Tao Yuana, Abdul Majidb and William D. Marshall*a
aDept. of Food Science and Agricultural Chemistry, Macdonald Campus of McGill, 21,111 Lakeshore Road, Ste-Anne-de-Bellevue, Québec, Canada H9X 3V9. E-mail: marshall@macdonald.mcgill.ca
bInstitute for Chemical Process and Environmental Technology, National Research Council of Canada, Montréal Road, Ottawa, ON, Canada K1A 0R9
First published on 14th November 2002
Pentachlorophenol, octachloronaphthalene and decachlorobiphenyl were smoothly converted to cyclohexanol, decalin and dicyclohexyl, respectively, by reaction, during 0.5–2 h, with excess hydrogen over alumina-supported palladium (5% w/w) in the presence/absence of supercritical carbon dioxide (50–90 °C). With these conditions, dechlorinations and dearomatization to their cyclic analogs were complete but no carbon–carbon bond scission was observed and only traces of partial deoxygenation/dimerization of the pentachlorophenol substrate (to form 1,1′-oxybiscyclohexane) was seen. The scCO2 medium functioned as an inert support for the reactions; differences in rates of reaction between chlorinated compounds and their aromatic hydrocarbon homologs were not observed. These results suggest that environmentally recalcitrant chlorinated aromatic compounds can be detoxified facilely by catalytic reduction with H2 under mild conditions.
Green ContextThe destruction of problematic pollutants such as polychlorinated aromatics is an urgent task, which falls at the fringes of green chemistry. When the destruction is replaced by a method which detoxifies and simultaneously converts the pollutant into useful molecules this represents a distinctly green process. Here, the catalytic reduction of some chloroarenes is demonstrated which leads to the efficient production of e.g. cyclohexanol, a useful industrial intermediate. The process proceeds smoothly in supercritical CO2 under relatively mild conditionsDJM |
Catalytic inactivation has been reported during hydrogenations over Pt0/Al2O3 in near-critical CO27 that might have resulted from the possible formation of one or more surface species including formates, carbonates and/or CO in the presence of CO2 + H2. A variety of fats and oils have been reduced successfully in near-critical CO2 over Ni,8 Pd or Pt.9 As well, as the reduction of double bonds of unsaturated ketones over Pd/Al2O3 has been reported.10 Several insightful reviews,11–13 have been published recently.
Hydrogen temperature programmed desorption (TPD) revealed the existence of three forms of surface hydrogen: (i) hydrogen bound to the surface nickel; (ii) hydrogen at the nickel/silica interface; (iii) spillover hydrogen on the silica support.16 The spillover hydrogen appeared to be hydrogenolytic in nature and was responsible for promoting hydrodechlorination while the hydrogen that was chemisorbed on, and remained associated with, the surface nickel metal participates in aromatic hydrogenation. Hydrodechlorination proceeded via an electrophilic mechanism, possibly involving spillover hydronium ions. The gas-phase hydrogenation/hydrogenolysis of alcoholic solutions of phenol was studied at 150–300 °C using a Y zeolite-supported Ni catalyst and a Ni/SiO2 catalyst.17 Phenol hydrogenation proceeded in a stepwise fashion giving cyclohexanone as a reactive intermediate while a combination of hydrogenolysis and hydrogenation yielded cyclohexane. Hydrogenolysis to benzene was favored by high Ni loadings and elevated temperatures. The gas-phase hydrogenation of PhOH at 150–300 °C has also been studied over Pd0/Mg0 (1% , w/w). Hydrogenation proceeded in a stepwise fashion with cyclohexanone as the partially hydrogenated product and cyclohexanol as the fully hydrogenated product.18 The catalyst provided 96% selectivity with respect to cyclohexanone at 150 °C, but the cyclohexanone yield decreases at higher temperatures as conversion declined and cyclohexanol was increasingly preferred. Conversion and selectivity were both stable with prolonged catalyst use (i.e., time on stream >55 h). The catalytic hydrodechlorination of chlorobenzene in ethanol over Ni0/C, Pd0/C and Ni0/Pd0 was studied at 50 °C, 1 atm H2. All three catalysts had mediated efficient dechlorination after 3 h.19
Dechlorinations in scCO2 of polychlorinated biphenyl (PCB) compounds or pentachlorophenol (PCP) have been performed in a flow-through reactor filled with zero-valent metal (Fe0 or Mg0) or bimetallic mixture (Ag0/Fe0, Pd0/Fe0 or Pd0/Mg0). Substrate (20–30 mg min−1) was dechlorinated very efficiently (but not quantitatively) within a 25 × 1 cm reactor column operated at ∼450 °C. The only appreciable products were biphenyl (or phenol) and chloride ion that remained on the ZV metal surface.20–22 Aqueous slurries of four surfactant formulations were evaluated for the mobilisation of PCB compounds from contaminated soil23 and coupled with on line dechlorination.24 The objectives of the current study were to evaluate mixtures of H2 with scCO2 for their ability to mediate the catalytic dechlorination of aromatic organochlorine compounds.
It was also anticipated that operation above the boiling point of hexane would assure a single supercritical phase for the solution. In initial experiments, the capacities of five alumina supported catalysts to accelerate the dechlorination of pentachlorophenol (PCP) in the presence of a large excess of hydrogen were evaluated (Table 1). With 0.5 h of reaction at 80 °C, the bare alumina support material mediated only partial dechlorination to tetrachlorophenol species (∼5 mol% conversion) that was only marginally more efficient than trials in the absence of either catalyst or hydrogen for which no reaction was observed. The zero-valent iron (Fe0) loaded support was not more efficient at mediating dechlorination than was the bare alumina. Product distributions for reactions in the presence of Ag0/Fe0 supported bimetallic mixture contained only totally dechlorinated product that had also been ring reduced to cyclohexanol (∼11 mol%) in addition to unreacted substrate (∼67 mol%). The Pt0 and the Ni0 supported catalysts did not produce more cyclohexanol (∼12 and 14 mol%, respectively) than the bimetallic catalyst but less substrate remained after reaction (∼47 and 37 mol%, respectively) and smaller quantities of tetrachlorophenols (∼7 and 18 mol%) and 1,1′-oxybiscyclohexane (∼3 and ∼5 mol%, respectively) were formed. The Pd0/Al2O3 formulation was appreciably more efficient again. Chlorinated materials were absent, cyclohexanol was the one appreciable product (∼71 mol%) and small quantities of cyclohexanone (∼2 mol%) and 1,1′-oxybiscyclohexane (∼2 mol% ) were also detected. Thus, for this catalyst, dechlorination and de-aromatization were complete and only ∼1 mol% of the substrate had lost an oxygen substituent.
Product | Ag0/Fe0/Al2O3 | Pd0/γ-Al2O3 | Fe0/Al2O3 | Pt0/γ-Al2O3 | Ni0/SiO2-Al2O3 | Al2O3 | No catalyst | no H2 |
---|---|---|---|---|---|---|---|---|
a N.D., none detected (<0.05 mol%). | ||||||||
Cyclohexanone | N.D.a | 2.0 ± 7.6 | N.D. | 2.5 ± 60.7 | 1.0 ± 20.8 | N.D. | N.D. | N.D. |
Cyclohexanol | 11.4 ± 1.6 | 71.1 ± 2.6 | N.D. | 12.2 ± 15.8 | 14.5 ± 4.3 | N.D. | N.D. | N.D. |
1,1′-Oxybiscyclohexane | N.D. | 2.0 ± 1.5 | N.D. | 3.4 ± 0.6 | 4.8 ± 13.2 | N.D. | N.D. | N.D. |
Tetrachlorophenols | N.D. | N.D. | 3.8 ± 5.9 | 6.6 ± 17.6 | 17.5 ± 11.4 | 4.9 ± 21.3 | N.D. | N.D. |
PCP | 66.9 ± 5.2 | N.D. | 76.4 ± 2.4 | 46.9 ± 11.7 | 37.4 ± 0.9 | 71.7 ± 8.8 | 75.5 ± 2.2 | 76.2 ± 16.3 |
Mass balance | 0.773 ± 0.043 | 0.751 ± 0.027 | 0.802 ± 0.024 | 0.716 ± 0.052 | 0.752 ± 0.036 | 0.766 ± 0.094 | 0.755 ± 0.022 | 0.762 ± 0.163 |
In subsequent studies (Table 2(a)), the pressure was maintained at 22 MPa while the temperature of the reaction of PCP with H2 over Pd0/Al2O3 was varied between 50 and 90 °C without any appreciable change in the product distribution after 2 h of reaction. Both the cyclohexanone and the 1,1′-oxybiscyclohexane were present in the product mixture only at trace quantities so that quantitation was somewhat less repeatable for these products. The reaction mixture was also over-pressured with CO2 (to 0.69–30.34 MPa) while the temperature was maintained at 60 °C (Table 2(b)). Again, there was no perceptible effect on the product distribution. With these conditions, the scCO2 functioned as an inert medium for the reaction and apparently did not influence the course of the reaction. Table 3(a) summarizes efforts to detect time–pressure interactions. The product distributions remained unchanged by increasing the total pressure from 8.3 to 13.8 MPa and the duration of reaction from 1 to 2 h. In subsequent trials in H2 alone (Table 3(b)), the quantity of PCP was increased 10-fold [3.75 μmol PCP or aqueous phenolate (NaOC6Cl5)] while the solvent was maintained at 0.2 ml. Hydrodechlorination and ring reduction were complete for PCP, however, the quantity of 1,1′-oxybiscyclohexane was elevated (∼20 mol%) relative to the mean of Table 3(a) (6.6 mol%). By contrast, the reaction was incomplete for the phenolate (∼33 mol% as cyclohexone/cyclohexanol) but the remainder (∼40 mol%) was unreacted substrate. Apparently, conversion to phenolate influenced the rate of reaction but the course of the reaction was essentially unchanged. It had been anticipated that introducing anionic character to the substrate might have accelerated electrophilic hydrodechlorination but it is also probable that the H2 was only sparingly soluble in this medium so that the rates of substrate reduction were compromised.
(a) | Temperature/°C | ||||||
---|---|---|---|---|---|---|---|
Product | 50 | 60 | 70 | 80 | 90 | ||
Cyclohexanone | 1.0 ± 8.4 | 2.9 ± 7.0 | 3.6 ± 29.3 | 3.7 ± 10.1 | 7.8 ± 10.1 | ||
Cyclohexanol | 66.8 ± 0.4 | 70.1 ± 3.3 | 66.8 ± 6.1 | 78.4 ± 0.8 | 75.1 ± 0.2 | ||
1,1′-Oxybiscyclohexane | 5.9 ± 6.7 | 4.7 ± 1.4 | 6.4 ± 9.4 | 7.0 ± 0.6 | 6.8 ± 1.2 | ||
Mass balance | 0.736 ± 0.044 | 0.777 ± 0.033 | 0.768 ± 0.048 | 0.891 ± 0.004 | 0.898 ± 0.009 | ||
(b) | Pressure/MPa | ||||||
Product | 0.69 | 8.27 | 13.79 | 18.62 | 22.06 | 26.20 | 30.34 |
Cyclohexanone | 24.4 ± 0.5 | 7.0 ± 69.8 | 5.9 ± 52.9 | 1.5 ± 0.4 | 0.8 ± 4.3 | 7.4 ± 3.6 | 4.4 ± 81.6 |
Cyclohexanol | 64.7 ± 0.2 | 59.5 ± 5.7 | 59.4 ± 2.3 | 62.9 ± 3.6 | 71.0 ± 8.0 | 58.4 ± 1.1 | 55.7 ± 10.1 |
1,1′-Oxybiscyclohexane | 6.5 ± 0.1 | 7.2 ± 5.9 | 6.4 ± 4.5 | 6.3 ± 0.1 | 7.2 ± 1.0 | 5.3 ± 0.4 | 5.3 ± 6.0 |
Mass balance | 0.966 ± 0.002 | 0.732 ± 0.081 | 0.717 ± 0.035 | 0.708 ± 0.034 | 0.790 ± 0.053 | 0.711 ± 0.021 | 0.654 ± 0.046 |
(a) | Reaction time/h (scCO2 pressure/MPa) | |||
---|---|---|---|---|
Product | 1 (8.3) | 1 (13.8) | 2 (8.3) | 2 (13.8) |
a N.D. = none detected (<0.05 mol%). | ||||
Cyclohexanone | 9.9 ± 1.7 | 8.6 ± 3.7 | 7.0 ± 69.8 | 5.9 ± 52.9 |
Cyclohexanol | 53.2 ± 0.05 | 54.1 ± 4.8 | 59.1 ± 5.7 | 59.4 ± 2.3 |
1,1′-Oxybiscyclohexane | 6.3 ± 1.7 | 6.3 ± 3.3 | 7.2 ± 5.9 | 6.4 ± 4.5 |
Tetrachlorophenols | N.D.a | N.D. | N.D. | N.D. |
PCP | N.D. | N.D. | N.D. | N.D. |
Mass balance | 0.694 ± 0.050 | 0.690 ± 0.039 | 0.732 ± 0.081 | 0.717 ± 0.035 |
(b) | PCP (3.75 μmol) in 0.2 ml hexane | Na-PCP (3.75 μmol) in 0.2 ml water | ||
Cyclohexanone | 2.7 ± 12.4 | 23.1 ± 2.6 | ||
Cyclohexanol | 67.8 ± 1.9 | 9.6 ± 0.8 | ||
1,1′-Oxybiscyclohexane | 20.1 ± 1.9 | N.D. | ||
Tetrachlorophenols | N.D. | N.D. | ||
PCP | N.D. | 39.6 ± 12.1 | ||
Mass balance | 0.906 ± 0.015 | 0.723 ± 0.074 |
The variations among replicate trials, performed under the same operating conditions, was superior to the variations among trials at different operating conditions. A possible explanation for the variations in recoveries resides in the differences in the total pressure at which the various trials were performed. In general, the recoveries of products were greater for release from relatively lower pressure (0.69 MPa) than from higher operating pressures (8.27–30.34 MPa). The products were considered to be somewhat volatile so that trapping of products from the CO2 was more efficient when released from lower operating pressures than release from higher operating pressures. A more efficient trapping procedure might have solved this problem.
Other highly chlorinated aromatic compounds were also subjected to reaction under similar conditions. Octachloronaphthalene (∼70% chlorine by weight) was reacted with H2 (0.69 MPa) in the presence/absence of 25 mg Pd/Al2O3 for 0.5 or 2 h. Only decalin (C10H18) was observed in the crude product mixture (Table 4). Interestingly, the ratio of trans- to cis-product that was approximately 3∶1 after 0.5 h had been decreased to 2.3∶1 after 2 h of reaction and might have become nearly equal after extended equilibration. In companion trials, reaction to decalin, in the presence of sufficient hexane (5 ml) to cover the catalyst surface completely, was also virtually complete at 80 or at 60 °C but at 50 °C, tetralin was the major product (∼75 mol%). The other products were decalin (ratio trans to cis, 3.2∶1) and traces of substrate. A possible explanation is a two-phase system (at 50 °C but perhaps not at 60 °C) that hindered H2 access to the catalyst surface. A doubling of reaction rate for a 10 degree increase in reaction temperature would seem to be insufficient to account for the observed differences between 50 and 60 °C. Naphthalene also served as substrate for reaction during 0.5 h. In this case, the ratio of trans- to cis-decalin was different again (∼0.8∶1). There was no tendency for dehydrogenation with these reaction conditions. Neither trans- nor cis-decalin, when pressurised to 690 kPa with nitrogen in the presence of Pd0/Al2O3 and reacted at 70 °C for 0.5–1 h, provided evidence for dehydrogenation to tetralin or naphthalene or for configurational isomerization.
C10Cl8 | C10H8 | ||||
---|---|---|---|---|---|
Products | 2 h, no cat. | 0.5 h | 2 h | 2 h, no cat. | 0.5 h |
a N.D. = none detected (<0.05 mol%). | |||||
C10Cl8 | 95.2 ± 5.1 | N.D.a | N.D. | ||
C10H8 | N.D. | N.D. | N.D. | 93.1 ± 5.5 | N.D. |
cis-C10H18 | N.D. | 23.3 ± 4.8 | 29.8 ± 6,6 | N.D. | 54.6 ± 6.4 |
trans-C10H18 | N.D. | 71.7 ± 3.5 | 67.7 ± 3.4 | N.D. | 44.5 ± 3.4 |
Mass balance | 0.952 ± 0.051 | 0.950 ± 0.020 | 0.975 ± 0.042 | 0.931 ± 0.055 | 0.991 ± 0.051 |
In a final series of trials, decachlorobiphenyl (∼71% Cl by weight) served as substrate (Table 5). Post 0.5 h reaction at 70 °C/0.69 MPa, only dicyclohexyl was observed in the crude product mixture. The reaction was complete; chlorine was removed from the substrate and the product had been de-aromatized but no carbon–carbon bond scission had occurred.
In summary, highly chlorinated aromatic compounds were dechlorinated quantitatively when exposed to alumina supported palladium in hydrogen atmospheres under mild conditions. With these conditions, perchlorinated phenol, naphthalene or biphenyl substrates as well as their hydrocarbon homologs were also smoothly dearomatized to their cyclic analogs but no carbon–carbon bond rupture was observed and in the case of PCP only small quantities of partial deoxygenation was observed. These observations, under mild reaction conditions, suggest that they might be applied to other aromatic compounmds including environmentally recalcitrant polyaromatic hydrocarbons (PAHs).
This journal is © The Royal Society of Chemistry 2003 |