Ruba
Khnouf
a,
David J.
Beebe
*b and
Z. Hugh
Fan
*ac
aDepartment of Biomedical Engineering, University of Florida, P.O. Box 116131, Gainesville, FL 32611, USA
bDepartment of Biomedical Engineering, University of Wisconsin-Madison, Madison, WI 53706, USA
cDepartment of Mechanical and Aerospace Engineering, Interdisciplinary Microsystems Group, University of Florida, P.O. Box 116250, Gainesville, FL 32611, USA. E-mail: hfan@ufl.edu; Fax: +1-352-392-7303
First published on 22nd October 2008
We report in vitro (cell-free) protein expression in a microfluidic device using passive pumping. The polystyrene device contains 192 microchannels, each of which is connected to two wells positioned in a 384-well microplate format. A larger droplet of an expression solution was placed at one well of each channel while a smaller droplet of a nutrient solution was at the other well. Protein expression took place in the larger droplet and we found the expression yield in the expression solution is enhanced due to the replenishment of the nutrient solution supplied by passive pumping via the channel. The pumping pressure was generated from the difference in the surface tension between two different sized droplets at the two wells. We demonstrated expression of luciferase in the device and the expression yield was measured using luminescence assay. Different experimental conditions were investigated to achieve maximum protein yield with the least amount of reagents. Protein expression yields were found to be dependent on the amount of the nutrient solution pumped, independent of the amount of the expression solution within the experimental conditions studied. A higher feeding frequency or delivery rate of the nutrient solution resulted in higher protein expression yield. The work demonstrated the feasibility of using the microchannel array for protein expression with the following advantages: (1) simultaneous production of the same protein with different conditions to optimize the expression process; (2) simultaneous production of different proteins for high-throughput protein expression with high yield; (3) low reagent cost due to the fact that it consumes 125–800 times less than the amount used in a protein expression instrument commercially available.
The cell-free protein expression method is appealing for high throughput protein production, because it has an ability to generate milligram quantities of proteins in hours and produce proteins that cannot be expressed in vivo due to their toxic effect on the physiology of the cell.2Proteins expressed in vitro have been shown to have the same structures and characteristics as those produced in vivo, making cell-free protein expression a viable technique.1 In addition, cell-free protein expression simplifies protein purification and allows expression of multiple functional proteins in parallel.
Different configurations have been investigated to maximize the amount of proteins produced in cell-free protein expression systems.2–10 One is the batch process, in which the protein synthesis machinery and other reagents are mixed together in one container. The second one is the continuous flow configuration, in which nutrients (e.g., amino acids and adenosine triphosphate (ATP)) are continuously pumped to the expression container while byproducts (e.g.hydrolysis products of triphosphates) are removed with the pumped fluids.3 This approach leads to higher protein expression yield than the batch process because protein synthesis will not terminate earlier due to fast depletion of energy sources (ATP) and the removal of the byproducts eliminates possible inhibition of the biochemical reactions. Continuous supply of the nutrients for high-yield protein expression is similar to supplying nutrients to biological cells for their long-term viability. An alternative to the continuous flow configuration is continuous-exchange cell-free (CECF) protein expression, in which the addition of nutrients and the removal of byproducts are achieved by exchanging the solutions in two chambers separated by a dialysis membrane.5
Protein expression using the CECF configuration has also been implemented in microfluidic devices and miniaturized chambers.11–13 A dialysis membrane was used to separate reaction and nutrient chambers fabricated in poly(methyl methacrylate)11,12 or polydimethylsiloxane.13 A bilayer to separate transcription and translation reagents has also been studied in a microplate.14 Microreactors have also been fabricated in a silicon wafer to carry out cell-free protein expression.15,16Water-in-oil emulsion is another approach to achieve compartmentalization of two solutions for in vitroprotein synthesis.17,18
In this work, we implemented cell-free protein expression in a microchannel array that has characteristics of continuous flow and CECF configurations. The ports of the device are in a format of a 384-well microplate with 192 microfluidic channels connecting pairs of ports. When a larger droplet of the protein expression solution is placed at the outlet of a channel and a smaller droplet of the nutrient solution at the inlet, passive pumping occurs driving the fluid from the inlet through the channel to the outlet because of the difference in the size of these two droplets and their surface tensions.19–21 This pumping mechanism allows for continuous supply of nutrients from the inlet to the outlet where protein expression takes place.22 The byproducts are also diluted, reducing possible inhibitory effects. The array format allows simultaneous production of the same protein with different conditions, facilitating screening for the optimum expression conditions. It also enables simultaneous production of different proteins for high-throughput protein production, matching high-throughput gene discovery. We utilized the device for the expression of luciferase and studied the effects of different experimental conditions on the protein expression yield. The work demonstrated the feasibility of using the microchannel array for high-throughput protein expression with high expression yield. More than 2 orders of magnitude of savings in the reagent cost can be achieved since the microchannel array consumes 125–800 times less than the amount used in a protein expression instrument commercially available.
To implement protein expression in the passive pumping device (Fig. 1), a channel was first rinsed once with purified water. Protein expression solution (4–8 µL) was then pipetted into the outlet of the channel; the solution flowed through the channel towards the inlet due to pipetting and the capillary force. The inlet was then filled with an appropriate amount of the nutrient solution using a pipette. Note that the amount of the nutrient solution at the inlet was always less than the amount of the expression solution at the outlet so that passive pumping took place.
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Fig. 1 (a) Picture of the devices used in this work. The device consisted of 192 channels and 384 wells. Each pair of two adjacent wells was connected by one channel. (b) For each channel, a larger droplet was placed in the outlet, followed by a smaller droplet in the inlet. The difference in the surface tension between two different sized droplets generated a pumping pressure, producing a flow in the channel from the inlet to the outlet. (c) Protein expression in the droplet at the outlet consisted of DNA transcription and protein translation. |
In addition to using a pipette, we also employed a syringe pump for experiments that required a continuous supply of the nutrient solution. A syringe pump (UltraMicropump II) from World Precision Instruments Inc. (Sarasota, Fl) was connected to the solution droplet at the inlet via a syringe needle. Note that the syringe pump is for continuous delivery of the nutrients, not for pumping it through the channel. The delivery speed (33–1000) nL/s was set to maintain the droplet size at the inlet smaller than that at the outlet.
At the end of every experiment, the droplet of the expression solution at the outlet (as well as most solution in the channel) was collected using a pipette. There was no droplet of the nutrient solution at the inlet at the end of every experiment since the inlet droplet disappeared within a couple of seconds (due to passive pumping to the outlet). The amount collected depended on the amount of the initial expression solution, the amount of nutrient solution pumped, and the duration of the experiment. A fixed amount (5 µL) of the collected sample was used to assay the concentration of luciferase expressed in each experiment.
The assay was performed using a Mithras microplate reader (Berthold Technologies, Germany). Each of the collected samples (5 µL) was added to a well in a standard 384-well microplate. The plate was then placed in the reader, which was programmed to inject 35 µL of luciferase assay reagent, followed by a 2 s shake. The luminescence signal of the following 10 s was measured and reported by the reader, and it is correlated to the amount of luciferase.
As indicated in Fig. 1b, one well of each channel is designated as an inlet while the other well is an outlet. A larger droplet is first placed in the outlet, followed by a smaller droplet in the inlet. As explained previously,19 the difference in the size of the two droplets at two wells generated a pumping pressure because of the surface tension in their curved surfaces. As a result, a flow was produced in the channel from the inlet to the outlet, as illustrated in Fig. 1b. Note that the flow was continuous; it stopped when the inlet droplet shrank to a slightly curved shape that was at equilibrium with the outlet droplet.19
When the protein expression solution was placed in the outlet, protein synthesis took place as shown in Fig. 1c. Protein expression consisted of two steps: a DNA template consisting of a coding sequence is transcribed into a messenger RNA; and the RNA is then translated into the corresponding protein. The transcription and translation steps were coupled together and occurred in the same reaction mixture. When the nutrient solution was added into the inlet either intermittently or continuously, nutrients were supplied through the channel to the outlet. Continuous supply of the nutrients enabled the protein expression to continue for a long period of time, in an analogy to supplying nutrients to biological cells for their long-term viability.
Fig. 2 shows the luciferase expression yield in the passive pumping device. The yield is indicated by the luminescence signal in relative light units (RLU) per second from the microplate reader when 5 µL of the collected droplet at the outlet was assayed using luciferase assay reagent as described in the Experimental section. The error bars were obtained from four repeat experiments in different channels in the same device, indicating the channel-to-channel variation as well as the inherent protein expression variation. In these experiments, 6 µL of the protein expression solution was initially pipetted into the outlet, followed by filling 4 µL of the nutrient solution. After passive pumping of the nutrient solution from the inlet to the outlet and 10 min of reactions, another 4 µL of the nutrient solution was added into the inlet using a pipette; this step was repeated every 10 min. A total of 12 µL of the nutrient solution was added into the inlet while the whole experiment lasted for 30 min. Note that the droplet size of the nutrient solution at the inlet was always smaller than the droplet size of the expression solution at the outlet so that the passive pumping took place. Both droplets were exposed to air, so that evaporation occurred at the same time. However, evaporation was contained to a large degree since the device was covered with a lid that came with the device.
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Fig. 2 Comparison in luciferase expression yield between a microcentrifuge tube and the passive pumping device. The yield is represented by the luminescence signal of the luciferase assay while the error bars indicate the standard deviation of signals from four repeat experiments in different channels. |
For comparison, we did the same experiments in a microcentrifuge tube. The same amount (6 µL) of the protein expression solution was used; and the reaction was allowed to last for the same period of time (30 min). And 5 µL of the expression products was assayed in the same way. As shown in Fig. 2, the expression yield in the microcentrifuge tube was 4.9 times lower than in the device. The results suggest that the additional nutrients supplied by passive pumping in the device prolonged the biochemical reactions and resulted in higher protein expression yield. Note that simply mixing 6 µL of the expression solution with 12 µL of the nutrient solution in a tube led to a 4.1 times increase in expression yield (compared to the same amount of the expression solution in a tube without the nutrient solution). Incorporation of a dialysis membrane in a well-in-well device described previously11 could result in a 121 time increase in expression yield, though a much larger amount of nutrient solution (200 µL) and a larger amount of expression mix (10 µL) were used in that case.
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Fig. 3 Effects of the amount of the nutrient solution on protein expression yield. The nutrient solution was added using a pipette. The x axis indicates the amount of the nutrient solution added every 10 min. The total reaction time was one hour. The line is the best fit of the exponential regression. |
It is worth noting that the amount of the nutrient solution could not be significantly larger than 4 µL without causing the droplet at the outlet to deform, disrupting the passive pumping mechanism. In addition, too large amount of the nutrient solution could lead to a larger droplet at the inlet than at the outlet, causing the fluids to move in the opposite direction, i.e. from the outlet to the inlet through the same passive pumping mechanism.
To address the concern of adding too much solution at once and to maximize the effect of the nutrient solution amount, we examined using a syringe pump to add the nutrient solution continuously. A syringe pump was connected to the inlet droplet via a needle. Note that the syringe pump is not used for pumping fluids in the channel, rather for delivering reagents into the inlet droplet. In other words, the needle was placed in contact with the inlet droplet in open air. A delivery speed of 1000 nL/s was chosen to maintain the passive pumping between two droplets. The delivery duration determined the amount of the nutrient solution added. Protein expression reactions were allowed for 30 min after the initiation of delivery, and the samples were collected and measured as described above. Fig. 4a shows the protein expression yield as a function of the amount of nutrient solution. A trend similar to our previous account (Fig. 3) was initially observed that the protein expression yield increased with the amount of nutrient solution. However, the yield reached a plateau at 12 µL of nutrient solution and then fell off at 20 µL.
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Fig. 4 Effects of the amount of nutrient solution on protein expression yield. The nutrient solution was added using a syringe pump. The reaction time of each experiment was 30 min. Experiments were carried out in either the passive pumping devices (a) or in a microcentrifuge tube (b). |
To investigate if the trend observed is a result of the device, we studied the same experiments in microcentrifuge tubes. Different amounts of the nutrient solution were added to the same amount (6 µL) of the expression solution. The mixture was also allowed to react for 30 min and the luminescence was then measured. Fig. 4b shows a similar trend as in Fig. 4a, suggesting that the decrease in the protein expression yield when too much nutrient solution was used is a characteristic of the reactions, rather than the device.
The phenomenon can be explained by the increased dilution of the protein synthesis machinery when too much nutrient solution was added. Keeping the reactions for a long period of time while allowing the additional nutrient solution to diffuse slowly into the expression mixture will not significantly dilute the expression synthesis machinery at any moment, resulting in higher protein expression yield.3 However, too much nutrient solutions at once will dilute the expression synthesis machinery, likely slowing the reaction kinetics. This explains the difference between Fig. 3 (the nutrient solution supplied over time) and Fig. 4 (when the syringe pump was supplying the nutrient solution too fast).
Another plausible explanation is related to the different roles played by catalysts, for example, magnesium ions (Mg2+). It has been reported that the amount of Mg2+ required for transcription (DNA to mRNA) is higher than for translation (mRNA to proteins) in the wheat germ expression system.6 As a result, the Mg2+ concentration in the expression solution is higher than in the nutrient solution in the kits, reflecting the fact that transcription takes place prior to translation. Adding too much nutrient solution to the expression solution reduces the concentration of Mg2+, resulting in the reduction in the transcription yield and accordingly the overall expression yield. It is possible to solve the issue by adding an extra amount of Mg2+ to the nutrient, but it will likely have adverse effects on translation. These discussions signify the advantage of using the device to carry out protein expression because it allows the additional reactants to pump slowly into the reaction mixture, keeps the reactions for a longer period of time, and leads to higher protein expression yield.23
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Fig. 5 (a) Effects of the feeding frequency of the nutrient solution on protein production. A total volume of 24 µL of the nutrient solution was added by pipetting 1, 2, and 4 µL at a time interval of 2.5, 5, and 10 min, respectively, over a period of one hour. (b) Effects of the delivery rate of the nutrient solution on protein production when a syringe pump was used. A total volume of 12 µL of the nutrient solution was delivered into the inlets of different channels of the device using various delivery rates. |
The increase in the expression yield at a higher feeding frequency is likely a result of increased mixing when the nutrient solution is frequently supplied.22 At a higher feeding frequency, a smaller amount of nutrient solution was supplied in a shorter time interval, resulting in a smaller droplet at the inlet that caused an increase in the pumping pressure and the flow velocity according to Berthier and Beebe.22 A higher flow velocity enhanced the degree of mixing. More mixing is known to improve the reaction kinetics and increase cell-free protein expression yield.24
To confirm the effect of the feeding frequency, we also investigated using the syringe pump as the feeding approach. The delivery rates of the nutrient solution ranged from 33 nL/s to 1000 nL/s, and the delivery time varied to maintain that the total nutrient solution pumped was 12 µL. Protein expression reactions were allowed for 30 min after the initiation of delivery. Fig. 5b shows the protein expression yield as a function of the delivery rate. The result indicates that protein production yield increased initially with the delivery rate of the nutrient solution. Similarly, the observation can be explained by the increase in mixing at a higher delivery rate.
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Fig. 6 Effects of the amount of the expression solution on protein production. The same amount (12 µL) of the nutrient solution was added using a syringe pump with a delivery rate of 1000 nL/s while the amount of the expression solution varied as indicated. |
It should be useful to compare the amount of the reagents used in this device with those required in a commercial CECF machine called Rapid Translation Systems (RTS).26 In this work, we used 5–8 µL of the expression solution; this volume is 125–200 times less than 1 mL of an expression solution in RTS 500. Similarly, the volume of the nutrient solution is 12–24 µL, which is ∼400–800 times less than 10 mL of a feeding solution in RTS 500. The decrease in the volume of both expression solution and nutrient solution will significantly reduce reagent consumption when using cell-free protein expression for high-throughput assays.27 As a result, the device will be extremely useful in situations where a large number of proteins need to be screened and the amount of proteins produced in the device is sufficient for assays.
Comparison of the results in Fig. 6 with that in Fig. 3 indicates that the amount of nutrient solution has a greater effect on the protein production than the amount of expression solution. This finding is in agreement with incorporation of microfluidic channels for supplying nutrients, as well as in agreement with the reports using continuous flow or CECF configurations.3,5
Passive pumping in a microchannel is a method meeting the requirements of cell-free protein expression. The nutrient solution in a smaller droplet is passively pumped through a channel to the protein expression solution in a larger droplet, achieving continuous replenishment of nutrients. As a result, protein expression yield is enhanced by ∼5 times. Using luciferase expression as an example, we studied the effects of different experimental conditions on the protein expression yield. We found that the expression yields are dependent on the amount of nutrient solution supplied, and independent of the amount of expression solution within the experimental conditions studied. A higher feeding frequency or a higher delivery rate of the nutrient solution resulted in higher protein expression yield. These results will help achieve maximum protein yield. In addition, we showed more than 2 orders of magnitude of savings in the reagent consumption than a protein expression instrument commercially available.
The protein expression device is in a 384-well microplate format, which is compatible with commercially available reagent dispensers and microplate readers. As a result, the method and device are adaptable to high-throughput protein production. In addition, we demonstrated an acceptable repeatability among the experiments in different channels. Therefore, the device may provide a way to achieve protein expression in parallel, with high yield and low cost.
This journal is © The Royal Society of Chemistry 2009 |