Hao
Tian†
a,
Ailing
Song†
ab,
Huajun
Tian
c,
Jian
Liu
de,
Guangjie
Shao
*b,
Hao
Liu
*a and
Guoxiu
Wang
*a
aCentre for Clean Energy Technology, School of Mathematical and Physical Sciences, Faculty of Science, University of Technology Sydney, Broadway, Sydney, NSW 2007, Australia. E-mail: hao.liu@uts.edu.au; guoxiu.wang@uts.edu.au
bState Key Laboratory of Metastable Materials Science and Technology, College of Environmental and Chemical Engineering, Yanshan University, Qinhuangdao 066004, China. E-mail: shaoguangjie@ysu.edu.cn
cKey Laboratory of Power Station Energy Transfer Conversion and System of MOE, School of Energy Power and Mechanical Engineering, North China Electric Power University, Beijing 102206, China
dState Key Laboratory of Catalysis, iChEM, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, 457 Zhongshan Road, Dalian 116023, China
eDICP-Surrey Joint Centre for Future Materials, Advanced Technology Institute, Department of Chemical and Process Engineering, University of Surrey, Guildford, Surrey, GU2 7XH, UK
First published on 17th May 2021
Clean and sustainable electrochemical energy storage has attracted extensive attention. It remains a great challenge to achieve next-generation rechargeable battery systems with high energy density, good rate capability, excellent cycling stability, efficient active material utilization, and high coulombic efficiency. Many catalysts have been explored to promote electrochemical reactions during the charge and discharge process. Among reported catalysts, single-atom catalysts (SACs) have attracted extensive attention due to their maximum atom utilization efficiency, homogenous active centres, and unique reaction mechanisms. In this perspective, we summarize the recent advances of the synthesis methods for SACs and highlight the recent progress of SACs for a new generation of rechargeable batteries, including lithium/sodium metal batteries, lithium/sodium–sulfur batteries, lithium–oxygen batteries, and zinc–air batteries. The challenges and perspectives for the future development of SACs are discussed to shed light on the future research of SACs for boosting the performances of rechargeable batteries.
The design and synthesis of high-performance electrocatalysts are of great significance to achieve fast electrochemical reactions through reducing the energy barriers and accelerating the kinetics of the electrochemical process. Until now, substantial efforts have been devoted to achieving novel electrocatalysts with excellent performance through downsizing the electrocatalyst particles. The superior performances are generally attributed to the fact that the number of catalytically active sites can be increased, and the surface configuration and electronic structure can also be optimized.2 For example, metal-based nanoparticles and subnanoclusters have been successfully synthesized on matrix materials with large surface areas, such as carbon, g-C3N4, metal oxides, and metal sulfides, to obtain improved catalytic reactivity for various electrocatalytic applications.3 However, due to the high surface energy, the small and fine metal particles can be easily aggregated into clusters, leading to low catalytic activities.4 In addition, the intermediate conversion in the electrocatalytic process can be affected by the uneven size distribution of the catalysts, resulting in poor electrochemical performances. Therefore, it is essential to develop novel metal electrocatalysts with uniform size distribution and regular morphologies.
Single-atom catalysts (SACs), consisting of isolated metal atoms dispersed or anchored on matrix materials, have received tremendous attention in the field of catalysis and electrochemical systems.4–8 High activity and conversion efficiency for chemical reactions can be achieved using SACs with uniform and well-defined atomic dispersion. Compared with traditional catalysts, SACs display several merits in electrochemical energy storage and conversion, leading to excellent electrochemical performances with high energy density and high-rate performances for battery systems. First, energy barriers between chemical intermittents can be reduced due to the low-coordination and unsaturated active sites with high surface energy.9 Second, the charge transfer can be promoted through the strong bonding between matrices and single atoms.10 Lastly, soluble reaction intermittent can be immobilized by the strong polarity of SACs and the kinetic process in the electrochemical reactions can be accelerated.11 Therefore, the incorporation of SACs into electrode materials is a promising strategy to promote sluggish electrochemical reactions and increase the practical energy densities and rate capabilities.
SACs have been used to achieve high rate and long cycling performances for advanced battery systems, including lithium/sodium metal batteries, lithium/sodium–sulfur batteries, lithium–oxygen (Li–O2) batteries, and zinc–air (Zn–air) batteries. With the development of synthetic strategies, various SACs have been designed and synthesized to exploit the catalytic effects for enhancing the conversion kinetics, solving the challenges for the next-generation batteries. For example, the formation of lithium/sodium dendrite can be suppressed and the affinity between lithium/sodium metal and the support matrix can be improved by using SACs, leading to high coulombic efficiency and long cycling life.12 In addition, polysulfide migration can be restricted and redox reaction efficiencies can be enhanced for lithium/sodium–sulfur batteries. This is because SACs can catalytically improve polysulfide conversion and provide strong adsorption for soluble polysulfides.11 During the charge and discharge of Li–O2 and Zn–air batteries, the reaction kinetics of the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) can be accelerated.13
Several reviews on SACs have been published in recent years, especially in the area of catalysis for conversion reactions.14–17 In this perspective, we systematically summarize the recent progress on SACs, mainly focusing on synthetic approaches to optimized properties of SACs for new generation high-energy rechargeable batteries (Fig. 1). The synthetic strategies for the preparation of SACs are summarized, and their applications in various electrochemical energy storage devices are presented. Then, we discuss the challenges and opportunities for the development of SACs for electrochemical energy storage.
Fig. 1 Schematic illustration of Single Atom Catalysts (SACs) synthesis strategies and their battery applications. Image for Li/Na metal batteries: reproduced by permission.63 Copyright 2019, American Chemical Society. Image for Li/Na sulfur batteries: reproduced by permission.71 Copyright 2019, American Chemical Society. Image for Li–O2 batteries: reproduced by permission.84 Copyright 2020, Springer Nature. Image for Zn–air batteries: reproduced by permission.113 Copyright 2019, Wiley-VCH. |
MOFs have been widely used as heterogeneous catalysts because of their large surface area, uniform pore size, and good chemical stability.19 Suitable mononuclear metal precursors can be encapsulated within the porous architecture through the pore confinement effect. Furthermore, abundant anchoring sites can be created via the modification of MOFs, ensuring the high dispersion and stability of single atoms.20 Zeolite imidazolate frameworks (ZIFs), one of the representative classes of MOFs, have attracted extensive attention, owing to their well-controlled morphology and porosity, large surface area, textural tunability, high thermal and chemical stability.21 For example, Li et al. reported the preparation of an isolated single-atom Fe/N-doped porous carbon (ISA Fe/CN) catalyst through the encapsulation of ZIF-8 and metal precursor Fe(acac)3, and the following calcination process (Fig. 2a).22 Because of the superior spatial confinement effect of the metal precursors from ZIF-8 and the abundant nitrogen species to stabilize the single metal atoms, the obtained ISA Fe/CN catalysts can achieve a high loading of Fe (about 2.2 wt%), resulting in excellent electrochemical performances. Apart from such pore-confinement calcination strategy, a solvent-assisted surface-integration strategy to obtain SACs was also introduced. Based on this strategy, Xing and colleagues successfully synthesized Cr/N/C SACs with highly dispersed Cr atoms and Cr–N4 coordination structure.23 When the catalysts were used for ORR, a low half-wave potential (0.773 V) and excellent durability were achieved.
Fig. 2 (a) Schematic illustration of the formation of Fe–ISAs/CN. Reproduced by permission.22 Copyright 2017, Wiley-VCH. (b–d) Models of zeolite LTL with pore nomenclature and [Pt(NH3)4]2+ and PtOx located in the 8-membered ring at the C site. Reproduced by permission.25 Copyright 2014, Wiley-VCH. (e) Illustration of the preparation of Pt@MCM-22. Reproduced by permission.26 Copyright 2017, Springer Nature. (f) Schematic diagram of the photocatalytic selective reduction of CO2 over Ni-TpBpy. (g) Ni-TpBpy, Ni-TpPa, and Ni-TbBpy for the photocatalytic reduction of CO2 in a 2 h reaction. Reproduced by permission.28 Copyright 2019, American Chemical Society. |
Compared with MOFs, ZIFs provide a microporous aluminosilicate structure with abundant hydroxyl groups on the surface, which can serve as anchoring sites for single active sites.24 At the same time, the location of cationic sites in the zeolite framework can be substituted by ion exchange. After heat treatment, SACs with single atoms stabilized by adjacent oxygen centres can be obtained. For example, the pores of a Linde type “L” (“LTL”) zeolite were ion-exchanged to place K+ ions within the zeolite frameworks (producing a K-LTL zeolite), and then Pt metal precursors were incorporated to contribute Pt2+ ions (Fig. 2b–d). After oxidation at 633 K, Pt SACs with a well-defined structure and high dispersion of Pt single atoms can be acquired.25 On the other hand, another approach to achieve SACs based on zeolites is the in situ encapsulation of a metal complex and zeolite precursor with the following activation treatment.26,27 Because of the anionic nature of the aluminosilicate precursor, it is of great importance to foster a favourable interaction between the metal complex and aluminosilicate precursor when using this method. Corma et al. reported the generation of siliceous MCM-22 supported single Pt atoms and Pt clusters, starting from a siliceous layered precursor of MCM-22 with the incorporation with Pt metal complexes (Fig. 2e).26 It was found that the “cups” and “cages” of the MCM-22 zeolite could entrap single Pt atoms and small Pt clusters, which were stable within the MCM-22 framework even during high-temperature treatments.
Covalent organic frameworks (COFs), which are similar to MOFs, can also be used as support materials for the spatial confinement of single atoms.28–30 Owing to the abundant existence of B, N, and C elements, these heteroatoms can provide coordination sites for single metal atoms. For instance, single Ni sites can be covalently bonded within bipyridine ligands within the 2,2′-bipyridine-based COF (Fig. 2f).28 The obtained Ni-TpBpy SACs with ultrasmall size (0.17 nm) and high dispersion of Ni atoms proved to be an efficient photocatalyst for the selective reduction of CO2 to CO (Fig. 2g).
The spatial confinement method for the preparation of SACs is usually easy to achieve, and the obtained SACs have a homogeneous distribution of single atoms and well-defined structure. Nevertheless, this method requires further improvement. These include: (1) it usually involves high-temperature pyrolysis and rigorous reaction conditions to generate the micro-cages for trapping single atoms and to remove the ligands of mononuclear metal precursors, restricting the large-scale production; and (2) the spontaneous formation of micropores with small cavity dimensions can limit the mass transportation of the reactants.
Inducing anion vacancies, including oxygen, sulfur, and nitrogen vacancies, have been commonly performed to create trapping sites to immobilize single atoms.31 Oxygen vacancies usually exist in oxides and hydroxides, such as CeO2, ZrO2, TiO2, Ca10(PO4)6(OH)2, Ni(OH)2 and Co(OH)2.15 For example, Wang et al. reported on oxygen-defective TiO2 nanosheet-supported single Au atom catalysts (Au-SA/Def-TiO2) with a tri-centered Ti–Au–Ti structure (Fig. 3a).32 As shown from the aberration-corrected high-angle-annular-dark-field scanning transmission electron microscopy (HAADF-STEM) image of Au-SA/Def-TiO2 in Fig. 3b, it was observed that large amounts of bright diffraction maxima were well dispersed across the nanosheet surface, revealing that the single Au sites were uniformly dispersed on the oxygen-defective TiO2 nanosheets. The Au single sites were effectively stabilized by the oxygen vacancies. The energy barrier of CO oxidation can be reduced, and the CO adsorption on the isolated Au sites can be optimized by the construction of such Ti–Au–Ti structures within the obtained catalysts. For the creation of sulfur and nitrogen vacancies, layered transition metal dichalcogenides, such as MoS2 and WS2, show abundant sulfur vacancies. In addition, TiN can provide enough nitrogen vacancies as anchoring sites for the single atoms. For example, through the engineering of sulfur vacancy distributions, single cobalt atoms can be successfully attached to monolayer MoS2, leading to the generation of Co–S–Mo active sites for the catalytic hydrodeoxygenation reaction at a low operating temperature (180 °C) (Fig. 3c and d).33 In addition, nitrogen vacancies can be induced to stabilize single Pt atomic sites on the TiN support surfaces, with the achieved catalysts showing excellent electrochemical performances.
Fig. 3 (a) Schematic illustration of the synthesis procedure and the results of Au-SA/Def-TiO2. (b) HAADF-STEM image, single atomic Au sites highlighted by red circles. Reproduced by permission.32 Copyright 2018, Wiley-VCH. (c) HAADF image of the basal plane of Co–SMoS2 (post-catalysis). Scale bar, 0.5 nm. (d) Stability test of Co–SMoS2 for HDO of 4-methylphenol. Reaction conditions: 3 MPa at 180 °C. Reproduced by permission.33 Copyright 2017, Springer Nature. (e) Schematic of the electrochemical exfoliation process of MXene with immobilized single Pt atoms. (f) Normalized XANES spectra at the Pt L3-edge of the Pt foil, PtO2 and Mo2TiC2Tx–PtSA. Reproduced by permission.34 Copyright 2018, Springer Nature. (g) EXAFS FT k2-weighted χ(k) function spectra of Pt1/Ti3−xC2Ty and a reference. (h) WT for the k2-weighted Pt L3-edge EXAFS signals in Pt1/Ti3−xC2Ty and Pt foil. (i) TDOS and PDOS of Pt1/Ti3−xC2Ty. Inset: schematic model. Reproduced by permission.35 Copyright 2019, American Chemical Society. |
Cation vacancies can also be created to restrict the migration of single atoms to prepare SACs, leading to the modification of electronic and coordination structures. Wang et al. also achieved the creation of Mo vacancies in transition metal MXene nanosheets with abundant exposed basal planes by electrochemical exfoliation method.34 As shown in Fig. 3e, single Pt atoms can be immobilized by Mo vacancies formed on the MXene nanosheets. Extended X-ray absorption fine structure spectroscopy (EXAFS) revealed that three carbon atoms coordinate with single-atomic-site Pt on the MXene nanosheets. X-ray absorption near-edge structure (XANES) in Fig. 3f indicated that the single Pt atoms in nanosheets are positively charged, confirming that the single-atoms of Pt were anchored in the Mo vacancy. Followed this work, single Pt atoms on two-dimensional Ti3−xC2Ty MXene nanosheets (Pt1/Ti3−xC2Ty) were successfully achieved through a simultaneous self-reduction of the [PtCl6]2− metal complexes at room temperature by abundant Ti-deficit vacancies.35 The Pt EXAFS Fourier transform curves of Pt1/Ti3−xC2Ty and references in Fig. 3g and a wavelet transform (WT) analysis of the Pt L3-edge EXAFS oscillations in Fig. 3h show the formation of the Pt–C and Pt–Ti bonds, and the existence of atomically dispersed Pt atoms in the prepared catalysts. The theoretical calculation in Fig. 3i reveals the strong electronic coupling of the Pt and C/Ti atoms, resulted in a downshifting of the d-band center compared to that of Pt NPs and optimal activation energy of the target reactants.
The preparation process in the defect design method usually involves the capture of a metal complex by the defects on the supports (such as metal oxide and carbon-based materials) and the post-treatment of the as-formed precursors through sintering. Metal oxide matrices have been proven to be effective catalyst supports for heterogeneous catalysis. The carbon-based SACs have shown superior electrochemical performances (such as in ORR) compared with state-of-art Pt/C catalysts. In addition, the metal loading of SACs can be tuned by changing the concentration of defects. Compared with metal oxide support materials, carbon-based support materials can achieve a higher metal content because of their large surface area. For example, Zhang et al. reported a catalyst comprising Ni single atoms supported on N-doped carbon nanotubes (Ni SAs/NCNTs). The specific surface area of the Ni SAs/NCNTs is 689 m2 g−1, and the loading of Ni is as high as 6.63 wt%.36 Compared with lower-dimensional materials, graphene has a larger theoretical specific surface area and is expected to obtain a higher single-atom loading. Jiang and co-workers achieved the synthesis of high Fe loading in iron single atoms on graphene (FeSA-G).37 The high loading of up to 7.7 wt% makes the FeSA-G have excellent ORR performance.
Fig. 4 (a) HAADF-STEM images of Pt1/FeOx. Reproduced by permission.38 Copyright 2011, Springer Nature. (b) Representative AC HAADF-STEM image of the Pt1/Ni(OH)x catalyst. The yellow circles were drawn around SAS Pt. (c and d) Studies of the interaction between the Ni2+ vacancies and isolated Pt atoms. Top and side views of the most stable structure and charge density difference for the Pt atom adsorbed on the Ni(OH)2 with Ni2+ vacancies (c) and without Ni2+ vacancies (d). The cyan, gray, red, and white balls refer to the Pt, Ni, O, and H atoms, respectively. For charge density difference, yellow (blue) corresponds to the charge accumulation (depletion) plotted with an isovalue of ±0.01 e Å−3. Reproduced by permission.40 Copyright 2018, Springer Nature. (e) High-resolution STEM images of 1 wt% Pt/γ-Al2O3. (f) The 27Al MAS-NMR spectra of γ-Al2O3 (black) and 10 wt% Pt/γ-Al2O3 (red) (both samples were calcined at 573 K before NMR measurements). Reproduced by permission.41 Copyright 2009, the American Association for the Advancement of Science. (g and h) Atomic STEM images along (g) the [111] zone axis and (h) [211] zone axis. (i) The lines represent the line profiles for the HAADF intensity analysis labeled in (g) and (h). Reproduced by permission.42 Copyright 2020, American Chemistry Society. (j) FePc molecules supported on 3D graphene hollow nanospheres facilitating the formation of the Fe single atom arrays. Reproduced by permission.43 Copyright 2019, Wiley-VCH. |
Nonreducible oxides, such as Al2O3, can also anchor single-atom metal species at unsaturated centres. Kwak and co-workers impregnated γ-Al2O3 with aqueous Pt(NH3)4(NO3)2 solutions, and then calcined at 573 K to achieve Pt/γ-Al2O3 SACs with a Pt loading of 1.0 wt% (see Fig. 4e).41 The results of ultrahigh magnetic field Al magic-angle spinning (MAS) nuclear magnetic resonance (NMR) spectroscopy (Fig. 4f) and HAADF-STEM characterization indicated that pentacoordinated Al3+ centres on the γ-Al2O3 surface were the anchoring sites for the precursor of metallic Pt and PtO. The existence of unsaturated centres of γ-Al2O3 was the key to effectively anchoring the Pt single atoms. It was also demonstrated that particles could migrate on the surface of the α-Al2O3 matrix without the pentacoordinated Al3+ sites. NiO can also be used as a support to prepare SACs. NiO-grown carbon cloth (CC) was first impregnated with chloroiridic acid ethanol solution, and then calcined at 350 °C for 20 min to obtain the Ir–NiO/CC catalyst with Ir loading up to ∼18 wt%.42 STEM and EXAFS results demonstrated the formation of the six-coordinated Ir–O between the isolated Ir atoms on the NiO substrates (Fig. 4g–i), which resulted in a high loading of Ir single atoms in the catalysts. Moreover, this method was extended to prepare single Mn, Fe, Co, Ru, and Pt atoms supported on NiO. In addition, the π–π conjugation effect can be used to anchor single atoms through both impregnation and coprecipitation methods.44,45 Xu and co-workers fabricated Fe–Nx ISAs/GHSs catalysts by coating GO nanosheets on SiO2 nanospheres (SiO2@GO) with subsequent annealing of the mixture of SiO2@GO and FePc in an N2 atmosphere for 3 h and an etching process (Fig. 4j).43 The as-prepared SACs exhibited an outstanding E1/2 of 0.87 V (vs. RHE) in ORR.
Enormous efforts have been devoted to preparing SACs via defect engineering through impregnation and coprecipitation methods to achieve unsaturated site controlling and π–π conjugation anchoring. The strong interactions between the single atoms and their support structures can effectively facilitate the successful synthesis of SACs. The impregnation and coprecipitation methods are based on a simple wet chemical strategy, and the metal loading can be controlled by the amounts of defects, unsaturated sites, and overall surface areas. Therefore, to achieve SACs with high loading, a combination of effects is required for the generation of abundant defects, unsaturated sites, and a large surface area.
Fe–N–C catalysts with atomically dispersed Fe sites and an overall Fe loading of about 2.8 wt% were synthesized through the thermalization of MOF precursors (Fe-doped ZIF-8).46 Zinc ions in the ZIF-8 precursor could be reduced and then evaporated during pyrolysis. Aberration-corrected HAADF-STEM images of the resultant material presented bright spots, corresponding to the atomically dispersed Fe and Zn sites (Fig. 5a). Fe K-edge XANES, EXAFS, and XPS spectra, as shown in Fig. 5b–d, indicate a planar Fe–X4 (X = N or C) structure with a +3 oxidation state of Fe ions in the Fe–N–C catalysts. In addition, Li and co-workers developed a general host–guest synthesis strategy through coordination engineering to prepare high loading SACs supported on nitrogen-doped carbon (M1/CN, M = Pt, Ir, Pd, Ru, Mo, Ga, Cu, Ni, Mn).47 Under the condition of in situ crystal growth, the metal precursors were encapsulated in ZIFs cages to form a uniformly dispersed host–guest structure. In the subsequent high-temperature calcinations, the metal precursors were decomposed and immobilized on the nitrogen-doped carbon substrates (Fig. 5e). The method has considerable universality and could achieve the synthesis of various SACs, covering 3d, 4p, 4d and 5d catalytically active elements from the periodic table. For Ir1/CN catalysts with an Ir loading of 1.2 wt%, XANES results indicated the presence of stable forms of Ir–N4.
Fig. 5 (a) Aberration-corrected HAADF-STEM image of Fe3+–N–C. (b) Fe K-edge XANES spectra of Fe3+–N–C (black), Fe2O3 (blue dashed), Fe3+ TPPCl (green dashed), FeO (pink dashed), and Fe foil (orange dashed). (Inset) Enlargement of the main edges. (c) R-space Fe K-edge EXAFS spectra. Shown are data (black) and fitting curves (red). (d) Fe 2p XPS spectrum. Reproduced by permission.46 Copyright 2019, the American Association for the Advancement of Science. (e) A host–guest strategy for the fabrication of metal single-atom catalysts. Reproduced by permission.47 Copyright 2020, Springer Nature. (f) Illustration of the synthesis of Ni/GD and Fe/GD. (g) Adsorption of single metal atoms on GD (left: possible adsorption sites; right: optimized configuration). (h) Electrostatic potential maps of pristine GD, Ni/GD, and Fe/GD, respectively. Reproduced by permission.49 Copyright 2018, Springer Nature. (i) Schematic illustration of the preparation of SA–Cu–TCN. (j) Representative HAADF-STEM image of SA–Cu–TCN. Reproduced by permission.50 Copyright 2020, Wiley-VCH. |
Graphdiyne is another kind of precursor that can tightly immobilize single metal atoms through Metal–C bonds. For example, graphdiyne was employed to adsorb Fe3+ ions, followed by reduction with NaBH4 to prepare single-atom Fe–graphdiyne catalysts.48 Li and co-workers also prepared graphdiyne grown on the surface of three-dimensional carbon cloth, which can be used as supports to achieve SACs with Fe or Ni single atoms stabilized on a graphdiyne surface (Ni/GD, Fe/GD) through the electrochemical reduction method (Fig. 5f).49 From the theoretical calculations, both of the optimization results of the calculation models showed that the single metal atoms were bonded to the carbon atoms of the initial butadiyne (Fig. 5g and h). This bonding was different from that observed in SACs with metal–N coordination, which were obtained from MOF precursors.
Graphitic carbon nitride (g-C3N4) with six-fold cavities connected by tertiary amines possesses plentiful nitrogen coordinators, which can be utilized to capture single metal atoms. For example, chlorophyll sodium copper was first incorporated into melamine-based supramolecular precursor layers. After thermal polymerization, Cu-based SACs were achieved (Fig. 5i and j).50 XANES spectra and theoretical calculations indicated that each Cu atom could coordinate with three in-plane N atoms or four N atoms of the two neighbouring C3N4 layers, forming two different types of Cu–Nx as effective charge transport channels. This work demonstrated that the dense six-fold cavities based on g-C3N4 are effective to anchor single metal atoms to obtain SACs.
Compared to the previously discussed methods (spatial confinement, defect design, and impregnation & coprecipitation), the coordination engineering method can control the coordination structure, the number of anchored metal atoms, and the interaction between metal atoms and the ligands by changing the synthesis parameters. Moreover, the versatility in selecting the adjustable construction units of the precursor materials facilitates the synthesis of various SACs with well-controlled structures and functionalities.
The photochemical method is a mild and simple preparation method, and was first utilized for the preparation of SACs in 2015 by Zheng and co-workers.52 In this synthesis route, the key to the formation of single atoms was the adsorption of H2PdCl4 on TiO2 with subsequent exposure of the solution to a UV lamp. The loading of Pd in the prepared Pd1/TiO2 can be controlled to 1.5 wt%. To control the atomic diffusion of metal ions in the solution, near-freezing temperature control technology has been introduced to this photochemical method. For example, the ice solution containing H2PtCl6 was first irradiated with a UV lamp in a lyophilizer to obtain an ice solution with Pt single atoms, and subsequently impregnated with mesoporous carbon to obtain Pt1/MC.53 Furthermore, such a freezing-assisted strategy can be combined with wet chemical methods for ion-adsorption to synthesize atomic SACs, which can effectively restrict the random diffusion and aggregation of metal precursors. In a typical example, a solution of GO dispersion containing Ni2+ and Y3+ ions were first freeze-dried, and then calcined to obtain the Ni/Y2O3 nanosheets with single Ni atoms.54
The microwave-assisted method provides another strategy that can quickly initiate a chemical reaction to achieve single atom dispersion. Microwave-assisted methods have many advantages for the SACs synthesis, such as simple and fast reaction approach, reduced reaction times, environmentally friendliness, and efficient atom utilization. For example, microwave heating has been used to achieve high temperatures with the simultaneous reduction of graphene oxide, nitrogen doping, and embedding of metal atoms into a graphene lattice in a one-step process.55 An impressive aberration-corrected HAADF-STEM image of the prepared SACs “Co-NG-MW” shows a uniform dispersion of bright dots, which were attributed to the single atoms of cobalt.
The ball milling method based on demonstrated mechanochemical processes has inherent benefits, such as easy large-scale production and low solvent consumption. Kilogram-level SACs have been prepared via ball milling by Ma and co-workers.56 Palladium acetylacetonate and zinc acetylacetonate were first ball milled, followed by calcination in an air atmosphere at 400 °C for 2 hours to obtain Pd1/ZnO SACs at a fabrication scale of 1 kg batches of the final product. Across different batch preparation size-scales, the obtained catalysts had the same chemical structure and catalytic performance for the hydrogenation of phenylacetylene. This work indicates that the ball milling method has great potential for the mass production of SACs.
Recent studies showed that the introduction of heterogeneous seeds within a carbon matrix to be used as a lithiated electrode can affect the distribution and growth of dendrites, and reduce the nucleation overpotential.12 One of the most effective methods is to fabricate SACs to suppress lithium dendrites and enhance the affinity between lithium and host materials. For example, single iron atoms in an N-doped carbon matrix (FeSA–N–C) have been prepared as lithiophilic sites for the minimization of Li nucleation.61 FeSA–N–C catalysts present a lower overpotential (0.8 mV) compared with pristine carbon matrix (18.6 mV) because single-atom Fe- and N-doping of a carbon matrix can lead to the uniform deposition of lithium on the electrode surface, and restrict the growth of lithium dendrites (Fig. 6a). Theoretical calculations also showed the excellent affinity between Li ions and FeSA–N–C catalysts at the atomic level (Fig. 6b). As a result, while bare Cu foil and C@Cu electrodes present unstable Coulombic Efficiency (CE), the FeSA–N–C@Cu electrode could achieve a CE of 98.8% for about 200 cycles (Fig. 6c), indicating that FeSA–N–C catalysts can enhance the lithium utilization and suppress the growth of Li dendrites during electrochemical processes in lithium metal batteries. Apart from the single Fe atom for lithium–metal batteries, Zhang et al. reported the synthesis of atomically dispersed CoNx-doped graphene (CoNC) with 0.40 wt% Co to accommodate dendrite-free lithium deposition.62 In the HAADF-STEM image reproduced in Fig. 6d, uniformly distributed Co atoms (highlighted by yellow circles) can be observed. As shown in Fig. 6e (visible as dense black spots), uniform lithium nucleation sites were deposited on carbon supports. The existence of atomically dispersed Co atoms and N dopants within a graphene framework can tune the local electronic structure, and facilitate the adsorption of lithium ions and the subsequent nucleation process. In addition, large volume changes can be alleviated during reversible Li plating/stripping processes, resulting in stable SEI generation. Consequently, CoNC anodes retained a high and stable CE of 98.4% and 98.2% for over 200 cycles at 8.0 and 10.0 mA cm−2, respectively (Fig. 6f). CoNC catalysts exhibited superior electrochemical performances above nitrogen-doped graphene or Cu, further confirming that CoNC electrodes demonstrate strong lithiophilicity and high reversibility as Li metal anodes during repeated plating/stripping.
Fig. 6 (a) Schematic representation of the Li plating process on the Cu, C@Cu, and FeSA–N–C@Cu electrodes (η means the nucleus overpotential of the Li deposition). (b) The radial distribution function (RDFs) of Li–C and Li–FeSA–N–C. (c) Cycling performances of full cells with LiCoO2 as the cathode and FeSA–N–C/Li (C/Li, Cu/Li) as the anode at 1C (1C = 274 mA g−1). Reproduced by permission.61 Copyright 2019, American Chemical Society. (d) HAADF-STEM image of the CoNC materials. (e) TEM image of the Li nucleation sites on CoNC at 0.1 mA cm−2 for 5 min. (f) Long-term electrochemical cycling performance of CoNC, NGM, and Cu electrodes at a fixed capacity of 8.0 mA h cm−2 and 10.0 mA h cm−2, respectively. Reproduced by permission.62 Copyright 2019, Wiley-VCH. (g) Schematic illustration of the Na plating behavior on the ZnSA−N–C electrodes. (h) HAADF-STEM image of ZnSA−N–C. Single Zn atoms are highlighted in yellow circles. Scale bar, 2 nm. (i) The nucleation overpotential of different substrates. (j) DFT calculations on the affinity between carbon and a single Zn atom site to evaluate the strong interaction for Na ions. Na is expected to nucleate from single Zn atom sites. (k) Coulombic efficiency with an areal capacity of 0.5 mA h cm−2 at a current density of 0.5 mA cm−2. (l) Long-term cycling stability with high coulombic efficiency of almost 100% at 0.5C. Reproduced by permission.63 Copyright 2019, American Chemical Society. |
Compared with lithium metal batteries, sodium–metal batteries with high theoretical specific capacity (1166 mA h g−1) and low electrochemical potential (−2.714 V vs. standard hydrogen electrode) have received great attention due to the low price and wide availability of sodium sources.64 Like lithium anodes, sodium anodes also suffer from high reactivity of sodium metal, huge volume change effect, uneven sodium deposition, and dendrite growth during the plating and stripping processes.65 Moreover, because the radius of sodium ions is larger than that of lithium ions, the low utilization of sodium metal and the uncontrollability of sodium dendrites are more serious, leading to poor cycling ability and low reversibility.66 To address these problems, strategies such as constructing artificial SEI layers, designing electrolyte additives, and adding doping heteroatoms have been utilized, which are similar to the techniques used in lithium metal batteries. Recently, SACs have also been introduced for sodium dendrite suppression and sodium affinity enhancement for sodium metal batteries. The Yan group proposed a novel synthetic strategy to prepare N-anchored single Zn atoms on carbon supports (ZnSA–N–C) through direct calcination of Zn-containing ZIFs, maximizing sodium utilization and regulating sodium deposition (Fig. 6g).63 Highly isolated atomic Zn species (highlighted as yellow circles in Fig. 6h) have been homogeneously distributed on carbon supports. The nucleation overpotential of metallic Na deposition on ZnSA–N–C was much lower than that on carbon cloth (CC) and bare Cu foil because of the thermodynamic mismatch between the ZnSA–N–C host and sodium metal (Fig. 6i), indicating that the heterogeneous nucleation barriers can be effectively overcome through the use of ZnSA–N–C catalysts. DFT calculations further showed a large binding energy (0.34 eV) between the single Zn atoms and sodium ions, revealing that single zinc atoms could serve as nucleation centres for sodium ions to spatially control and suppress the growth of sodium dendrites (Fig. 6j). As shown in Fig. 6k, test cells with ZnSA–N–C anodes displayed a high CE of 99.8% over 350 cycles. Moreover, when assembled with the Na3V2(PO4)3 cathodes in full cells (Fig. 6l), single Zn atom-decorated anodes exhibited excellent long-term cycling performances for 1000 cycles with a high CE of 100% at the current density of 0.5C. Single Zn atoms in the ZnSA–N–C anodes can enhance the surface activity, reduce the reaction energy barrier, and accelerate the adsorption of sodium ions in the reversible sodium stripping/plating processes, leading to stable long-term cycling behaviours.
SACs carbon materials as sulfur hosts have been synthesized for the improvement of the electrochemical performance of Li–S batteries. For example, single Co atoms incorporated in N-doped graphene (Co–N/G) have been obtained through heat treatment of a mixture of graphene oxide and cobalt chloride under ammonia and argon gas at 750 °C. These have been used as cathode materials (S@Co–N/G) for Li–S batteries.11 As shown in the HAADF-STEM image in Fig. 7a, Co atoms were verified to be homogeneously dispersed on the graphene supports. X-ray absorption spectroscopy (XAS) spectra, as shown in Fig. 7b and c, reveal the formation of Co–N–C coordination moieties. To understand the catalytic effect of the Co–N–C centers incorporated in graphene supports, cyclic voltammetry profiles, as shown in Fig. 7d, indicate that S@Co–N/G materials show pronounced cathodic and anodic peaks. The discharge and charge profiles in Fig. 7e and f indicate that S@Co–N/G presented the lowest overpotentials, revealing the high catalytic effects of Co–N/G materials for the conversion of lithium polysulfides. Further theoretical calculations in Fig. 7g were used to investigate the improvement of the reaction kinetics during the discharging and charging processes, revealing that the reaction activation energies were greatly reduced, and the sulfur reductions were more thermodynamically favorable on Co–N/G supports. When used as cathode materials for Li–S batteries, the as-prepared cathodes containing 90 wt% sulfur loading retained a discharge capacity of 681 mA h g−1 with coulombic efficiency of ∼99.6% and an average capacity decay rate of 0.053% per cycle (Fig. 7h). In further work, Zhang et al. also designed and synthesized cathode materials containing L2S and single Fe atom catalysts supported on porous nitrogen-doped carbon materials (Li2S@NC:SAFe) through the calcination of the mixture, including polyaniline, lithium sulfides, and iron acetate precursors, at 700 °C under argon atmosphere.70 Theoretical calculations, as summarized in Fig. 7i, show that the energy barriers for the delithiation of Li2S can be decreased by using highly active single iron atom catalysts, facilitating Li ion transportation. The HAADF-STEM image in Fig. 7j clearly shows a homogenous distribution of single Fe atoms, which is also confirmed from the EXAFS results shown in Fig. 7k. Based on the experimental results and theoretical calculations, a mechanism was proposed for the utilization of single iron catalysts for Li–S batteries (Fig. 7l). First, Li–S bond lengths will be increased by coordination between SACs and Li2S. During the charging process, lithium ions could be easily decoupled from the intermediate [N–F⋯S–Li2], which could incorporate with neighboring Li2S molecules to generate a polysulfide through repeated delithiation processes. When tested as Li–S batteries, Zhang's as-prepared cathode materials exhibited high-rate performance (588 mA h g−1 at 12C) and excellent cycling capability with low capacity fading (0.06% per cycle for 1000 cycles at 5C). Moreover, SACs can also be used as separator layers for Li–S batteries. Xie and colleagues prepared separators for Li–S batteries through coating graphene foam impregnated with SACs on commercial polypropylenes.71 Synthesis of the catalyst (Fe1/NG) was achieved via heat treatment of GO foams containing the FeCl3 precursor at 750 °C under Ar/NH3 atmosphere. As shown in Fig. 7m, the Fe1/NG catalysts showed strong adsorption ability for polysulfides. After the Fe1/NG catalysts were coated on commercial separators, it was observed that no polysulfides diffused through the Fe1/NG-modified separators after 48 h (Fig. 7n) compared with significant leakage through the plain commercial separators. This indicates that the Fe1/NG catalysts can immobilize lithium polysulfides through strong electrostatic capability between metal and non-metal atoms, leading to the minimization of the shuttling effect and an overall improvement in the cell performance.
Fig. 7 (a) HAADF-STEM images of Co–N/G. (b) XANES and (c) FT-EXAFS in R space for Co–N/G and reference samples including Co/G, Co-foil, and Co3O4. (d) CVs of symmetric cells with Co–N/G, N/G, Co/G, and rGO electrodes. (e) Discharge and (f) charge profiles of S@Co–N/G, S@N/G, S@Co/G, and S@rGO electrodes showing the overpotentials for conversion between soluble LiPSs and insoluble Li2S2/Li2S. (g) Energy profiles for the reduction of LiPSs on N/G and Co–N/G substrates. (Insets) The optimized adsorption conformations of the intermediate species on the N/G and Co–N/G substrate. (h) Cycling performance of S@Co–N/G, S@N/G, S@Co/G, and S@rGO electrodes. Reproduced by permission.11 Copyright 2019, American Chemical Society. (i) Comparison of the delithiation energy barriers of the pristine Li2S and the Li2S@NC with/without the SAFe catalyst. (j) HAADF-STEM images of single iron atoms in a Li2S@NC:SAFe nanocomposite. (k) Fourier transformed curves of the Fe K-edge EXAFS spectra of Li2S@NC:SAFe, Fe metal foil, and Fe2O3. (l) A proposed mechanism for the SAFe catalyzed Li2S delithiation reaction. Reproduced by permission.70 Copyright 2019, Elsevier. (m) Electrochemical titrations of Li2S6 adsorption on NG and M1/NG in 1,3-dioxolane (DOL)/1,2-dimethoxyethane (DME). Inset: digital photo of the Li2S6 solution after 12 h. (n) Polysulfide permeation tests for the Fe1/NG-modified separator. Reproduced by permission.71 Copyright 2019, American Chemical Society. |
Na–S batteries have competitive merit over Li–S batteries, e.g., having specific energy density (760 W h kg−1 compared with 500–600 W h kg−1 for Li–S batteries), the larger natural abundance of sodium (more than 400 times the availability of lithium), and its relatively low cost.75 High-temperature Na–S batteries have been used for stationary energy storage for decades.76 However, the extra cost and high risks at high temperatures have hindered the further development of high-temperature Na–S batteries.77 Therefore, it is a promising approach to develop room-temperature sodium–sulfur (RT-Na–S) batteries. Compared with Li–S batteries, the problems (such as the shuttling effect, the volume change of sulfur, poor sulfur conductivity, and the formation of insoluble sulfides) have so-far resulted in inferior electrochemical performances for the RT-Na–S batteries. To overcome these challenges, the utilization of SACs has become an alternative method to restrain the shuttling effect and activate the sulfur activity. For example, sulfur cathode materials containing atomic cobalt-decorated hollow carbon nanospheres (S@Con–HC) have been designed and prepared via calcination of hollow carbon spheres with CoCl2 precursors with a subsequent sulfur encapsulation step to prepare electrode materials for RT-Na–S batteries.73 DFT calculations (Fig. 8a) indicated that atomic cobalt could electro-catalyze the decomposition of Na2S4 by enhancing the binding energies of sodium polysulfides on single cobalt carbon supports compared with the pure carbon support. The resulting S@Con–HC cathode materials have achieved excellent reversible capacity of 508 mA h g−1 at 100 mA g−1 after 600 cycles, which is much higher than that for S@HC (271 mA h g−1). This excellent electrochemical behaviour of S@Con–HC is attributed to the atomic Co further enhancing the conductivity, electrocatalysing the sulfur conversion, and alleviating the dissolution of sodium polysulfides (Fig. 8b and c).
Fig. 8 (a) Energy profiles of the Na2S4 adsorption on the carbon-supported Co6 cluster (in blue) and carbon support (in red). (b) Schematic illustrations of the electrode reaction mechanism of the atomic cobalt-decorated hollow carbon sulfur host (S@Con–HC) and (c) hollow carbon hosting sulfur (S@HC). Reproduced by permission.73 Copyright 2018, Springer Nature. (d) Aberration-corrected HAADF STEM of CoSA–HC. (e) Co XANES spectra of CoSA–HC, Co foil and Co phthalocyanine (CoPc). (f) Energy profiles for the reduction of lithium polyselenides on NC and Co–NC supports (insets: the optimized adsorption conformations of the intermediate species on the NC and Co–NC substrate). Energy profiles of the transformation of Li2Se clusters on NC (g) and Co–NC (h). (The insets are: the initial, transition, and final structures, respectively.) The brown, pink, green, blue, and cyan balls represent C, Se, Li, N and Co atoms, respectively. Reproduced by permission.74 Copyright 2020, Springer Nature. |
Due to the similarity between sulfur and selenium in the same group of the periodic table, selenium has been treated as a possible substitute cathode material for lithium–selenium (Li–Se) batteries due to its high theoretical volumetric capacity (3253 mA h cm−3) and high conductivity (1 × 10−3 S m−1).78 However, the dissolution issue of high-order lithium selenides (Li2Sex, x > 4) and large volume expansion during the charge/discharge processes in the Li2Sex cathode materials lead to poor electrochemical performance and a low selenium utilization.79 Solutions to these problems are being demonstrated. Co single atoms have been applied to activate the selenium reactivity and immobilize selenium and polyselenides, achieving high rate capability and outstanding long-term cycling performance for Li–Se batteries.74 Co single atom/N-doped hollow porous carbon (CoSA–HC) was obtained from the heat treatment of MOFs. The aberration-corrected HAADF-STEM image reproduced in Fig. 8d provides strong evidence that single Co atoms have been homogeneously dispersed within CoSA–HC particles. The XANES results in Fig. 8e further reveal that the single Co atoms are positively charged, and the EXAFS data shows that isolated single Co atoms are atomically anchored on the carbon frameworks through the formation of Co–N3 and Co–N4 coordination moieties within the CoSA–HC particles. To further understand the enhancement of the reaction kinetics of the charge/discharge of these Se@CoSA–HC cathodes, first-principles calculations were conducted with results as depicted in Fig. 8f. The results indicate that the reaction rate for the reduction of Li2Se2 into Li2Se is noticeably increased during the discharge process by using single Co atom catalysts. The charging process data suggests that a smaller value than the calculated energy barriers for Li2Se decomposition (as shown in Fig. 8g and h) can be obtained through the provision of single Co atom catalysts.
Recently, SACs have been reported as active catalysts for Li–O2 batteries to yield a low charge overpotential, high reversible capacity, and good cycling stability.84,85 Yin and co-workers reported the synthesis of N-doped carbon nanosheet-supported isolated Co SACs (Co–SAs/N–C) through the pyrolysis of Zn-hexamine precipitates for Li–O2 batteries.84 It was found that single Co atoms with CoN4 configurations (Fig. 9a) in Co–SAs/N–C catalysts can improve the absorption ability for LiO2, leading to the homogeneous distribution of Li2O2 with particles size of 2–3 nm during ORR (Fig. 9b). Compared with the Co–SAs/N–C catalysts, large Li2O2 aggregates were generated in the control samples, which included Co nanoparticles trapped in N-rich carbon (Co–NPs/N–C) and N-doped carbon nanosheets (N–C). Through computational calculations, the Co–N4 moieties were shown to play an important role in the reduction of Li2O2 generation and oxidization overpotentials (see Fig. 9c). When tested as Li–O2 batteries, the Co–SAs/N–C electrodes achieved a high-rate discharge capacity (11098 mA h g−1 at 1 A g−1) and an excellent cycling ability (260 cycles at 400 mA g−1) with an ultra-low charge/discharge polarization (0.40 V) (Fig. 9d and e). Additionally, Xu et al. prepared hollow N-doped porous carbon sphere-structured Co SACs (N–HP–Co) through hard-template methods (Fig. 9f).85 It was reported that during the discharge process in Li–O2 batteries, atomic Co sites in the N–HP–Co catalysts served as nucleation sites for the growth of uniform nanosheets of Li2O2 compared to commercial Pt/C, which adopted a toroidal morphology on the carbon surfaces (Fig. 9g). In the charging process, Li2O2 decomposition is kinetically more favourable and reversible for N–HP–Co catalysts through a one-electron pathway compared to commercial Pt/C catalysts with two-electron pathways (Fig. 9h). As a result, the N–HP–Co electrodes exhibited excellent cycling ability (261 cycles at a current density of 100 mA g−1 with a cut-off capacity of 1000 mA h g−1) and a high discharge capacity (∼14777 mA h g−1 at a current density of 100 mA g−1) for the Li–O2 batteries (Fig. 9i and j).
Fig. 9 (a) EXAFS fitting curves in R space, inset showing the schematic model (the pink, blue, and gray balls stand for Co, N, and C, respectively). (b) Ex situ HRTEM image of fully discharged Co–SAs/N–C. (c) Calculated free energy diagrams for the discharge–charge reactions on the active surface of Co–SAs/N–C. (d) The discharge–charge curves at different current densities. (e) Cycling stability and terminal discharge–charge voltages of the Co–SAs/N–C electrode at 400 mA g−1 with a limited capacity of 1000 mA h g−1. Reproduced by permission.84 Copyright 2020, Springer Nature. (f) The synthesis procedures for N–HP–Co SACs. (g) Discharge mechanism of 0.6% commercial Pt/C and N–HP Co SACs in Li–O2 batteries. (h) Pristine and top views of the optimized structures with the corresponding binding energy of LiO2 on Pt (111) and CoN4 and the corresponding charge density distribution. Color code: platinum (green), carbon (grey), CoN4 (blue), and LiO2 (red). (i) First discharge curves of 0.6% commercial Pt/C and N–HP–Co SACs at a current density of 100 mA g−1 with a limiting specific capacity of 3000 mA h g−1. (j) Voltage versus cycle number on the discharge terminal of the Li–O2 cells with commercial Pt/C and N–HP–Co SACs. Reproduced by permission.85 Copyright 2020, Springer Nature. |
Catalysts | Application | Open circuit voltage (OCV, V) | Peak power density (mW cm−2) | Specific capacity (mAh gZn−1) | Cycling current density (mA cm−2) | Cycling stability | Ref. |
---|---|---|---|---|---|---|---|
Fe–Nx–C | Rechargeable Zn–air battery | 1.51 | 96.4 | 641 | 5 | 300 h | 90 |
Flexible all-solid-state Zn–air battery | 1.49 | — | — | 1 | 120 h | ||
FeNx-PNC | Rechargeable Zn–air battery | 1.55 | 278 | — | 10 | 55 h | 92 |
Fe-NSDC | Rechargeable Zn–air battery | 1.53 | 225.1 | 740 | 4 | 400 cycles | 91 |
Fe-OES | Rechargeable Zn–ir battery | ∼1.5 | 186.8 | 807 | 5 | 400 cycles | 93 |
Fe-NCC | Primary Zn–air battery | 1.52 | — | 739 | — | — | 94 |
Fe SAs/N–C | Primary Zn–air battery | — | 225 | 636 | — | — | 95 |
Rechargeable Zn–air battery | — | — | — | 10 | 260 h | ||
FeN4 SAs/NPC | Rechargeable Zn–air battery | — | 232 | — | 2 | 108 cycles | 96 |
Fe/N–G-SAC | Rechargeable Zn–air battery | — | 120 | — | 10 | 240 cycles | 97 |
Fe–N–C-700 | All-solid-state flexible Zn–air battery | 1.42 | 70 | 663 | 1 | — | 98 |
Co–Nx/C NRA | Rechargeable Zn–air battery | 1.42 | 193.2 | 275 | 50 | 80 h | 99 |
CoN4/NG | Rechargeable Zn–air battery | 1.51 | — | 730 | 10 | 100 h | 88 |
All-solid-state Zn–air battery | — | 28 | — | 1 | 6 h | ||
Co–Co3O4@NAC | Rechargeable Zn–air battery | 1.449 | 164 | 721 | 10 | 35 h | 100 |
5 | 35 h | ||||||
Co–N, B-CSs | Rechargeable Zn–air battery | 1.43 | 100.4 | — | 5 | 14 h | 101 |
All-solid-state Zn–air battery | 1.345 | — | — | 2 | ∼22 h | ||
NC–Co SA | Rechargeable Zn–air battery | — | — | — | 10 | 570 cycles | 102 |
Flexible solid-state Zn–air battery | 1.411 | 20.9 | 10 | ∼2500 min | |||
SCoNC | Rechargeable Zn–air battery | 1.49 | 194 | 690 | 5 | 60 cycles | 103 |
Ni, N co-doped np-graphene | All-solid-state Zn–air battery | 1.35 | 83.8 | — | 2 | 258 cycles | 104 |
CoNi–SAs/NC | Rechargeable Zn–air battery | 1.45 | 101.4 | 750 | 5 | 95 cycles | 105 |
Zn–N–C | Rechargeable Zn–O2 battery | — | 179 | 683 | — | — | 106 |
Zn/CoN–C | Rechargeable Zn–air battery | — | 230 | — | 5 | 100000 s | 107 |
(Zn,Co)/NSC | Primary Zn–air battery | 1.5 | 150 | — | — | — | 108 |
Solid-state Zn–air battery | 1.56 | 15 | — | — | — | ||
Ag–MnO2 | Rechargeable Zn–air battery | — | 273.2 | — | 10 | 3200 cycles | 109 |
Mn/C–NO | Rechargeable Zn–air battery | — | 120 | — | 20 | 20000 s | 110 |
CuSA@HNCNx | Rechargeable Zn–air battery | 1.51 | 212 | 806 | 10 | 300 h | 111 |
Solid-state flexible Zn–air battery | 1.51 | 202 | 793 | 25 | 250 h | ||
Cu ISAS/NC | Primary Zn–air battery | — | 280 | ∼736 | — | — | 112 |
Typically, single-atom Fe-based catalysts were successfully prepared based on MOF coating and high-temperature thermalization technology (Fig. 10a).90 After conducting electrochemical tests on a basic three-electrode system, the prepared Fe–Nx–C catalyst exhibited excellent ORR and OER catalytic performance and long-term stability (Fig. 10b). Therefore, a Fe–Nx–C-based primary liquid Zn–air battery was first assembled to examine the discharging performance. The resulting Fe–Nx–C-based Zn–air batteries delivered superior performance with a high OCV of 1.51 V, a peak power density of 96.4 mW cm−2, and a discharge specific capacity as high as 641 mA h g−1. All these battery parameters are better than those of Zn–air batteries assembled with the benchmark Pt/C (1.45 V, 82 mW cm−2, 545 mA h g−1). Subsequently, long-term galvanostatic cycling tests were conducted by Fe–Nx–C-assembled rechargeable Zn–air batteries, which achieved more than 250 h of stable operation at a cycling current density of 10 mA cm−2 (Fig. 10c). The round-trip efficiency decayed from 56.2% to 39.9%, but this is still 14.1% higher than Zn–air batteries assembled using commercial Pt/C and RuO2 (57.3%, 25.8%, respectively). Furthermore, the Fe–Nx–C-based flexible all-solid-state Zn–air battery (Fig. 10d) displayed a high OCV of 1.49 V and ran stable discharge–charge cycling for more than 120 h (Fig. 10e). No significant changes were observed in the discharging voltage, charging voltage, or overpotential value of the flexible Zn–air batteries after folding to different bending angles from 0° to 90° (Fig. 10f). This indicated the materials' development potential for flexible portable devices. In the following work, to enhance the performance of traditional Fe–N–C catalysts, sulfur was doped through a one-step pyrolysis method.93 S, as a charge-forming dopant, could regulate the electronic structure of the Fe–Nx sites to optimize the intermediate OH− adsorption and O2 desorption. Sulfur doping of Fe–NSDC improved the intrinsic activity of the prepared Fe-NSDC catalysts for ORR and OER. Rechargeable Zn–air batteries assembled with N, S-codoped Fe-NSDC exhibited an excellent OCV of 1.53 V, a power density of 225 mW cm−2, and a specific capacity as high as 740 mA h g−1.
Fig. 10 (a) Aberration-corrected HAADF-STEM image of Fe–Nx–C. (b) Overall polarization curves of Fe–Nx–C, commercial Pt/C, and commercial RuO2 in 0.1 M KOH. (c) Cycling test at a current density of 10 mA cm−2 with the Fe–Nx–C and Pt/C + RuO2 mixture catalysts, respectively. (d) Schematic illustration of the all-solid-state Zn–air battery. (e) Cycling performance of the all-solid-state Zn–air battery tested at a current density of 1 mA cm−2. (f) Foldability test of an all-solid-state Zn–air battery bent to different angles from 0° to 90° at a current density of 1 mA cm−2. Reproduced by permission.90 Copyright 2019, Wiley-VCH. (g) HAADF-STEM images of Co–SAs@NC. (h) Schematic illustration of an aqueous Zn–air battery. (i) Discharge curves of the primary Zn–air battery catalyzed by Co–SAs@NC and Pt/C at 20 mA cm−2. (j) Discharge–charge performance of the flexible Zn–air battery. (k) Photographs of an LED screen light by two batteries connected in series based on the Co–SAs@NC catalyst. (l) Cycling performance of the battery with a Co–SAs@NC cathode at different bending angles and 2 mA cm−2 current density. Reproduced by permission.113 Copyright 2019, Wiley-VCH. |
Apart from Fe-based SACs, Co-based SACs with high catalytic activity are also being widely investigated as bifunctional catalysts to be utilized in Zn–air batteries. For example, Co-based SACs derived from ZIFs were successfully synthesized through precisely controlling the molar ratio of Co : Zn (Fig. 10g).113 The introduction of Zn2+ into the precursor effectively led to an atomic dispersion of the cobalt species. The prepared Co–SAs@NC catalyst with isolated Co sites, excellent conductivity, rich pore structure, and large specific surface area displayed remarkable ORR and OER performance. For practical testing, it was assembled in a prototype Zn–air battery to determine the recharging ability. The assembly diagram of this Zn–air battery is shown in Fig. 10h. The final Zn–air battery consisted of a zinc anode with a Co–SAs@NC catalyst cathode, and concentrated alkaline electrolyte containing 6.0 M KOH and 0.2 M ZnCl2. Such Co–SAs@NC-based primary Zn–air batteries delivered an OCV of 1.46 V and a maximum power density of 105 mW cm−2, approximating the parameters of commercial Pt/C (1.41 V, 110 mW cm−2). Furthermore, it achieved a much higher discharge specific capacity of up to 897 mA h g−1 at 20 mA cm−2 compared to 783 mA h g−1 for Pt/C (Fig. 10i). Co–SAs@NC-based rechargeable Zn–air batteries have delivered more than 250 h of stable performance with a charge/discharge overpotential of 0.85 V after cycling at a current density of 10 mA cm−2 (Fig. 10j). Moreover, the Co–SAs@NC catalyst has been used to assemble a flexible solid-state Zn–air battery. The flexible Zn–air battery displayed an OCV of 1.40 V, and was able to function well for 1000 min at 1 mA cm−2, 700 min at 2 mA cm−2. Two flexible solid-state Zn–air batteries based on the Co–SAs@NC connected in series easily powered a red light-emitting diode (LED) mini-display (Fig. 10k), and the operation remained stable at different bending angles from 0° to 150° (Fig. 10l), indicating the capability for portable electronic devices. Moreover, outstanding charge–discharge capacity and power density have been demonstrated in CoN4/NG- and Co–Co3O4@NAC-assembled Zn–air batteries, respectively.88,100
In addition to the commonly studied Fe-based and Co-based SACs, many other metals, such as Zn, Ni, Mn, and Cu have been developed into bifunctional catalysts for Zn–air batteries. Among them, Zn is very promising because metallic Zn has a filled d orbital (3d104s2), so zinc ions are hard to oxidize into a higher valence state, providing scope for protecting electrodes and separator membranes. Therefore, Zn-based catalysts have considerable advantages for maintaining the stable operation of Zn–air batteries. To effectively improve the catalytic performance of ORR and OER, precursors containing ZnCl2 and o-phenylenediamine (oPD) have been converted into stable Zn–Nx sites to synthesize Zn SACs (Zn–N–C-1) with a high Zn loading of 2.06 at% by controlling the heating rate at 1° min−1 at a high pyrolysis temperature.106 Compared with Zn–N–C catalysts with lower loading, Zn–N–C-1 exhibited obvious ORR advantages in both acidic and basic systems. In addition, Zn–N–C-1 catalysts had comparable catalytic performance and better stability to Fe–N–C-1 prepared under the same conditions. According to the DFT calculation results, the transformation of a *Zn metal site to *Zn(OH) and further to *Zn(OH)2 at a Zn–N4 site was more difficult than the corresponding activation of Fe at a Fe–N4 site, confirming the better stability of the Zn-based catalyst during battery operation (Fig. 11a). The prepared Zn–N–C catalyst achieved high activity and long-term stability under basic conditions for ORR electrochemical tests. When assembled in a primary Zn–O2 battery, Zn–N–C-1 catalysts as an air electrode delivered a high peak power density of 179 mW cm−2 and a specific capacity of 683 mA h gZn−1 (Fig. 11b and c), which is higher than the performance of commercial Pt/C-assembled Zn–O2 battery (173 mW cm−2, 601 mA h gZn−1). Cu-based SACs have also been utilized in Zn–air batteries. For example, the commercially available Cu2O was used as a direct source of single Cu atoms on an N-doped carbon (NC) substrate through a simple gas-transport strategy.112 This method is simple and feasible to apply in mass production. The synthesized catalyst has excellent ORR performance with a half-wave potential as high as 0.92 V (vs. RHE) (Fig. 11d). For practical application, primary Zn–air batteries assembled with the prepared Cu ISAS/NC catalyst showed a peak power density as high as 280 mW cm−2 and a specific capacity of ∼736 mA h g−1, superior to that of the commercial Pt/C-based catalyst (200 mW cm−2, ∼640 mA h g−1) and other reported catalyst-based primary Zn–air batteries (Fig. 11e and f).
Fig. 11 (a) Free-energy diagrams for Zn(OH)2, Fe(OH)2, and Fe(OH)3 during the metal corrosion process, as based on the M–N4 (M = Zn/Fe) structure. (b) Discharging polarization and the corresponding power density curves of a primary Zn–air battery at a scan rate of 5 mV s−1. (c) Discharge curves of the Zn–air battery at 100 mA cm−2 discharge rate. Reproduced by permission.106 Copyright 2019, Wiley-VCH. (d) Linear sweep voltammetry (LSV) curves of NC, Cu ISAS/NC and Pt/C catalysts. (e) Polarization and corresponding power density plots. (f) Specific capacity at 50 mA cm−2. (Inset: a photograph showing light-emitting diode panel powered by three Cu ISAS/NC-based Zn–air batteries). Reproduced by permission.112 Copyright 2019, Springer Nature. |
To sum up, SACs with excellent ORR (or bi-functional ORR and OER) performance can be utilized for rechargeable Zn–air batteries and flexible solid-state Zn–air batteries. To better understand the electrochemical behaviour of Zn–air batteries, the catalytic mechanism bifunctionalities of SACs should be further studied by theoretical and experimental investigations. Moreover, the oxidation and corrosion resistance of the SACs (especially carbon-based SACs) faced when assembling them into Zn–air batteries need to be further enhanced.
SACs with well-defined structures and unsaturated coordination can be achieved through careful synthetic strategies, including the spatial confinement method, defect design method, impregnation, and coprecipitation method, coordination engineering method, and other ingenious methods. However, SACs usually present a range of different catalytic activities because of the complicated coordination environments and electronic structure of their active components. Therefore, it is a great challenge to precisely and controllably synthesize SACs with regulated coordination number and atomic distributions on (or throughout) substrates. In addition, it is important to produce SACs by synthesis methods that are suitable for large-scale production. Most significantly, the synthesis of SACs usually involves preparing precursors, such as MOFs, molecular sieves, organics, or polymers, with subsequent calcination process, which may entail high production costs, harsh reaction conditions, and generation of hazardous byproducts (e.g., vapours when transforming precursors into final substrates). It is highly desired to achieve SACs via “green” technology for large-scale manufacturing.
Additionally, it is well-recognized that exploring SACs with high mass loading and uniform dispersion to enhance the electrochemical performances of batteries is a vital challenge to be solved. The concentration of single atoms within SACs has to be delicately controlled because single atoms easily aggregate under high mass loading. Such aggregation within catalysts can reduce the catalytic activities. In particular, high levels of aggregation can induce nonuniform active metal nucleation and prompt phase separation between metal aggregates and the supporting substrate, leading to low coulombic efficiency, low rate capability, and short cycling life. Through carefully choosing metal precursors and matrices such as two-dimensional materials (graphitic carbon nitride and graphene) with engineered defects by enhancing the coordination ability between metal atoms and matices, SACs with high mass loading can be achieved. However, it is still hard to predict the compatibility between the metal species and matrix materials to achieve SACs with high mass loading. With the development of theoretical calculation packages, first principles calculations can provide an effective approach to understand and forecast SACs properties with high mass loading and well-defined structures for various rechargeable batteries.
To further enhance electrocatalytic processes, including the adsorption/desorption and activation behaviours of reactants and products in battery systems, dual versions of single-atom catalysts within SACs should also be considered for their possible synergistic effects. Dual atoms can potentially further enhance atom utilization, reduce energy barriers and improve catalytic efficiency. Because of the high surface energy, single atoms within SACs can aggregate into clusters or even nanoparticles during the electrochemical reactions, leading to the irreversible decrease of the catalytic activity. Single atoms can also be leached out from SACs with the loss of active components, resulting in the poor efficiency of electrochemical reactions. Therefore, it is required to enhance the interaction between the single atoms and their support substrates to attain high chemical and structural stability through physical confinement and chemical binding.
It is crucial to comprehensively understand the co-relationships between the chemical/physical properties of the SACs and their catalytic performances. Therefore, it is desirable to use advanced techniques such as aberration-corrected HAADF-STEM, XANES, and EXAFS for accurate characterization of SACs. An in-depth understanding of single-atom catalysts in terms of their local electronic structure, their coordination environment, and bonding distance can determine and elaborate their catalytic activities in rechargeable batteries.
To gain further understanding of electrochemical mechanisms of SACs in rechargeable batteries, in situ and ex situ characterizations should be conducted together with the assistance of theoretical calculations. For example, in situ TEM technologies can be applied to investigate the detailed morphological evolution (nucleation and growth) of polysulfides when SACs are used during electrochemical reactions in the proposed Li/Na sulfur batteries. In addition, in situ XRD can be used to determine the phase structure during the discharging and charging processes. DFT calculations provide detailed insight into the adsorption/desorption behavior of reaction intermediates such as polysulfides on the interfaces of SACs within lithium/sodium–sulfur batteries. Thus, the in situ characterizations and DFT calculations can elucidate the mechanisms of reactions fostered by SACs.
In conclusion, precisely controllable synthesis is critical to achieve high-performance single-atom catalysts. The application of SACs could boost the development of new generation rechargeable batteries such as lithium/sodium metal batteries, lithium/sodium–sulfur batteries, lithium–oxygen batteries, and zinc–air batteries.
Footnote |
† These authors contributed equally. |
This journal is © The Royal Society of Chemistry 2021 |