N. Scott Bobbitt,
John F. Curry,
Tomas F. Babuska and
Michael Chandross*
Material, Physical, and Chemical Sciences Center, Sandia National Laboratories, Albuquerque, New Mexico 87123, USA. E-mail: mechand@sandia.gov
First published on 5th February 2024
Molybdenum disulfide (MoS2) is a 2D material widely used as a dry lubricant. However, exposure to water and oxygen is known to reduce its effectiveness, and therefore an understanding of the uptake of water is important information for mitigating these effects. Here we use grand canonical Monte Carlo simulations to rigorously study water adsorption on MoS2 surfaces and edges with different concentrations of defects under realistic atmospheric conditions (i.e. various temperatures and humidity levels). We find that the amount of water adsorbed depends strongly on the number of defects. Simulations indicate that defect sites are generally saturated with water even at low ppm levels of humidity. Water binds strongly to S vacancies on interlamellar surfaces, but generally only one water molecule can fit on each of these sites. Defects on surfaces or edges of lamellae also strongly attract water molecules that then nucleate small clusters of water bonded via hydrogen bonding. We demonstrate that water preferentially binds to surface defects, but once those are saturated at a critical humidity level of about 500–1000 ppm water, water binds to edge sites where it negatively impacts the tribological performance of MoS2.
The low shear strength and friction of MoS2 are due to its lamellar structure in which thin, stacked layers of MoS2 are held together by relatively weak van der Waals forces that permit layers to easily slide across each other. Previous research has demonstrated that water and other environmental contaminants, such as atmospheric water, oxygen, and adventitious carbon increase friction in MoS2 and reduce desirable lubrication properties.24–31 This has limited the utility of MoS2 as a lubricant, especially for applications where it is exposed to humidity. Even for devices destined for the vacuum of space, components are constructed and launched from Earth and often exposed to humid air during fabrication and testing, and this can have a negative impact on the effectiveness of MoS2 lubricants.
Considerable research has focused on understanding the precise mechanism through which water impacts the structure and performance of MoS2.32,33 Previous work from our group has suggested that water adsorbs on the edges of MoS2 flakes, disrupting the lamellar structure and resulting in higher friction.34–37 Others have suggested increases in friction are due to MoS2 oxidizing to MoO3,27,28 hydrogen bonding from water,38,39 or capillary effects.40
Despite these efforts to understand the fundamental interactions of MoS2, water, and oxygen, there have not to date been any rigorous efforts to quantify the amount of water adsorbed by MoS2 under realistic atmospheric conditions. In the work presented here, we use atomistic simulations to predict the amount of water adsorbed from a realistic atmosphere at ambient temperatures, similar to those to which MoS2 might be exposed during device fabrication and testing. As S vacancies are the most common defect in MoS2, we specifically consider the impact of varying densities of S vacancies.41 This work provides a basis for understanding how much water is likely to be adsorbed by MoS2 under realistic conditions.
The TRaPPE model46 was used for N2 and O2, and parameters for Ar were taken from Garcia-Perez.47 Lennard-Jones interactions were truncated at a cutoff of 12.8 Å with no tail corrections. Cross-terms were treated with mixing rules (arithmetic mean of ε, geometric mean of σ),48 and Coulomb interactions were treated using the Ewald summation method. The simulation box was at least twice the LJ cutoff (25.6 Å) in all dimensions. GCMC simulations for bulk MoS2 used 100000 initialization cycles followed by 200000 production cycles. GCMC simulations for surfaces or edges used 500000 initialization cycles and 1000000 production cycles. The allowed Monte Carlo moves were translation, rotation, regrowth, insertion, deletion, and identity change, all with equal probability. Simulations were performed at 1 bar (0.1 MPa) and either 278 K, 298 K, or 313 K. The composition of the gas reservoir was chosen to mimic a humid atmosphere, including O2, N2, Ar, and water. For the exact composition used in each simulation, see ESI Table 1.† All Lennard-Jones parameters are given in ESI Table 3.† MoS2 unit cell parameters (for 2H phase) are given in ESI.†
Defects were created by randomly removing S atoms to create a specific defect density, followed by a recalculation of the partial charges in RASPA. The MoS2 structure was held fixed at the crystallographic minimum computed with density functional theory (DFT) (PAW_PBE pseudopotentials, 520 eV energy cutoff, and a 4 × 4 × 1 Monkhorst–Pack k-points grid) in our previous work.37 The energy of separating layers of MoS2 was computed using single point DFT calculations with the same parameters.
Friction experiments were carried out on a custom linear reciprocating microtribometer in both rough vacuum environments (∼2 torr) and ambient pressure to achieve a wide range of partial pressures of water, ranging from 0.054 to 5.624 torr. Partial pressures of water and other environmental constituents were measured via an ambient pressure residual gas analyzer with an orifice plate for operation in 2 torr, alongside a chilled mirror hygrometer to measure partial pressures of water in ambient conditions. All friction experiments were carried out for 500 sliding cycles on 1 micron thick physical vapor deposited MoS2 coatings against a 1/8′′ diameter steel counterface at 200 mN load, 1 mm s−1 sliding speed and 2 mm stroke length. Average cycle coefficient of friction was calculated from bi-directional friction loops using the methods of Burris and Sawyer.49 The averages and standard deviations at each pressure are from the last 100 sliding cycles (steady-state region) of each experiment.
Fig. 1 Adsorption isotherms for water in MoS2 at 298 K with various levels of defects. C and D show the same data as in A and B, respectively, but expanded for low levels of humidity. |
As in bulk MoS2, we find that the defects are saturated by water molecules at very low humidity levels (Fig. 3C). Again, no water is adsorbed on the defect-free surface. As the humidity increases, small clusters of water nucleate on the defect sites increasing the ratio of water to defects (Fig. 3D) up to about 1.4–1.8 water molecules per defect. Notably, the surfaces with adjacent defect sites adsorb more water than those with only isolated sites. This might seem to contradict our previous conclusion from Fig. 2 that adjacent defect sites are less favorable for adsorption. That conclusion, however, only applies to the first water molecule that binds to the S vacancy. Subsequent water molecules bind to the initial water via hydrogen bonding, and these additional molecules prefer sites with two adjacent water molecules to form two hydrogen bonds (Fig. 4). Therefore, adjacent defect sites decrease the affinity of the MoS2 surface for a single water molecule because of the reduced Coulomb attraction, but adjacent sites with previously bound water molecules increase the binding affinity for a second layer of water due to increased hydrogen bonding.
Fig. 4 Water molecule stabilized on a defect site by two hydrogen bonds. Colors: red O, white H, yellow S, teal Mo. |
For the surface with 5 defects, at the lowest humidity (0.003% RH, 298 K), the structure with adjacent defects contains an average 0.98 water molecules per defect while the structure with non-adjacent defects is completely saturated with 1 water per defect. This is in agreement with the results of simulations in bulk with high defect density. However, at 90% RH, the structure with adjacent defects has 1.65 water molecules per defect, compared to 1.43 for the non-adjacent defects.
The breakdown of the adsorption energy into the van der Waals and Coulomb energy contributions is shown in Fig. 5. Note these values are the total energy of adsorbate–adsorbate or adsorbate–MoS2 interactions, including O2, N2, and Ar. There are no Mo–S interactions included. However, as very little of the other atmospheric species are adsorbed on the MoS2 in the GCMC simulations, the energies shown are almost entirely due to water.
Fig. 5 Energy decomposition (energy units in eV) for water adsorption in MoS2 at 298 K. These values represent the total energy of either adsorbate–adsorbate or adsorbate–host interactions in the simulation, averaged over the length of the GCMC simulation. (A) Adsorbate–adsorbate interactions in bulk MoS2 (1% defects), (B) adsorbate–adsorbate interactions on MoS2 surface (4% defects), (C) adsorbate–MoS2 interactions in bulk MoS2 (1% defects), (D) adsorbate–MoS2 interactions on MoS2 surface (4% defects). Note the different energy scales in A–D. Raw data with error bars is given in the ESI.† |
Fig. 5A and C show the adsorbate–adsorbate and adsorbate–host (MoS2) interactions in bulk MoS2 with 1% defects, respectively, corresponding to the isotherms in Fig. 1. The energies mirror the adsorption isotherm in that they show no dependence on humidity; S vacancies are saturated with water at low humidities and no more water is adsorbed as humidity increases. Energetic interactions are dominated by water–MoS2 Coulomb attraction, and the adsorbate–MoS2 van der Waals interaction is slightly unfavorable, likely due to the water molecule being confined to a small volume around the defect. However, the strong Coulomb attraction overcomes this.
In the case of water adsorption on the surface at 298 K and 4% defects (Fig. 5B and D, corresponding to the isotherms shown in Fig. 3A), the adsorbate–host interactions are essentially independent of humidity, similar to the bulk case. However, the adsorbate–adsorbate interaction energy become much more strongly negative as humidity increases, indicating stronger water–water interactions. As above, the interactions are dominated by Coulomb attraction. It is clear from this figure that the surface defects are saturated by water molecules at low humidity, and as the humidity increases more water molecules bind via hydrogen bonding to form clusters on the surface.
Defects | 0 | 1 | 2 | 3 | 4 | Gas phase |
---|---|---|---|---|---|---|
O2 | 0.22 | 0.21 | 0.21 | 0.21 | 0.21 | 0.21 |
N2 | 0.77 | 0.78 | 0.78 | 0.78 | 0.77 | 0.78 |
Ar | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 | 0.01 |
No additional water is adsorbed with up to 2.0 Å of additional separation. At 2.5 Å a very small amount of extra water adsorbs in the defect-free MoS2, while more significant amounts of extra water are adsorbed at 3.0 Å or greater separations. Water is primarily adsorbed to the defect sites or small clusters of water around the defects. These results are consistent with the kinetic diameter of water of 2.65 Å.53 In the defective MoS2, as before, there is no additional water adsorbed with only 2.0 Å of increased separation, but further separation leads to more water adsorption.
Interestingly we find that the isotherm shape is different in the defect-free and defective MoS2. In the defect-free system, the isotherm is linear with humidity (pressure) indicating Henry behavior, with the Henry coefficient increasing with layer separation distance. This is due to the uniformity of the MoS2 without defects where there is no differentiation among binding sites. In the defective MoS2, however, the isotherm takes on a classic Type I Langmuir shape, consistent with adsorption in porous materials like zeolites. This indicates a stronger interaction with the MoS2 defect sites, while the pristine MoS2 is largely hydrophobic as shown in Fig. 6A (also Fig. 1 and 3). Notably, for bulk MoS2 with defects (Fig. 1) the isotherm is essentially flat because it saturates at very low humidity. This could be viewed as a Type I isotherm with very high interaction strength, as seen in the 10% defects case.
Separating the layers of MoS2 from their normal minimum position requires energy. Alternatively, one can think of this value as the amount of energy driving MoS2 lamellae to return to their optimal position and effectively push out adsorbates like water.54,55 This is important for tribological applications where water is likely entrained in the bulk of MoS2 but eventually diffuses out.29,56,57
To determine how much energy is associated with MoS2 layer separation, we used DFT calculations (PBE functional, 520 eV, DFT details same as our previous work37) on a 5 × 5 unit cell of MoS2 with 4 layers in the 2H configuration (ESI Fig. 2†). Starting with the minimized geometry, we increased the distance between two layers (leaving the others unchanged) up to 10 Å of separation beyond the crystallographic minimum. At this point, the energy no longer changes with increasing separation, indicating that the two layers are no longer interacting. This was repeated for MoS2 structures with one S vacancy on the surface of one of the separated layers, two adjacent S vacancies on the surface of a separated layer, and two S vacancies on opposing layers (on the site of the nearest neighbor S directly above the first defect). The data in Fig. 7 show only minor differences between these two configurations. The energy of separating layers with two adjacent defects is slightly lower at large distances.
More significantly, the energy of separating defective layers is higher than pristine MoS2 at small distances up to ∼0.5 Å, indicating that they are more difficult to separate than pristine MoS2. At 0.75 Å or greater, this trend changes and defective MoS2 becomes easier to separate. At the smaller distances (<0.5 Å), the defective layers bind to each other more tightly due to attraction between unsaturated defect sites. We attribute this to electronic communication between the unsaturated states at defects on the lamellae at the closer distance. At 10 Å, the difference between defect-free structure and that with one defect is about 0.06 eV nm−2 compared to 0.1–0.11 eV nm−2 for two defects. At this distance we attribute this difference mostly to weaker dispersion interactions from the missing atoms, which reduces the number of pairwise interactions in the system.
Results of the GCMC simulations with edge defects at 298 K are shown in Fig. 8 (278 K and 313 K) are shown in ESI Fig. 6.† As with the basal surfaces, very little water adsorbs on the edge when no defects are present. However, more water adsorbs to the defect-free edges compared to the defect-free surface or bulk (0.00033 mol kg−1 on surface vs. 0.0028 mol kg−1 on edges at 298 K, 80% RH, 0 mol kg−1 in defect free bulk) When defects are present on the edges, they are saturated with one water molecule per vacancy at low relative humidity. From that point, the amount of water adsorbed increases nearly linearly with humidity. In the case of 25% edge defects (10 of the 40 edge S removed) we see Type IV isotherm behavior around 80–95% humidity as the water clusters around the defect sites and begins to exhibit capillary condensation. Note that this defect level is similar to that in our previous work with stoichiometric MoS2 nanoplatelets.35,36 In that work, perfectly terminated flakes were highly non-stoichiometric (with excess S), but stoichiometric flakes had ∼30% defects in the form of removed S atoms along the edges.
Notably, although the edge defects are mostly saturated with water at low humidity, the humidity level for saturation is not as low as in the case of the basal surface defects (Fig. 1), which are saturated almost immediately. The system with 12.5% defects does not reach 1 water molecule per defect site until 3% humidity (around 940 ppm at 298 K), which is practically quite low, but also markedly more than the structure with 4% defects on the basal surface that reached saturation at lower than 10 ppm water (0.03% RH). However, we note that all these saturation humidity levels are realistically quite low. For example, desert climates typically have relative humidities of 10–20%, and at these levels our results indicate that all defect sites in MoS2 will be fully saturated.
The reason for this is not immediately clear from looking at the partial charges on the MoS2 structure, as calculated via EQeq in RASPA.45 In pristine MoS2, Mo carries a charge of about 0.70 and S has a charge of −0.35. For a S vacancy on the surface, the Mo charge is reduced to 0.58. For an edge vacancy, the charge on the undercoordinated Mo is only reduced slightly to 0.68. Since we have determined previously that water adsorption is primarily driven by Coulomb interactions, it appears that the water should prefer to bind to the edge site with a stronger positive charge. However, the opposite is true.
To understand the binding to edge defects, it is useful to closely examine the binding positions of water on each type of defect, shown in Fig. 9. For the surface defect (Fig. 9A), the water occupies the vacancy left by the S, in close proximity to three Mo atoms (distances 2.5, 2.6, and 2.7 Å) while for the edge defects each water mostly interacts with only two Mo atoms (distances 2.5 and 2.7 Å). Therefore, despite the ostensibly weaker Coulomb attraction from Mo atoms on the surface, the addition of a third Mo increases the overall binding strength, resulting in more favorable binding on the surface.
Fig. 10 shows a comparison of water adsorption on bulk MoS2, the basal surface of MoS2, and the edges at 298 K. The surface and edge structures have 5% defects on the surface or edge, respectively, and no defects elsewhere. The bulk MoS2 has defects on the basal surfaces. For the edge case, defects are only on the edge and there are no defects on the surface. For the surface structure, there are five defects and none of them are adjacent (ESI Fig. 3F†). As expected from the results in Fig. 2, in bulk MoS2, each defect adsorbs one water molecule. On the surface, the defects are saturated with one water molecule per site at very low humidity, and then the average number of water molecules per defect site increases linearly up to about 1.5 water molecules per defect at 95% humidity. For the edge defects case, at very low humidity (1 ppm water) the edges have an average 0.5 water molecules per defect site. The edge sites reach saturation at about 2.9% RH (314 ppm water) and the number of water molecules increases to 2.3 per defect at 95% RH. Notably, the isotherm also takes on a more typical Type I Langmuir shape.
Fig. 10 Water adsorption isotherms at 298 K for MoS2 surface, bulks MoS2, and MoS2 edges. All structures contain 5% defects on only the surface or edge, as indicated in the legend. |
We can see from Fig. 10 that at extremely low (<942 ppm or 3% RH at 298 K) levels of humidity, water favors binding to the basal surface or bulk, but at higher (>3%) levels of humidity the edge sites are preferred. This threshold is important because previous research indicates that water binding to edge defects impact the tribological performance,36 and these results agree with experimental values (Section 3.6). At higher humidity, the water molecules in excess of one water molecule per defect site are largely adsorbed via hydrogen bonding to water molecules that are already bound to the surface. The hydrogen bonding should not be impacted by the location of the S defects (edge vs. surface), so it is interesting that the edge sites attract more water. We attribute this to the additional van der Waals attraction from the layers above and below the edge site, creating a small pore.
The structures in Fig. 10 each have defects in only one location. However, real MoS2 systems will have a distribution of defects across both surface and edge sites. To better model real systems, we repeated the calculations on a structure that contains an edge and basal surface, with 1% defects randomly distributed throughout the structure (Fig. 11A). In this case, there are 7 total defects: 1 on the edge and 6 on the surfaces. Based on the previous results in Fig. 1 and 2, we can assume the surface defects that are in the bulk will each adsorb only one water molecule, and the rest of the water in the system will be adsorbed on the edge defects. Using this assumption, we see in Fig. 11B similar behavior to the individual structures in Fig. 10. At low humidity the edge defects are not saturated, until about 5% RH in this case. At 95% RH the edge defects adsorb a little over 2 water molecules per site on average. The heat of adsorption (Fig. 11C) is about −62 kJ mol−1 at low humidity and then around −37 kJ mol−1 at high humidity. This corresponds to water binding to the more favorable surface sites at the lowest humidity, followed by the edge sites, and then a second layer of water binding to adsorbed water molecules on edge sites via hydrogen bonding.
Based on results in Fig. 11, after the surface defects are saturated, most of the adsorbed water will bind to defects on edge sites, where it will disrupt formation of larger lamellae and inhibit the effectiveness of the lubricant.36 These results agree with previous work that demonstrated water's ability to coalesce at edges of MoS2 lamellae, preventing formation of larger lamellae leading to higher friction coefficients. Friction tests as a function of the partial pressure of water in the atmosphere (Fig. 12) corroborate these results, showing a distinct increase in friction coefficient around 0.15–1.0 torr, or approximately 130–1300 ppm water. This suggests that the saturation of water at edges of MoS2 lamellae lead to the increase in friction observed in dynamic sliding and prevent lubrication by inhibiting formation of long term ordered surface lamellae. This agrees with the simulations that indicate that surface or bulk defects saturate first, around 3% relative humidity (940 ppm, 0.7 torr), and then water starts binding to the edges where it impacts tribological performance. As described in our previous work36 water bound to the edges of small MoS2 flakes will inhibit the formation of larger lamellae that are responsible for the low friction coefficient generally found in MoS2. As shown in Fig. 12, small amounts of water (which simulations indicate are likely bound to the surface instead of the edges) do not impact tribological performance significantly.
Fig. 12 Average cycle friction coefficient as a function of partial pressure of water in parts per million (ppm). |
We posit that it is a reasonably valid assumption that each surface vacancy (between the lamellae) will contain only one water, and all other water is mostly likely bound to edge sites or condensed in micropores between the lamellae. We find that within the range of 278 K to 313 K, there is not a large effect of temperature on the amount of water adsorbed on MoS2, (see ESI Fig. 4–ESI Fig. 6†), though there is slightly more water adsorbed at higher temperatures due to the higher humidity/vapor pressure.
Water preferentially binds to defects on the basal surface first due to geometric effects that allow interactions with three Mo atoms at once; however, these sites are saturated at low ppm humidity and in bulk MoS2 can only hold one water per site. Water molecules bound to the surface or edges nucleate small clusters of water via hydrogen bonding. Ultimately, most water will go to defect sites on the edges, and our previous work has shown that water bound to edges of MoS2 flakes play a critical role in the negative impact on tribology.36
We also used DFT to compute the energy of separating layers of MoS2 to permit higher water adsorption. GCMC simulations indicate water will not intercalate the layers until they are separated at least 2.5 Å beyond their usual minimum position, and this requires about 2.5 eV nm−2. Interestingly, the inclusion of defects increases the energy required to separate layers at small distances (<0.5 Å) but reduces it slightly at longer distances.
Generally, defect sites are completely saturated with water at very low (ppm) humidity. However, we find that MoS2 with high defect density (10%) does not saturate at low humidity and never truly reaches 100% saturation (98% saturated at 1% RH and higher). We attribute this to the presence of more adjacent defects that we show are slightly less favorable binding sites for water. However, adjacent defect sites on surfaces result in more water adsorption at medium or high humidities because water molecules bound to adjacent sites create ideal binding sites for a third water molecule stabilized by two hydrogen bonds.
While surface defects in bulk MoS2 are more favorable for water adsorption than edges, edge sites also readily bind water and have more room for a second layer adsorbed to the bound water molecules. (In the bulk, each defect can contain only one water molecule.) Therefore, we conclude at very low humidity, surface defect sites are saturated, and at higher humidity (about 3% relative humidity) edge sites become saturated and take on more water. Water binding to the edge sites disrupts the formation of ordered surface lamellae and reduces the effectiveness of the lubricant.29,36
Practically, all defect sites are saturated above 3–5% relative humidity and virtually all MoS2 that has been exposed to regular atmosphere should be considered saturated with at least one water molecule per defect site.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3ra07984h |
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