Albert M.
Hung
,
Hyunwoo
Noh
and
Jennifer N.
Cha
*
Department of Nanoengineering, University of CA, San Diego, USA. E-mail: jencha@ucsd.edu
First published on 13th September 2010
In the last decade, “small” and “integrated” have been keywords in the field of device fabrication as the desire to exploit nanoscale phenomena and make electronic, photonic and magnetic arrays has grown. In an effort to improve resolution and control costs, much work has been dedicated to developing alternatives to conventional microfabrication technology. For this purpose, biomolecular assembly and DNA nanotechnology in particular are appealing owing to their inherent size and capacity for molecular recognition. Herein, we review recent achievements in DNA-based directed assembly on substrates. These include novel methods for patterning and depositing nanomaterials on DNA-modified surfaces as well as using synthetic DNA nanostructures such as DNA tiles and origami as templates to direct the assembly of nanoscale components. Particular attention is paid to integrating self-assembly with top-down lithography, and some possible directions for future work are discussed.
Albert M. Hung | Albert M. Hung received his PhD in materials science and engineering in 2007 from Northwestern University where he was awarded a NDSEG Fellowship and a NSF Graduate Research Fellowship. He spent a year as a postdoctoral researcher at IBM Almaden Research Center before joining Prof. Cha as a postdoctoral researcher in the Department of Nanoengineering at UCSD. His research interests include the directed assembly and patterning of nanomaterials. |
Hyunwoo Noh | Hyunwoo Noh is currently a graduate student in Prof. Jennifer Cha's group in the Department of Nanoengineering at UCSD. His research is focused on the use of biological materials, including DNA to direct the assembly of nanoscale objects. He received his Bachelors and Masters degrees in materials science and engineering in 2006 and 2008 respectively from Korea University. |
Jennifer N. Cha | Jennifer N. Cha is currently an assistant professor in the Department of Nanoengineering at UC San Diego. Prior to this, Prof. Cha was a research staff member at the IBM Almaden Research Center in San Jose, CA. She received her PhD in Materials Chemistry from UC Santa Barbara in 2001. |
Since Seeman first suggested using DNA to build complex nanostructures nearly thirty years ago,5 major advances have be made in understanding how to exploit the singular properties of DNA to both create unique DNA structures and use them to assemble nanoparticles and nanowires. In just the last decade, the field of functional, synthetic DNA nanostructures has grown dramatically, as has interest in using DNA to fabricate nanometre-scale devices and sensors. A number of one- and two-dimensional (2D) DNA-based objects and lattices have been designed and assembled, some with breadboard-like capabilities that offer the opportunity to rationally direct nanocomponent assembly on surfaces. Even more exotic DNA constructs have been demonstrated including three-dimensional (3D) objects2,4 and nanomachines6 that are beyond the scope of this review.
Despite all of the progress in bio-nanofabrication, lithographic techniques cannot be rendered obsolete. In order to utilize DNA scaffolds for applications such as data storage, diagnostic assays, and electronic, optical, or plasmonic circuitry, the DNA structures will need to be placed on substrates with predetermined positional and rotational alignment and be used to further direct the assembly of nanoscale objects. Traditional lithographic methods may be adapted to pattern DNA for this purpose. Alternatively, a number of non-conventional lithographic techniques7 such as microcontact printing8 and dip-pen nanolithography (DPN)9 have also proven to be versatile and benign methods for patterning soft matter. The ability to integrate top-down lithography with bottom-up biological self-assembly is a growing avenue of research, several aspects of which will be highlighted in this review.
Fig. 1 Methods for patterning of surfaces with DNA. (a) Electrohydrodynamic inkjet printing of DNA dot arrays. Two different DNA strands were printed as the letters “A” and “B” and selectively hybridize with 13 nm and 5 nm DNA-coated gold nanoparticles, respectively.16 Scale bars: 10 μm (left image) and 100 μm. (b) The ISP method was used to print lines of DNA approaching 50 nm that were then shown to be able to bind 10 nm gold nanoparticles.27 (c) Supramolecular printing was used to print complementary replicas of DNA arrays with features as small as 14 nm.34 |
Soft lithography encompasses another class of methods that are popular for patterning soft materials over large areas on arbitrary substrates using mild conditions.17 These techniques commonly employ a topographically patterned elastomeric poly(dimethyl siloxane) (PDMS) stamp to either transfer matter, as in microcontact printing, or to mold a material film, as in soft embossing. While these methods are limited in their resolution and feature density by what can be made by top-down lithography, they remain attractive because the expensive step of creating the topographical master pattern needs only to be done once, after which replicas of the pattern can be printed off the master multiple times and in a parallel fashion. Microcontact printing is among the most widely used soft lithographic techniques, although printing of DNA often requires greater consideration of hydration and electrostatic forces than printing of proteins.18 Recently, a microcontact printed surface pattern of DNA was used to bind 100 nm polystyrene spheres functionalized with complementary strands.19 The binding was proven to be reversible and sequence specific, two useful properties of DNA that are often not demonstrated in similar studies. In a different approach, DNA-coated gold nanoparticles were molded into patterned arrays upon drying from solution underneath a PDMS stamp.20 This study did not take advantage of DNA hybridization to tune nanoparticle assembly, although recent work has hinted at this possibility.21–24
One drawback of soft lithography is that because the elastomer is very soft, any small topographical features patterned on the stamp are very susceptible to deformation that limits resolution. It may also be difficult to transfer the DNA “ink” or to prevent spreading of the ink on contact with the surface. To overcome these and other limitations, new variations on soft lithographic methods are developed regularly. One idea for achieving higher resolutions is to spot the DNA on a flat, highly stretched stamp.25 When the stamp relaxes, the DNA array shrinks based on the size of the initial pattern and the applied strain. Another option is an “ink-subtract-print” (ISP) method wherein the organic material is first deposited as a film on a flat PDMS stamp.26 The inked stamp is then brought into contact with an etched silicon master which removes or “subtracts” material from the areas of contact, leaving a patterned film that can be transferred to a desired substrate. Proteins and DNA oligonucleotides have been patterned using the ISP approach to generate features approaching 50 nm. The DNA arrays were further used to bind single stranded (ssDNA) DNA-coated gold nanoparticles in tightly packed arrays (Fig. 1b).27
Most soft lithographic techniques are unable to print multiple different DNA sequences at once on a single substrate, making it difficult to take advantage of DNA's information encoding ability to build multicomponent structures. An interesting way around this problem is to use electric fields to spatially control hybridization regardless of DNA sequence,28 but this first requires patterning the electrodes. Instead, the sequence-specific and reversible binding of DNA can be harnessed to replicate a DNA monolayer onto another surface via affinity contact printing, a variant of microcontact printing that makes additional use of supramolecular interactions.29,30 A pattern of ssDNA is first tethered to a substrate or a stamp and is then hybridized to complementary strands added from solution31 or polymerized in situ by PCR.32 When a second surface is brought into contact with the pattern, the complements attach to it through end-functional binding groups31,32 or electrostatic interactions33 and are pulled off. This method allows multiple unique DNA strands to be replicated at once instead of having to print each strand separately for each substrate. Features as small as 14 nm have been printed in this way (Fig. 1c),34 limited primarily by the resolution of the initial pattern and the length of the DNA sequence.
While relatively short DNA strands are more commonly used for patterning and functionalizing surfaces, long DNA strands can also be employed to template material deposition. Usually, λ-DNA or other long double stranded DNA (dsDNA) chains are first aligned on a surface by electric fields, laminar flow, or drying front combing, as reviewed elsewhere.35 While most alignment methods cannot control the positioning of individual fibers, Guan and Lee produced well-ordered arrays of aligned λ-DNA by drying front combing on a topographically patterned PDMS stamp.36 DNA strands extended exclusively between or over regularly spaced recesses, and the array could also be transferred with controlled orientation to a second surface by contact printing. Elongated dsDNA can be used directly to template the nucleation and growth of nanowires of semiconductors and metals3,35 or to align carbon nanotubes (CNTs)37 or gold nanoparticle chains by electrostatic interactions.38 Metallization or non-specific adsorption often ignores any information stored in the DNA itself, but introducing proteins,39 reactive groups,40 or nanoparticles conjugated with short complementary sequences41 along the DNA strand may allow for site-selective nucleation or inhibition of material deposition, as demonstrated by the DNA templating of a CNT transistor.39 Recently, preferential nucleation of silver by cytosine versus thymine residues was also shown.42 The incorporation of metal ion-chelating sites within individual DNA strands and nanostructures is another strategy that can be used for localized control of chemical reactions and magnetic, electrical, or optical properties.43,44 Improvements in the quality of the nanowires obtained or the ability to deposit multiple materials would increase the utility of direct metallization.
In general, DNA tiles are tens of nanometres in size and usually have rectilinear or hexagonal symmetry in order to efficiently pack and assemble over a larger surface. They can either be branched and assemble into open lattices, or they can possess a more compact shape and assemble into denser 2D DNA mats. By modifying sequences in the tiles so as to extend loose strands of ssDNA, nanoparticles functionalized with complementary strands can be bound to and arrayed on these lattices and mats.45,46 Alternatively, nanoparticles can be directly incorporated into the tiles in a single pot synthesis by first functionalizing each particle with a single strand of DNA used to form the junction.47,48 While the latter route tends to offer better control of nanoparticle spacing, this method is more labor intensive since it is difficult to generate monofunctionalized nanoparticles in high yields. These techniques have been used to direct the assembly of gold nanoparticles of up to two different sizes into nanometre-scale 2D periodic arrays that may have applications for electronic or plasmonic devices (Fig. 2a). Employing ligands with multiple thiol bonds improves the stability and subsequent binding yields of both gold and silver nanoparticles to DNA structures.49,50 Other functionalities such as biotin-streptavidin,51–53 aptamers,54 and antibody binding55,56 have also been employed to pattern materials besides gold, including fullerenes,57 quantum dots,51 and proteins.52–56 Furthermore, component binding can sometimes influence the structure of the DNA assembly and produce unique structures such as spiral chains of gold particles on DNA tubes58 and 2D DNA lattices that change symmetry upon binding of certain proteins.59
Fig. 2 Directed assembly of nanocomponent arrays using DNA tiles. (a) 5 nm and 10 nm gold nanoparticles monofunctionalized with DNA were incorporated into triangular DNA tiles and assembled into a 2D array.48 (b) Cross-shaped DNA tiles assembled as finite, 16-tile grids.67 Individual tiles were modified to bind streptavidin to spell the letters D, N, and A. (c) Algorithmic assembly of a Sierpinski triangle pattern of “double-crossover” (DX) tiles nucleated from a DNA origami.70 Hairpin DNA loops on some tiles are used to visualize the pattern. Scale bar: 100 nm. (d) DNA tubules were aligned and arrayed on a patterned PDMS stamp by drying front combing and then used to bind streptavidin-functionalized quantum dots.73 The tubules were subsequently transferred onto a glass substrate by contact printing. Scale bars: 20 μm. |
DNA tiles are not limited to 2D arrangements but can also form elongated ribbons or finite objects. Ribbon or tube-like structures are obvious candidates for synthesizing nanowires through direct metallization of the DNA strands60,61 or assembling long chains of nanoscale components.62,63 Recently, DNA tubes were designed for both internal loading and selective release of encapsulated nanoparticles.64 The ability to control the width of DNA ribbons can also enable new uses,65 and functionalized DNA ribbons were recently employed to topologically control enzymatic cascades.66 Within a finite 2D scaffold composed of a discrete number of DNA tiles, each tile may be unique, and modification of individual tiles can lead to complex arrangements of organic and inorganic moieties, including spelling “D,” “N,” and “A” from streptavidin proteins (Fig. 2b)67 and assembling clusters of gold nanoparticles with well-defined geometries into modular and switchable arrangements.68 Individual tiles can also be designed such that they assemble in an algorithmic manner depending on tiles that have previously assembled, as was demonstrated by the seeded growth of a Sierpinski triangle pattern (Fig. 2c).69,70 Pattern information can be imparted by design of the nucleating seed as well.71 These capabilities extend the realm of possibility beyond simple rectilinear or hexagonal arrays to more complex arrangements.
The examples given so far demonstrate the capability and ease with which DNA tiles can arrange matter in an orderly fashion with better than 20 nm resolution over distances of micrometres. Despite these achievements, obtaining registry across tens of microns or more from DNA tiles remains a challenge. While it is possible to adsorb clusters of DNA tiles to patterned surfaces depending on the surface chemistry and ionic strength of the buffer, the DNA subunits are typically too small to be positioned and aligned individually.72 The extended 2D structures assembled from such subunits are often unbounded and are thus difficult to reliably pattern because there is no consistency to their shape. In contrast to the 2D structures, 1D structures are easier to pattern since external forces such as electric fields or drying fronts can be used for alignment. DNA tubules decorated with quantum dots were recently patterned into aligned arrays by drying front combing over a topologically patterned substrate to create a macroscale array of nanostructured assemblies (Fig. 2d).73
Similar to DNA tiles, DNA origami can also be modified to bind a wide range of materials, but their greater structural stability and information density enable their use for a number of new applications. Yan and coworkers used DNA origami as multiplexed sensors to detect the spatially resolved binding of individual RNA targets76 and to study distance-dependent biochemical interactions, particularly the binding of multivalent proteins.77 Origami can also be used to bind DNA-coated gold nanoparticles at specified locations, and a self-similar chain of six gold nanoparticles with potential applications as a plasmonic lens was assembled in this manner (Fig. 3a).78 Origami modified with rows of functional groups have also been used to assemble crossed pairs of CNTs for potential use as field effect transistors (Fig. 3b).79 This is impressive as the rational self-assembly of long nanowires is often difficult due to limitations such as much slower diffusion and reduced suspension stability related to the shear size of the 1D objects themselves. Even more complex applications of origami have been shown very recently. DNA origami have been designed to guide DNA walkers on predetermined paths80 or to be embedded with DNA-based nanomechanical switches that can bind different DNA objects depending on the state of each device.81 By combining both the walker and the switches, a proximity-based nanomechanical assembly line was demonstrated in which nanoparticles were assembled on the walker as it moved.82 While each of these studies used biomolecular recognition as the binding motif, the variety of chemical bonds that can be displayed on a single origami, each selective and accessible with single-molecule resolution, was also shown to be quite impressive.83
Fig. 3 Examples of using DNA origami as templates for directed assembly of nanocomponents. (a) A self-similar chain of different sized gold nanoparticles with potential use as a plasmonic lens assembled on a triangular origami.78 (b) An assembled CNT cross-junction with potential use as a field-effect transistor.79 Scale bar, 50 nm. (c) Integration of top-down lithography and DNA assembly to create a large-area array of 5 nm gold nanoparticles.88 Triangular origami were decorated with nanoparticles and adsorbed to electron-beam patterned substrates with controlled placement and orientation. Scale bar: 500 nm. |
For origami to be used as templates to build devices, it is critical to deposit the DNA origami at prescribed locations with controlled orientation and at high yields. In one study, site-specific placement of rectangular origami was achieved by binding them to an array of similarly sized spots of gold functionalized with a carboxylic acid-terminated self-assembled monolayer (SAM).84 Divalent magnesium cations coordinate the negative charges of the SAM and those of the DNA, allowing non-covalent but selective adsorption of the DNA to the surface. With free 12-mer thymine strands extended from some of the staples, the origami also captured adenine-coated 10 nm gold nanoparticles from solution. Dielectrophoretic forces can also be used to trap origami on a surface between nanoelectrodes, and modifying the DNA structure with thiol groups allows for limited orientation determination via binding to the gold electrodes.85 As a means to get both positional and orientational control of origami placement, Kershner and coworkers recently showed that it was possible to selectively adsorb triangular DNA origami to etched features in two types of technologically relevant resists: diamond-like carbon (DLC) and a trimethyl silane (TMS) monolayer on silicon with native oxide.86 Electron-beam lithography was used to define 90 to 130 nm sized triangles with sharp corners which allowed for very good control over both placement and orientation of individual DNA origami. Adsorption of origami on DLC was mediated by a chemical difference between the etched and pristine surfaces of the resist, with the etched surface being hydrophilic and containing more oxygenated groups. In the case of the TMS monolayer, the hydrophobic groups were etched away within the features to expose clean native oxide, and adsorption was mediated by hydrophobic repulsion and electrostatic attraction to the oxide under high concentrations of divalent cations. For both DLC and TMS, quantitative adsorption of origami was observed at Mg2+ concentrations around 100 mM but almost no adsorption at concentrations an order of magnitude increased or decreased. This behavior is similar to what was observed for dsDNA on mica,87 and it is attributed to insufficient charge inversion of the negatively charged silanol surface at 10 mM Mg2+ and binding of excess Mg2+ to DNA (charge inversion or overcharging of the DNA) at 100 mM. Adjusting the ionic strength of the buffer in this manner may thus be used to tune the attractive force between the substrate and DNA, triggering adsorption or desorption.
Expanding on the work with TMS/oxide surfaces, Hung and coworkers recently described a complete process for directing the assembly of dry, large-scale, ordered arrays of gold nanoparticles on the patterned DNA origami, thereby demonstrating an unprecedented integration of top-down lithography with bottom-up self-assembly of sub-20 nm objects.88 DNA origami triangles were modified to bind ssDNA-coated 5 nm gold nanoparticles from solution, and the nanoparticle-decorated origami were adsorbed with controlled orientation and placement to e-beam patterned TMS/oxide substrates (Fig. 3c). In addition, an ethanol rinsing procedure was developed to remove excess buffer, salts, gold, and origami to yield a clean, dry array of DNA origami and nanoparticles. Optimization of factors such as gold concentration, origami concentration, and nanocrystal binding conditions was necessary to achieve high yields and clean arrays. Previous work had shown possible solutions to parts of the problem, but all of these disparate procedures were not guaranteed to be compatible with each other when put together. Importantly, the nanoparticles showed registry not only on each individual origami, but also to nanoparticles on the other origami and to the e-beam pattern as a whole.
The benefits of merging top-down lithography with biological self-assembled structures are obvious, but major hurdles remain. At the top-down end, each of the various lithographic techniques available have their own strengths and weaknesses. While contact-based printing approaches allow for facile patterning of biomolecules over large areas, they must be demonstrated to be robust (minimal degradation of the master pattern) over not 10 but 1,000 or 10,000 cycles. Scanning probe-based methods can offer superior resolution but need to become more like a parallel process, perhaps by using multiple probe arrays. Giving consideration to the specific problem at hand, integration of top-down and bottom-up processes, the most common role of the lithographic pattern is to provide localized, regular confinement, whether by affinity binding, topography, or applied forces. Thus, a more salient question may be how well can DNA be confined on a surface? The most interesting answers may well come from unique lithographic processes that combine multiple forms of confinement such as the surface tension forces and topographical patterns used to generate arrays of aligned λ-DNA.36
From the bottom-up, larger DNA structures may be able to interface more easily with lithographic patterns, but how large can one make a DNA origami or tile structure while maintaining decent yields and a unique sequence throughout? In general, all forms of self-assembly, from the assembly of the DNA scaffold to the binding of nanoscale components and the deposition of DNA scaffolds to patterned surfaces, will benefit from a better understanding of the underlying physical phenomena at work. For instance, the interplay between the length or sequence of a DNA linker attached to a gold nanocrystal, nanocrystal diffusion, and nanocrystal binding via DNA hybridization is not clear. Most likely, defects will need to be accepted as a given for any assembly-based process and compensated for by unique device designs or other means.
As work continues at the interface between the top-down and bottom-up regimes, specific problems regarding integration are coming into focus as well. One open question is how high is high enough for the resolution of the lithographic pattern. For example, positioning of individual origami only requires 100 nm features, but controlling the orientation requires higher resolutions to be able to register specific aspects of the origami shape such as sharp corners. Unique DNA origami designs or assembly methods may need to be developed to address this issue. Ensuring that each processing step is compatible with the others is another requirement that is often overlooked. Stability of the DNA structure, of the nanocomponent suspension, and of the bonds that hold everything together are typically the properties most sensitive to processing conditions such as ionic strength of the buffer solution. Many new challenges are also bound to arise as the field of DNA-based directed assembly progresses, but while the gap between top-down and bottom-up processes remains difficult to bridge, it is certainly getting smaller.
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