Chao Wanga,
Zhigang Chen*a,
Xiaoyu Yaob,
Wei Jiangc,
Ming Zhangc,
Hongping Lic,
Hui Liub,
Wenshuai Zhu*b and
Huaming Lic
aSchool of the Environment and Safety Engineering, Jiangsu University, 301 Xuefu Road, Zhenjiang 212013, P. R. China. E-mail: chenzg01@126.com
bSchool of Chemistry and Chemical Engineering, Jiangsu University, 301 Xuefu Road, Zhenjiang 212013, P. R. China. E-mail: zhuws@ujs.edu.cn
cInstitute for Energy Research, Jiangsu University, 301 Xuefu Road, Zhenjiang 212013, P. R. China
First published on 10th August 2017
Catalytic oxidation of thiophenic sulfides for separation from refined oils has turned out to be a hot topic from the angle of environmental protection. In this work, a series of pristine V2O5/SBA-15 composites, which could activate molecular oxygen (O2) in air directly, have been prepared by a simple impregnation method. The successful loading and good dispersion of V2O5 on SBA-15 was, then, confirmed by multiple techniques. After this, one-pot extraction and aerobic oxidative desulfurization (EAODS) of oils was achieved under comparatively mild conditions. Here, sulfur removal of dibenzothiophene (DBT), as one of the most stubborn residuals in the hydro-desulfurization (HDS) process, could reach up to 99.3% (<3.5 ppm), meeting the latest restrict rules. In addition, excellent sulfur removal performance with different types of oils was achieved, indicating the practicability of this reaction system. A possible reaction process was proposed based on the results from electron spin-resonance spectroscopy (ESR), selective quenching experiments, and gas chromatography-mass spectrometry (GC-MS) measurement. Besides, the reaction system could be recycled at least 6 times without a significant decrease on sulfur removal.
The aerobic oxidation method, as a novel oxidation method, has drawn much attention in the latest decades. Compared with many other oxidants, such as hydrogen peroxide (H2O2),8–10 ozone (O3),11 tert-butylhydroperoxide (TBHP),12 and nitrogen dioxide (NO2),13 molecular oxygen (O2) existed in the air can be used as oxidant directly without any pre-treatments (purification or cryogenic separation) in this process. Thence, oxidative desulfurization (ODS) with O2, known as aerobic ODS, is widely concerned these years.14 However, the activation of O2 is still challenging under compared mild conditions. In recent years, many catalysts, such as organic framework materials,15 nano-materials,16 noble metals,17 porphyrin,18 and polyoxomolybdates,19 have been synthesized and employed in aerobic ODS process. Yet, these catalysts are hard to be applied in large scale production process, as their complicated synthesize process or their expensive cost.
Transition metal oxides (TMOs), as a group of common metal oxides, are widely used in many fields as their outstanding chemical properties.20 In recent years, aerobic oxidative reactions with economic TMOs have been explored.21 Shen et al.22 found that aerobic oxidization of CO could be realized with using Co3O4 as catalyst under mild conditions. Tang et al.23 developed a copper–manganese oxide catalyst (Mn1.5Cu1.5O4) and tested its activity for aerobic oxidation of benzyl alcohol, achieving remarkable conversion under atmosphere pressure. Recently, Zhang et al.24 proved that aerobic ODS could be realized with using Ce–Mo–O catalyst under compared mild conditions. However, aggregation phenomenon is often observed in many bulk TMOs, which makes less active sites to be exposed.
Thus, many carriers (MCM-41,25,26 SBA-15,27 ZSM-5,28 Al2O329), which might be used to disperse these active species have been developed. Among these carries, SBA-15 is often selected as its outstanding thermal stability, high specific surface area, uniform pore, and large pore volume.30,31 In addition, extraction coupled with oxidative desulfurization (EODS) has also been concerned by many researchers.32,33 Ionic liquids (ILs), as a group of fantastic solvents compared with traditional organic solvents, are often introduced in many EODS reaction systems.34,35 Here, sulfur compounds are firstly extracted to IL phase, and oxidized to sulfones subsequently. As the immiscibility between oils and ILs, clean oils could be separated easily by a simple decantation method after reaction. However, to date, works about EODS with using O2 as oxidant are still scarcely reported.
With these contributions, we have explored the possibility of using economic supported TMOs and ILs for extraction and aerobic oxidative desulfurization (EAODS) reaction under compared mild conditions. In this work, V2O5/SBA-15 composites were synthesized by a simple impregnation method. The well dispersion of V2O5 on SBA-15 made it possible to expose more active sites than bulk materials. Finally, a simple EAODS reaction system consisted of V2O5/SBA-15, air and IL has been developed. Here, sulfur removal of dibenzothiophene (DBT), as a refractory residual in HDS process, could reach up to 99.3% (<3.5 ppm), meeting the latest strict rules. In addition, oils with different S-concentrations, substrates, aromatics/olefins addition all show wonderful sulfur removal, making this reaction system possible to be applied in practical production process. Moreover, this reaction system could be recycled at least 6 times without a significant decrease on sulfur removal.
Pure siliceous SBA-15 is synthesized according to the procedures reported previously.36 Here, poly(ethylene glycol)-block-poly(propylene glycol)-block-poly(ethylene glycol) P123 and tetraethyl orthosilicate (TEOS) are used as the template and silica source, respectively. Then, SBA-15 is dispersed in a beaker containing 50 mL H2O and a certain amount of ammonium metavanadate (NH4VO3). The beaker is, then, set in oil bath (40 °C) with constant stirring for 20 h. After this, H2O is evaporated out with a higher temperature environment (80 °C) in oil bath with constant stirring. At last, the obtained powder is calcined to 600 °C and retained for 300 min in muffle furnace at the rate of 2 °C min−1. The as-prepared catalysts with different mass percentages of V loading amount are marked as 1 wt% V2O5/SBA-15, 2 wt% V2O5/SBA-15, 5 wt% V2O5/SBA-15 and 10 wt% V2O5/SBA-15, respectively. Here, 5 wt% V2O5/SBA-15 (as an example) means the mass percentage of V2O5 in the catalyst is 5%, and the mass percentage of SBA-15 in the catalyst is 95%.
The equipment used to characterize the as-prepared catalysts is listed in ESI.†
The EAODS reaction process is carried out in a 150 mL round-bottomed flask. Firstly, 0.05 g catalyst, 5 mL IL (1-butyl-3-methylimidazolium tetrafluoroborate, [Bmim]BF4), and 50 mL oil are added together. Then, fresh air (100 mL min−1) is introduced to the reaction system by an air pump. After this, the flask is set in oil bath (120 °C) to maintain a constant reaction temperature.
Gas chromatography with flame ionization detector (GC-FID) is used to evaluate the sulfur content in oils. The detailed procedures of GC are listed in ESI.† The reacted oil is collected every 30 min. The conversion of sulfur compounds in oils is used to indicate the removal of sulfur compounds, which is accepted by almost all researchers in the field of oxidative desulfurization. Sulfur removal is calculated as shown in eqn (1), where C0 (ppm) is the initial sulfur concentration and Ct (ppm) is the transient sulfur concentration at any time t (min) in oils. After reaction, the oil phase and the IL phase are separated, collected and further analyzed by gas chromatography-mass spectrometer (GC-MS) measurement. The detailed procedures of GC-MS are listed in IS.
Sulfur removal (%) = (1 − Ct/C0) × 100% | (1) |
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Fig. 1 SEM and TEM images of bulk V2O5 (a and b), pure SBA-15 (c and d), 5 wt% V2O5/SBA-15 (e and f), EDS analysis of 5 wt% V2O5/SBA-15 (g and h). |
In order to confirm the value state of the elements existed on the surface of the catalyst, X-ray photoelectron spectroscopy (XPS) analysis of 5 wt% V2O5/SBA-15 was conducted and displayed in Fig. 2. The observed Si 2p peak at 103.4 eV and O 1s peak at 532.9 eV in Fig. 2(b) and (c) are corresponded to Si and O elements in SBA-15, respectively.36,38 Besides, the oxidation state of V element was also studied after a Shirley background subtraction (Fig. 2(d)). Peaks at 517.2 eV and 524.5 eV are observed, which are corresponded to V(V) 2p3/2 and V(V) 2p1/2 in V2O5.39 Besides, peaks at 516.3 eV and 523.6 eV are also observed, which are corresponded to V(IV) 2p3/2 and V(IV) 2p1/2.39,40 The existence of V(IV) could be ascribed to the loss of lattice oxygen in V2O5 during the synthesize process under high temperature (600 °C) conditions, which is commonly seen in many TMOs including V2O5.41,42 The existence of lattice oxygen vacancy might induce a higher aerobic catalytic performance.43,44 Here, we might guess that the V elements dispersed on SBA-15 are mainly existed in the form of V2O5. Besides, the elements distribution of different elements from XPS analysis was given in Table S1.† After a series of calculation, the mass ratio of V2O5 on the surface of the catalysts is ∼4.2 wt%, as some V2O5 might enter into the channels of SBA-15. This speculation would be verified in a further step by the following experiments, especially by BET analysis.
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Fig. 2 XPS spectrum of 5 wt% V2O5/SBA-15 (a), high resolution spectra of Si 2p (b), O 1s (c), and V 2p (d). |
The crystal structure of the catalysts was verified in a further step by wide-angle X-ray diffraction (XRD) and Raman measurements, as two characterization methods which are sensitive to metal oxides especially. In Fig. 3(a), a broad diffraction peak of pure SBA-15 is observed at 2θ ≈ 23°, which is corresponded to the characteristic peak of amorphous SiO2. For bulk V2O5, the characteristic peaks observed can be assigned to its orthorhombic phase (JCPDS 85-0601). Though characteristic peaks of V2O5 become weaker in V2O5/SBA-15 composite, some of them can still be observed. The other characteristic peaks might be submerged in the peaks of SBA-15. Thus, Raman measurement, which is sensitive to V2O5 but have no response to SBA-15 was conducted subsequently (Fig. 3(b)). Though the peaks intensity decreases sharply, almost all characteristic peaks of V2O5 could be found in V2O5/SBA-15 composite. The deceased characteristic peaks of metal oxide might be induced by its low loading amount and excellent dispersion. Combining the above results, we might preliminary conclude that V2O5 is loaded on SBA-15 successfully with high dispersion.
To verify whether the introduction of V2O5 would destroy the mesoporous structure of SBA-15, low-angle XRD and BET analysis of the as-prepared catalysts were collected and displayed in Fig. 4. Three peaks can be observed between 2θ = 0–4° from the low-angle XRD patterns. The strongest peak, around 2θ = 0.8°, is corresponded to (100) diffraction. Another two weaker peaks, around 2θ = 1.6, 1.8°, are corresponded to (110), (200) diffraction, respectively.38 These peaks observed at low-angle range indicate that all of these synthesized materials exhibit a highly ordered 2D hexagonal mesoporous structure (p6mm).45 Besides, the introduction of V2O5 would not destroy the mesoporous structure of SBA-15.
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Fig. 4 Low-angle XRD patterns (a) and BET analysis (b) of the as-prepared catalysts. (A) Pure SBA-15, (B) 1 wt% V2O5/SBA-15, (C) 2 wt% V2O5/SBA-15, (D) 5 wt% V2O5/SBA-15, (E) 10 wt% V2O5/SBA-15. |
In Fig. 4(b), N2 absorption–desorption isothermals of the as-prepared catalysts were collected to investigate their mesoporous structure in a further step. Pure SBA-15 exhibit a typical IV isotherm curve with H1-type hysteresis loop according to IUPAC classification,46 which is a typical mesoporous structure. The sharp inflection between P/P0 = 0.5 and P/P0 = 0.8 is observed, which is caused by the desorption of nitrogen and capillary condensation in the pore structure. Similarly, IV isotherm is maintained after the introduction of V2O5, indicating that the cylindrical channels mesoporous structure is remained. In addition, BJH pore size distribution curves of the as-prepared samples are also given (Fig. 4(b) inset). Pore diameter of the as-prepared catalyst decreases from 8 nm to 5 nm as the loading amount of V2O5 on SBA-15 increases from 0 to 10 wt%, indicating that parts of V2O5 might enter into mesoporous channels in SBA-15. At last, the structure and texture parameters of all these five samples were summarized and listed in Table 1. Combining the above all results, we can reasonably speculate that the dispersion of V2O5 on SBA-15 would reduce the agglomeration of metal oxide, and would not destroy the mesoporous structure of the carrier simultaneously.
Samples | SBET (m2 g−1) | Pore volume (cm3 g−1) | Pore size (nm) |
---|---|---|---|
SBA-15 | 774 | 1.02 | 5.7 |
1 wt% V2O5/SBA-15 | 622 | 0.92 | 5.4 |
2 wt% V2O5/SBA-15 | 586 | 0.68 | 5.2 |
5 wt% V2O5/SBA-15 | 547 | 0.61 | 5.1 |
10 wt% V2O5/SBA-15 | 481 | 0.55 | 5.0 |
Entry | Catalyst | Sulfur removal/% |
---|---|---|
a Experiment conditions: T = 120 °C, V(oil) = 50 mL, V([Bmim]BF4) = 5 mL, m(catalyst) = 0.05 g, t = 4 h, v(air) = 100 mL min−1. | ||
1 | SBA-15 | 12.2 |
2 | 1 wt% V2O5/SBA-15 | 76.4 |
3 | 2 wt% V2O5/SBA-15 | 96.1 |
4 | 5 wt% V2O5/SBA-15 | 99.3 |
5 | 10 wt% V2O5/SBA-15 | 99.4 |
6 | Bulk V2O5 | 43.2 |
7 | SBA-15 + V2O5 | 44.5 |
In addition, sulfur removal with different ILs were investigated and displayed in Table S2.† Here, deep desulfurization could be achieved when [Bmim]BF4 is selected. However, sulfur removal decreases when other ILs are selected. From the obtained data, we could find that ILs with shorter carbon chain imidazolium cation could induce higher sulfur removal, when they share the same anion. And ILs with BF4− as anion would obtain higher sulfur removal, when they share the same cation. The above regularities are consisted with the previous reported EODS reaction systems.47,48 In addition, sulfur removal without any IL deceases sharply, indicating the indispensable role plays by IL. Finally, [Bmim]BF4 is selected in the following studies.
In Fig. 6(b), sulfur removal with 4-methyl dibenzothiophene (4-MDBT) and 4,6-dimethyl dibenzothiophene (4,6-DMDBT) were also studied under the same reaction conditions. Sulfur removal at t = 0 h decreases as: DBT > 4-MDBT > 4,6-DMDBT, which illustrates the extractive desulfurization (EDS) ability of IL. This might be influenced by the electron affinity, electrophilicity of these three different sulfur compounds according to the previous study.51 After reaction for 6 h, sulfur removal of all these three different sulfur compounds could reach up to >95%, indicating the excellent sulfur removal ability of this reaction system. Besides, the final sulfur removal also decreases as: DBT > 4-MDBT > 4,6-DMDBT. This could be explained by the differences of Fukui functions of S atom in sulfides and the steric hindrance effect of methyl according to the previous studies.51,52
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Fig. 7 Effect of the co-existence of olefins and aromatics on sulfur removal. Experimental conditions: T = 120 °C, V(oil) = 50 mL, V([Bmim]BF4) = 5 mL, m(catalyst) = 0.05 g, v(air) = 100 mL min−1. |
Considering the powerful sulfur removal of this reaction system, sulfur removal of real diesel oil (from PetroChina Co Ltd. without any desulfurization treatment) was conducted (Fig. S1†). Here, the initial S-concentration of diesel oil is ∼950 ppm. As the complex composition of sulfides and the co-existence of the olefins and aromatics in actual diesel oil, double amount of the catalyst and ionic liquid is used here. Though sulfur removal could reach up to >95% after reaction for 12 h, ∼47 ppm sulfides is still existed in the diesel oil phase. From the above all experiments, we speculate that this EAODS might be more suitable for oils after a preliminary HDS process, as the initial S-concentration and the content of olefins would decreased sharply after the preliminary HDS process.
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Fig. 8 Investigation of the recycling performance of reaction system. Experimental conditions: T = 120 °C, V(oil) = 50 mL, V([Bmim]BF4) = 5 mL, m(catalyst) = 0.05 g, t = 4 h, v(air) = 100 mL min−1. |
Based on the above results, the reaction process of this EAODS system was proposed as follows (Scheme 1). Sulfide is first extracted into the IL phase to form a partial high S-concentration. Meanwhile, V(IV) existed in the catalyst could transfer an electron (e−) to the O2 absorbed on SBA-15 to achieve O2−˙. As a strong oxidant, O2−˙ could oxidize sulfides to their corresponding sulfones, and release an extra electron (e−). Then, the released electron (e−) could be captured by other O2 to form O2−˙, or be captured by other V(V) to form V(IV) again. Thus, endless active oxide species could be generated in this recycling process.
Then, GC-MS analysis of oxidized products was conducted to further confirm the proposed process (Fig. S2†). In oil phase, no other sulfur species could be detected after reaction except the tiny residuals, indicating that sulfides were separated from oils phase effectively. Whereas, sulfur compounds and their corresponding sulfones could be observed in IL phase simultaneously, indicating that sulfur compounds are first extracted to the IL phase and then selectively oxidized to their corresponding sulfones. The above results illustrate that deep removal of sulfides could be achieved with this EAODS procedure, and the proposed reaction process is confined simultaneously.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c7ra07286d |
This journal is © The Royal Society of Chemistry 2017 |