the allyl groups before nanoparticle formation enabled the preparation of allyl functionalized polyester nanoparticles via a novel one-pot reaction with no significant change in dimensions. Conjugation of dye-labeled NHS ester Alexa Fluor® 594 to the free amine groups present from the cross-linking diamine enabled the monitoring of uptake and transport of these nanoparticles. Applying thiol–ene chemistry, a thiol functionalized dendritic molecular transporter and targeting peptides for radiated and non-radiated tumor vasculature, HVGGSSV and a novel CRGD, with incorporated cysteine residues were successfully attached to the allyl functionalized nanoparticles. Combination of this with reductive amination of the keto functionality enabled the preparation of conjugate materials including nanoparticle–peptide–dye (NP–P–dye/NP–P), nanoparticle–dendritic-molecular transporter–dye (NP–MT–dye) and nanoparticle–peptide–molecular transporter–dye (NP–P–MT–dye).109
Fig. 4 Nanoparticle formation from functional poly(ester) with residual alkene and alcohol groups for further functionalization (reproduced by permission of The Royal Society of Chemistry).109 |
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