Pan Zhanga,
Rui Lia,
Jian Huanga,
Boyu Liua,
Mingjiong Zhou*a,
Bizheng Wen*b,
Yonggao Xiac and
Shigeto Okadad
aSchool of Materials Science and Chemical Engineering, Ningbo University, Fenghua Road 818, Ningbo 315211, Zhejiang Province, People's Republic of China. E-mail: zhoumingjiong@nbu.edu.cn
bNingbo Procutivity Promotion Center, Yangfan Road 999, Hi-tech Zone, Ningbo 315100, Zhejiang Province, People's Republic of China. E-mail: 121001627@qq.com
cNingbo Institute of Industrial Technology, Chinese Academy of Science, Ningbo 315201, Zhejiang Province, People's Republic of China
dInstitute for Materials Chemistry and Engineering, Kyushu University, 6-1 kasuga-koen, kasuga 816-8580, Japan
First published on 23rd March 2021
Gel polymer electrolytes (GPEs) have attracted ever-increasing attention in Li-ion batteries, due to their great thermal stability and excellent electrochemical performance. Here, a flexible poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP)-based GPE doped with an appropriate proportion of the PEO and SiO2 is developed through a universal immersion precipitation method. This porous PVDF-HFP-PEO-SiO2 GPE with high ionic conductivity and lithium-ion transference number (tLi+) can enhance the electrochemical performance of LiFePO4 cells, leading to superior rate capability and excellent cycling stability. Moreover, the PVDF-HFP-PEO-SiO2 GPE effectively inhibits the lithium dendrite growth, thereby improving the safety of Li-ion batteries. In view of the simplicity in using the gel polymer electrolyte, it is believed that this novel GPE can be used as a potential candidate for high-performance Li-ion batteries.
Gel polymer electrolytes (GPEs) have an intermediate state between solid and liquid, formed by immersing the polymer membrane in the liquid electrolyte, which can simultaneously provide the high ionic conductivity of liquid electrolytes at room temperature and the excellent safety of solid-state electrolytes.9,10 GPEs are mainly composed of three parts: polymer matrix, lithium salt and low-molecular organic solvent (plasticizer). The polymer matrix is the core of the GPEs structure, and plays a role in adsorbing plasticizers.11,12 The ideal GPEs must exhibit high room temperature ion conductivity, lithium-ion transference number, electrochemical stability window and mechanical strength, etc.13–16 Recently, the polymers have been widely studied, such as poly(ethylene oxide) (PEO),17 poly(methyl methacrylate) (PMMA),18–20 poly(vinyl chloride) (PVC),21 poly(acrylonitrile) (PAN),22–24 poly(vinylidene fluoride) (PVDF),25 and poly(vinylidene fluoride-co-hexafluorpropylene) (PVDF-HFP).1,26,27 Among them, the high electron-absorption C–F bonds of PVDF-HFP polymer has attracted great interest from scientific researchers, due to its excellent thermal endurance, superior dielectric constant, good mechanical performance, and high electrochemical stability.27 The copolymer PVDF-HFP obtained by introducing amorphous HFP into PVDF can disrupt the symmetric and regular chain structure of pure PVDF to reduce its crystallinity, thereby enhancing the adsorption of the polymer membrane to the liquid electrolyte and improving the conductivity of GPEs.
The addition of ceramic nanoparticles such as SiO2,28,29 TiO2,30 Al2O3,31 and ZrO2 (ref. 32) can further improve the performance of GPEs. The inorganic filler in the polymer matrix can increase the proportion of the amorphous region of the polymer chain, reduce the crystallinity of the polymer membrane, as well as increase the Li+ conductivity. Because of the high heat resistance of inorganic fillers, they are beneficial to improve the thermal stability of GPE. In addition, inorganic nanoparticles can also enhance the mechanical strength and interface stability of GPEs.
In this work, a PVDF-HFP-based porous GPE with a proper proportion of the PEO and SiO2 was prepared by immersion precipitation method. Since the oxygen-containing functional groups of PEO segment have excess electrons, lithium ions become easy to coordinate with the ether oxygen functional groups.17 The hydrophilicity of PEO can increase the exchange rate of solvent and non-solvent, thereby promoting the formation of finger-like pore structure.33–35 Herein, with the addition of the PEO and SiO2, the PVDF-HFP-PEO-SiO2 GPE showed low crystallinity, excellent thermal stability, wide electrochemical window, high lithium-ion transference number and ionic conductivity. The 3D porous structure of PVDF-HFP-PEO-SiO2 GPE provided higher porosity and liquid electrolyte uptake than pure PVDF-HFP GPE. Moreover, the obtained CPE exhibited a wide electrochemical window up to 4.7 V, enhanced ionic conductivity of 1.12 × 10−3 S cm−1, and higher lithium-ion transference number (tLi+) of 0.48. Notably, the capacity of the LiFePO4 cell with PVDF-HFP-PEO-SiO2 GPE remained at 146.3 mA h g−1 even after 200 cycles at 0.1C. The lithium symmetric battery assembled with the PVDF-HFP-PEO-SiO2 GPE also displayed ultralong cycling life. It is believed that this novel GPE has a great potential to be used for high safety lithium metal batteries in practical application.
The degree of crystallinity (Xc) of the different membranes was obtained by the following eqn (1):36
(1) |
The electrolytes uptake of the different membranes was calculated by the following eqn (2):1
(2) |
The porosity was obtained from the following method. The different membranes were first soaked in n-butanol for 2 h, and then wiped off the excess n-butanol on the membrane surface with a filter paper. The wet membranes were weighed immediately. The porosity of the membranes was obtained by the following eqn (3):1,36
(3) |
(4) |
The lithium-ion transference number (tLi+) of the symmetric Li|GPE|Li battery was measured by the chronoamperometry and the AC impedance spectroscopy with a voltage of 10 mV. The lithium-ion transference number (tLi+) was obtained by the following eqn (5):36
(5) |
The electrochemical stability window was tested by sandwiching the separators between stainless steel (SS) and lithium metal as the working electrode and the counter electrode, respectively. The voltage range was from 0 to 6.0 V with a scan rate of 10 mV s−1. The electrochemical properties were carried out using CR2032 coin-type of Li/GPE/LiFePO4 on the battery test system (Wuhan Land Electronic Co. Ltd., China). The LiFePO4 cathode was prepared by completely mixing LiFePO4 active powder, Super P, and PVDF with a mass ratio of 80:10:10 in N-methyl-2-pyrrolidone (NMP) solvent. Subsequently, the slurry was coated onto an aluminum foil, and dried at 100 °C for 24 h in a vacuum oven, and then punched to 10 mm diameter disk for testing. The mass loading of the as-prepared LiFePO4 cathode was about 1.25 mg cm−2. Cells were assembled in a glove-box filled with argon. The galvanostatic charge–discharge tests were carried out at a constant current density in a voltage range of 2.6–4.0 V. The Li/Li symmetric cells were assembled by sandwiching the GPE between two lithium foils.
To obtain thermal dimensional stability of the polymer membrane, the Celgard 2325 separator, pure PVDF-HFP and PVDF-HFP-PEO-SiO2 were heat-treated for 1 h at 150 °C and 175 °C, respectively. Fig. 2a and b display photographs of the separators and the corresponding shrinkage ratios before and after heat treatment, respectively. The Celgard 2325 separator exhibited serious shrinkage after thermal treatment at elevated temperature. When the temperature increased from 150 °C to 175 °C, the shrinkage ratio of the Celgard 2325 separator changed from 22% to 36%. In contrast, the dimensional changes of the pure PVDF-HFP and PVDF-HFP-PEO-SiO2 were only 4% at 150 °C. Furthermore, both the pure PVDF-HFP and PVDF-HFP-PEO-SiO2 did not exhibit significant dimensional changes at higher temperature of 175 °C. These results suggested that the PVDF-HFP-based membranes had much better thermal stability compared to the Celgard 2325 separator, which implied that the PVDF-HFP-based membrane as a separator can improve the battery safety by reducing the risk of short circuit.
Fig. 2c shows TG curves of the Celgard 2325 separator and PVDF-HFP-based membranes. A strong mass loss occurred at about 260 °C for the Celgard 2325 separator, while the PVDF-HFP membrane started to decompose at around 415 °C, indicating the good thermal stability of polymer PVDF-HFP. However, the PVDF-HFP-PEO-SiO2 has a relatively lower initial decomposition temperature of ∼350 °C than pure PVDF-HFP with the addition of PEO and SiO2. The lower initial decomposition temperature should be related to the addition of PEO.4 In addition, PVDF-HFP-based membranes display a higher residual amount than Celgard 2325 separator. Hence, PVDF-HFP-PEO-SiO2 membrane with great thermal stability can be utilized as the separator for applications in LIBs with high safety.
The crystalline structures of the Celgard 2325 separator, pure PVDF-HFP and PVDF-HFP-PEO-SiO2 membranes were performed by XRD, as shown in Fig. 3a. Obviously, two intense characteristic peaks at 18.3° and 19.9° were observed for the pure PVDF-HFP membrane. After addition of the PEO and SiO2, the characteristic peak of the PVDF-HFP membrane slightly decreased. In addition, the degree of crystallinity (Xc) was calculated by the eqn (1). The Xc of the Celgard 2325 separator, pure PVDF-HFP and PVDF-HFP-PEO-SiO2 membrane were 36%, 39% and 27%, respectively. The introduction of the PEO and SiO2 can significantly reduce the crystallinity of the PVDF-HFP-based membrane, which was agreed well with the XRD results. The decrease of crystallinity can be considered as the addition of nano-filler SiO2 disrupted the chain structure of pure PVDF-HFP, resulting in the reduce of crystalline zone, and thus enhanced the transport of lithium ions.17,37
Fig. 3 (a) XRD patterns, (b) porosity and electrolyte uptake of the Celgard 2325 separator, pure PVDF-HFP and PVDF-HFP-PEO-SiO2, (c) stress–strain curve of the PVDF-HFP-PEO-SiO2 GPE. |
The porosity and liquid electrolyte uptake were used to further explore the porous structure of the polymer membrane. Fig. 3b shows the porosity of various membranes, together with the corresponding liquid electrolyte uptake. The porosity of PVDF-HFP-PEO-SiO2 reached 74%, which was much higher than the Celgard 2325 separator (25%) and the pure PVDF-HFP (41%). The corresponding liquid electrolyte uptake of the Celgard 2325 separator, pure PVDF-HFP and PVDF-HFP-PEO-SiO2 were 126%, 181% and 539%, respectively. Obviously, the addition of PEO and SiO2 effectively increased the porosity of PVDF-HFP, which can absorb more liquid electrolyte and get higher lithium ion conductivity.1 Fig. 3c shows the mechanical property of the PVDF-HFP-PEO-SiO2 GPE. The tensile strength of the PVDF-HFP-PEO-SiO2 GPE was 6.72 MPa with an elongation-at-break at 80%. The higher mechanical property of PVDF-HFP-PEO-SiO2 GPE decreased the risk of short-circuit of lithium batteries, improving their safety and stability.
The electrochemical window of the Celgard 2325 separator with liquid electrolyte and PVDF-HFP-based GPEs were recorded with linear sweeping voltammetry (LSV) curves in the voltage range of 0–5.5 V at a scan rate of 10 mV s−1. As shown in Fig. 4a, the anodic limiting potential of PVDF-HFP-based GPEs was higher than that of the Celgard 2325 separator absorbed liquid electrolyte (∼4.5 V). Moreover, it can be observed that the PVDF-HFP-PEO-SiO2 GPE showed the highest anodic limiting potential of 4.7 V. Hence, the addition of the PEO and SiO2 was supposed to improve the electrochemical stability of the PVDF-HFP-PEO-SiO2 GPE for LIBs.17,37
Fig. 4 (a) LSV curves and (b) impedance spectra of the Celgard 2325 separator absorbed liquid electrolyte and PVDF-HFP-based GPEs. |
The ionic conductivity was measured by an AC impedance analyzer technique, and the values were calculated by the eqn (4). As shown in Fig. 4b, the ionic conductivity of the PVDF-HFP-based GPEs was much higher than that of the Celgard 2325 separator absorbed liquid electrolyte. The ionic conductivity of the Celgard 2325 separator that absorbed liquid electrolyte, pure PVDF-HFP and PVDF-HFP-PEO-SiO2 GPEs can be calculated to be 4.33 × 10−5 S cm−1, 2.46 × 10−4 S cm−1, and 1.12 × 10−3 S cm−1, respectively. Moreover, the ionic conductivity of PVDF-HFP-PEO-SiO2 GPE was slightly lower than that of the liquid electrolyte (7.86 × 10−3 S cm−1). The improvement of ion conductivity was attributed to the following reasons. First, fluorine atom of PVDF-HFP has strong electronegativity, which can facilitate the lithium ions to transfer easily in the amorphous region. Second, the oxygen-containing functional groups of PEO segment have excess electrons, while the electron orbitals of lithium ions contain empty orbitals, thus lithium ion becomes easy to coordinate with the ether oxygen functional groups.17,19 Third, the PVDF-HFP-PEO-SiO2 GPE with high porosity and good pore interconnectivity increased the electrolyte uptake ratio.1 The high ionic conductivity of the PVDF-HFP-PEO-SiO2 GPE should be beneficial for the effective enhancement of battery performance.
The lithium-ion transference number (tLi+) is an important parameter of the GPEs, which influences the electrochemical properties of LIBs. The value of tLi+ was calculated by the eqn (5), where the initial and steady-state current were obtained by the polarization curve, and the initial and steady-state interface impedances were obtained by AC impedance, as shown in Fig. 5. The PVDF-HFP-PEO-SiO2 GPE reached a high tLi+ of 0.49, which was higher than those of the pure PVDF-HFP GPE (tLi+ = 0.39) and the Celgard 2325 separator absorbed liquid electrolyte (tLi+ = 0.27). The higher tLi+ of the PVDF-HFP-PEO-SiO2 GPE was ascribed to the high porosity and typical structure with good pore interconnectivity, resulting in an increase amount of the electrolyte uptake.
To evaluate the electrochemical properties of the PVDF-HFP-PEO-SiO2 GPE, the cycling stability and rate capability were examined by CR2032 coin-type half-cells. The schematic of LiFePO4/PVDF-HFP-PEO-SiO2 GPE/Li battery is shown in Fig. 6a. The electrochemical properties of the LiFePO4/GPEs/Li cells were examined at a constant current density, as shown in Fig. 6b–e. For comparison, the battery assembled with the Celgard 2325 separator that absorbed liquid electrolyte was denoted by LiFePO4/Celgard 2325 separator/Li. Fig. 6b depicts the initial charge/discharge curves of the cells with various GPEs. The same charge/discharge voltage plateaus were found in the curves, while the battery with PVDF-HFP-PEO-SiO2 GPE exhibited the highest discharge capacity of 152.5 mA h g−1 and initial coulombic efficiency of 94.5%. Fig. 6c displays the cycling stability of the LiFePO4/GPEs/Li cells in a voltage range between 2.6 and 4.0 V at a current density of 0.1C. It was found that the discharge capacity of the cell with PVDF-HFP-PEO-SiO2 GPE reached a high capacity of 146.3 mA h g−1 even after 200 cycles, with the capacity retention of ∼100%. For comparison, the LiFePO4/Celgard 2325 separator/Li cell showed a significant capacity fading after 50 cycles, and remained the discharge capacity of 85.8 mA h g−1 after 200 cycles, with the capacity retention of only 58%. The LiFePO4/PVDF-HFP GPE/Li cell exhibited a serious capacity fading after 30 cycles, and only retained the capacity of ∼50 mA h g−1 after 100 cycles. Fig. 6d shows the discharge capacities of cells at different rates from 0.1C to 2C. It can be seen that PVDF-HFP-PEO-SiO2 GPE showed outstanding rate performance. Its discharge capacity was 115.5 mA h g−1 even at a high rate of 2C, which was higher than LiFePO4/Celgard 2325 separator/Li cell (109 mA h g−1). When the current density was returned to 0.1C, the discharge capacity of LiFePO4/PVDF-HFP-PEO-SiO2 GPE/Li cell recovered to 147.7 mA h g−1, while LiFePO4/Celgard 2325 separator/Li cell exhibited a low capacity of 117 mA h g−1. Fig. 6e shows the charge/discharge profiles of LiFePO4/PVDF-HFP-PEO-SiO2 GPE/Li cell at various current densities from 0.1 to 2C. The overpotential slightly increased with the increase of current density, showing a relatively low polarization. This enhanced rate capability was attributed to the high ionic conductivity and lithium-ion transference number of PVDF-HFP-PEO-SiO2 GPE.3,11 Therefore, the PVDF-HFP-PEO-SiO2 GPE with the great rate capability and excellent cycling stability can be considered as a candidate for the high-performance electrolyte in LIBs.
The long-term electrochemical stability of GPEs against the Li dendrites growth was evaluated by the Li/GPEs/Li cells. Fig. 7a presents the lithium plating/striping voltage profile of the symmetric cells under a current density of 0.1 mA cm−2. Obviously, the Li/PVDF-HFP-PEO-SiO2 GPE/Li symmetric cell exhibited low polarization voltage after 1000 h of cycles, and also no short-circuit phenomenon occurred. For comparison, the overpotential of the Celgard 2325 separator saturated with the liquid electrolyte gradually increased in the first 400 h of cycles and then dropped significantly, while the overpotential of PVDF-HFP increased sharply after only 150 h of cycles, implied that a severe lithium dendrite growth happened to further cause short-circuit. Furthermore, the Li/PVDF-HFP-PEO-SiO2 GPE/Li symmetric cell also can be stably cycled for 600 h at a high current density of 0.2 mA cm−2 (Fig. 7b). SEM images of the lithium metals before and after cycling for various symmetric cells are shown in Fig. 7c–f. It can be seen that the surface of the lithium metal was smooth before cycling (Fig. 7c). After 500 h cycling, cracks and uneven lithium deposition of lithium were found for the cell assembled with the Celgard 2325 separator absorbed liquid electrolyte (Fig. 7d). Meanwhile, the lithium metal of Li/PVDF-HFP GPE/Li cell after being cycled for 300 h exhibited massive and particulate lithium crystal, as shown in Fig. 7e. In surprise, the surface of the lithium metal of Li/PVDF-HFP-PEO-SiO2 GPE/Li cell was still relatively smooth even after 1000 h cycles, in which the growth of lithium dendrite was not observed (Fig. 7f). Based on these results, the typical structure of PVDF-HFP-PEO-SiO2 GPE effectively inhibited the lithium dendrite growth, thereby improving the safety of the lithium metal batteries.3
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