Open Access Article
Fatemeh Pirania,
Hossein Eshghi
*a and
S. Amin Rounaghi
b
aDepartment of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, Mashhad 91775-1436, Iran. E-mail: heshghi@um.ac.ir
bResearch and Development Laboratory, Nano Parmin Khavaran Company, Birjand, Iran
First published on 20th February 2023
In this study, Cu(0) nanoparticles supported on organo-modified montmorillonite with benzalkonium chloride (MMT-BAC@Cu(0)) were synthesized and used as an eco-friendly and green heterogeneous catalyst for the synthesis of 5-substituted 1H-tetrazoles in mild media. The structure of the catalyst was investigated using various techniques including XRD, EDX, ICP, TEM, FE-SEM, and FT-IR. The advantages of availability, low cost, non-toxicity, and biocompatibility of clay were our focus in synthesizing this nanoclay catalyst. The method's advantages include good to excellent product yields, mild conditions, easy work-up, short reaction times, and easy reuse of the nanocatalyst.
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1), containing two tetrahedral planes and an octahedral plane. Some highly developed applications of clay minerals because of their properties such as biocompatibility, abundance, inexpensiveness, and harmless to health include their uses in cosmetics, pharmacology, and nanocomposites.2,3 The use of MMT clay has been reported for removing organic pollutants due to its high and excellent adsorption capacity. The organic adsorption capacities are attributed to its multilayer structure. The surfaces of MMT clay possess negative charges because Si and Al in the MMT clay are probably substituted with Ca, Mg, K, Na, and other elements. Moreover, low-capacity metal cations can also diffuse into the intermediate layers of MMT clay. MMT clay is one of the proper supports in which metal nanoparticles can be fixed on the spaces between the layers or inside the pores. The synthesis and applications of clay nanoparticles in catalysis is a newfound and emerging field. The MMT clay benefitting from high dispersion, excellent charge trapping, remarkable absorption capacity, and high sustainability. Properties such as cation exchange capacity, high surface reactivity, high adsorption capacity, biocompatibility, uses in cosmetics, catalysis, pharmacy, medicine, and sensors can be named as some MMT clay applications.4,5 Because of their adjustable Brønsted and Lewis acidities, clays are utilized as effective catalysts for various organic transformations.6,7
Many natural remedies and medicines such as atropine, codeine, morphine, diazepam, metronidazole, azidothymidine, and methotrexate are known as heterocyclic compounds.8,9 Some major goals of organic chemistry and medicine appear to be the design, synthesis, and production of valuable molecules as human therapeutic agents.10–12 Tetrazoles are known as another major class of synthetic heterocyclic compounds with highly significant medicinal properties. Tetrazoles and their derivatives have drawn much attention in designing drugs as bioactive compounds13,14 (Fig. 1). Thus, it is no wonder that the synthesis of tetrazoles has turned into a hot topic in the organic field so dramatically that it has drawn huge focus and attention in academic research and industrial areas.
It is interesting to know that there are few reports regarding the use of the multi-component domino reactions between aldehydes, malononitrile, and sodium azide to synthesize 2-(1H-tetrazole-5-yl) acrylonitrile derivatives.15–17 These reactions were carried out by using various catalysts, according to the reports.18–23 Despite their usefulness, some of these methods suffer from several disadvantages, such as long reaction times, expensive and toxic reagents, and difficulty in separating and reusing the catalyst. Moreover, many catalysts need to use dimethylformamide (DMF) as a solvent during the reaction, while the green chemistry24 perspective insistently looks forward to developing safe and clean processes in the presence of solvents and green catalysts.25–29 Thus, choosing a proper catalyst and green solvent for each reaction is crucial to obtain perfect results.30 Furthermore, reports reveal that copper may be effective in the synthesis of beneficial organic compounds as catalysts,31,32 such as in the synthesis of tetrazoles.33,34 Because of its lower cost, copper has been utilized in the structure of various catalysts.35,36
This study aimed to develop a biocompatible nanocatalyst based on immobilized Cu(0) nanoparticles on montmorillonite-modified with benzalkonium chloride (MMT-BAC@Cu(0)) for the synthesis of 5-substituted-1H-tetrazoles under mild and green conditions (Scheme 1).
Finally, the obtained catalyst (MMT-BAC@Cu(0)) was dried and characterized by XRD, FT-IR, FE-SEM, EDX, ICP, and TEM techniques.
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| Fig. 2 FT-IR spectra. (a) MMT-BAC and (b) MMT-BAC@Cu(0) (up) and the comparing FT-IR spectra of (c) fresh catalyst and (d) recycled catalyst (down). | ||
The FT-IR spectrum of MMT-BAC@Cu(0) shows typical main bands at 3624, 3442, 1632, 1037, 910, and 517 cm−1. The strong band at 1037 cm−1 is also assigned to the Si–O stretching vibration of the tetrahedral sites. A small band around 792 cm−1 is assigned to amorphous silica, and the bands at 517 cm−1 and 465 cm−1 are attributed to the bending vibration of Si–O–Al and Si–O–Si bonds.37 The Cu–O peaks are likely to appear at 623 and 465.38 The peaks related to Cu–O overlap with the clay peaks in the FT-IR spectrum. Comparing the FT-IR spectra of (a) MMT-BAC, (b) MMT-BAC@Cu(0), (c) MMT-BAC@Cu(0) (fresh catalyst), and (d) the recycled MMT-BAC@Cu(0) nanocatalyst after five times MNPs with that of MMT-BAC shows that no recognizable changes, because of the overlapping of absorption bands, are observable in the FT-IR spectra (Fig. 2).
XRD analysis was performed to obtain information about the crystallographic structure of the catalyst (Fig. 3). The typical XRD pattern contains several peaks that are clearly distinguishable and represents the diffraction pattern of Cu nanoparticles in which the peaks at 2θ values of 43.30°, 50.44°, and 74.82° corresponding to (111), (200), and (220) planes, respectively.39
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| Fig. 3 XRD pattern of MMT-BAC@Cu(0) nanoclay (up) and the comparing XRD pattern of (a) MMT-BAC, (b) MMT-BAC@Cu(0), (c) recycled catalyst (down). | ||
The appeared peaks at 2θ = 19.9° (100) and 35.7° (006) indicate the immobilization of Cu nanoparticles into the interlamellar spaces of clay mineral. In the XRD profile, the observed peaks are related to Cu nanoparticles, and the reduction is well done. Furthermore, some other peaks are seen in the XRD image of the sample in addition to metallic copper, which is probably related to monovalent copper oxide (the high percentage of oxygen on the sample surface in EDX images is probably related to this compound as well as the surface oxide of copper nanoparticles). The volume of the copper raw material in the reaction was high, which saturated the surfaces of the clay planes and then created coarser copper particles on the clay layers. The XRD pattern of the recycled catalyst is similar to that of the fresh catalyst, indicating the good performance of the catalyst (Fig. 3).
Ca, K, Mn, and Al are the major constituents of clay. MMT-BAC@Cu(0) nanoclay contains a high copper concentration (based on the ICP analysis), which has probably caused copper particles to be formed excessively as separate agglomerates (Table 1).
| Elements | Ca | K | Mn | Al | Cu |
| Reported [ppm] | 2373 | 4111 | 2251 | 19 626 |
493 383 |
The EDX spectrum of MMT-BAC@Cu(0) indicates several elements, such as C, N, O, Si, Mg, Al, and Cu (Fig. 4). EDX images also represent the distribution of copper and silica throughout the sample image. However, the EDX elemental analysis also reveals a very high percentage of copper compared to other elements, which is mainly due to the high amount of copper raw material used during synthesis. On the other hand, copper particles cover the surface of the clay planes. Thus, a weaker signal was received from the underlying nano-clay layers (Si and Al). As shown in Fig. 5, the elemental mapping of Al, Mg, Cu, N, O, Cl, Si, and O confirmed the uniform distribution of the nanocatalyst components.
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| Fig. 5 Elemental mapping of MMT-BAC@Cu(0) nanoclay. (a) Selected SEM image, (b) C, N, O, Mg, Si, Cl, Cu and Al, (c) C, (d) Cl, (e) Al, (f) Cu, (g) Mg, (h) N, (i) O and (j) Si. | ||
The surface morphology and particle sizes of the synthesized MMT-BAC@Cu(0) catalysts were determined using FE-SEM. As seen in Fig. 6, many copper particles are formed as relatively large agglomerates, which have covered the nanoclay planes. Some particles in the sample seem to be positioned separately and mixed with nanoclay planes with no uniform distribution. In addition, the samples of rod particles can be seen in Fig. 6, probably related to the formation of different morphologies of copper particles. Although no chemical linkers are used during synthesis, the adsorption of nanoparticles on nanoclay plates in this sample may be resulting from either the interaction between the nanoclay planes with the metal or the simultaneous interaction of the ammonium benzalkonium head attached to the clay surface with the surfaces of metal particles (Fig. 6).
The particles can be seen on the edge of the clay planes in the TEM images at high magnification (Fig. 7). The coating process of the surface of the clay planes with copper seems to have proceeded well since the particles have been placed just on the planes, and no blank clay plane or individual particles are observed. We may describe two possibilities to explain the dark areas on the planes. These areas have multiple clay layers (unlike the sides, mostly monolayers). Thus, these areas appear to be dark because of the presence of several layers and the coating of each layer with copper nanoparticles (which is a heavy metal). The volume of the copper raw material in the reaction was high, which saturated the surfaces of the clay planes and then created coarser copper particles on the clay layers. At higher image magnifications, it was revealed that the dark areas are mostly composed of nanometer-sized particles next to each other (rather than integrated particles). Benzalkonium is located between the clay planes, and its ammonium head is placed in front of the plane's surface. This molecule is evenly distributed on the surface of the clay planes. The highly uniform distribution of copper particles embedded only on the clay (no discrete copper particles are observed) supports the hypothesis that benzalkonium molecules play a crucial role in the preferential formation of copper nanoparticles on the clay platelets.
:
urea, 1
:
2) and this leads to a good performance of the catalyst under mild conditions.
The best results were obtained at 80 °C, 0.5 g of DES, (choline chloride (1.0 mmol) and urea (2.0 mmol)) (ChCl
:
urea, 1
:
2), and 0.015 g of MMT-BAC@Cu(0) as the catalyst (Table 2).
| Entry | Catalysta (g) | Solvent | Temp. (°C) | Time (h) | Yieldb (%) |
|---|---|---|---|---|---|
| a MMT-BAC@Cu(0) nanocatalyst was used with 1.0 mmol of the substrates.b Isolated yield. | |||||
| 1 | — | — | 110 | 20 | — |
| 2 | — | H2O | Reflux | 26 | — |
| 3 | 0.015 | H2O | Reflux | 7 | 58 |
| 4 | 0.015 | DMF | 110 | 6 | 87 |
| 5 | 0.015 | EtOH | Reflux | 7 | 48 |
| 6 | 0.015 | ChCl : urea (1 : 2) (0.5 g) |
80 | 0.5 | 99 |
| 7 | 0.015 | ChCl : urea (1 : 2) (1 g) |
100 | 1 | 98 |
| 8 | 0.015 | ChCl : urea (1 : 2) (1 g) |
80 | 1 | 98 |
| 9 | 0.015 | ChCl : Gly (1 : 4) (0.5 g) |
90 | 1 | 99 |
| 10 | 0.015 | ChCl : ethylene glycol (1 : 4) (0.5 g) |
100 | 2 | 97 |
| 11 | 0.015 | ChCl : urea (1 : 2) (0.5 g) |
90 | 0.5 | 99 |
| 12 | 0.02 | ChCl : urea (1 : 2) (0.5 g) |
80 | 0.5 | 99 |
| 13 | 0.008 | ChCl : urea (1 : 2) (0.5 g) |
80 | 1.5 | 90 |
According to the following observations (Table 3, entries 1–7), in the synthesis of 5-substituted 1H-tetrazole derivatives from benzonitrile derivatives and sodium azide, the activity of the nitrile compound relative to the azide ion plays a vital role in this cycloaddition reaction. Accordingly, different benzonitrile derivatives containing electron-releasing groups (ERG) react faster than benzonitriles containing EWGs, and products with higher efficiencies are obtained in shorter reaction times. If benzonitrile containing an electron-withdrawing group is used (p-NO2–benzonitrile), the reaction fails even for a long reaction time (12 h). The reason is that the electron-releasing groups resonate with the nitrile group, and facilitate a better activation with the Cu nanocatalyst. Also, the raw materials, benzaldehydes, malononitrile, and sodium azide were used to synthesize 1H-tetrazole derivatives (entries 8–13). Various substitutions, including electron-releasing and withdrawing groups, were tested to evaluate the scope and limitations of this method. The electron-releasing and withdrawing groups did not cause significant differences in product yields and the reaction time through multicomponent domino reactions (MDRs) to form products under mild and green conditions (Table 3). Interestingly, in this multicomponent domino reaction, benzaldehyde containing electron withdrawing group (m-NO2–benzaldehyde) produced the corresponding product in high yield. Since the related benzylidine malononitrile contains two different nitrile groups and one of them is affected by an electron-withdrawing group and the other can be activated with a nanocatalyst.
:
urea (1
:
2)a
| Entry | Product | Time (min) | Yieldb (%) | M.p.c (°C) (ref.) |
|---|---|---|---|---|
a Reaction conditions: aldehydes (3a–g) (1.0 mmol), benzonitriles (2a–g) (1.0 mmol), malononitrile (1.0 mmol, 0.066 g), and sodium azide (1.0 mmol, 0.065 g), and MMT-BAC@Cu(0) nanoclay (0.015 g) in DES (ChCl : urea) (1 : 2) (0.5 g).b Isolated yield.c Melting points and spectroscopic data were compared with the literature. |
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| 1 | ![]() |
30 | 99 | 214–215 (ref. 40) |
| 2 | ![]() |
50 | 96 | 150–151 (ref. 20) |
| 3 | ![]() |
60 | 96 | 250–251 (ref. 20) |
| 4 | ![]() |
45 | 94 | 229–230 (ref. 20) |
| 5 | ![]() |
25 | 99 | 260–261 (ref. 20) |
| 6 | ![]() |
35 | 98 | 265–267 (ref. 20) |
| 7 | ![]() |
80 | 95 | 172–173 (ref. 41) |
| 8 | ![]() |
120 | 90 | 166–168 (ref. 16) |
| 9 | ![]() |
120 | 95 | 160–162 (ref. 42) |
| 10 | ![]() |
90 | 97 | 176–178 (ref. 16) |
| 11 | ![]() |
120 | 98 | 166–169 (ref. 42) |
| 12 | ![]() |
180 | 94 | 152–154 (ref. 17) |
| 13 | ![]() |
240 | 88 | 131–133 (ref. 17) |
All the products were characterized by comparing their melting points with those reported in the literature16,17,20,40–42 and NMR spectroscopy (see ESI†). The catalytic performance of MMT-BAC@Cu(0) and the use of DES as a green solvent were compared with some previously reported methods to evaluate the present protocol according to other reported 5-substituted 1H-tetrazole derivatives synthesis methods.
According to Table 4, although all the methods were useful, still, many of them have several drawbacks, including hazardous and volatile organic solvents, long reaction times, and low efficiencies. However, preparing 5-substituted 1H-tetrazole derivatives using a biocompatible MMT-BAC@Cu(0) nanocatalyst in the presence of DESs provided high yields. We found a high efficiency under mild conditions and lower temperatures and shorter reaction times. The conditions were moderate and green in the case of the catalyst and solvent (Table 4).
| Entry | Catalyst | Condition | Time (h) | Yielda (%) | Ref. |
|---|---|---|---|---|---|
| a Isolated yield. | |||||
| 1 | Pd-adenine@boehmite | PEG, 120 °C | 1.5 | 95 | 20 |
| 2 | (NH4)Ce(NO3)6 | DMF, 110 °C | 6 | 97 | 43 |
| 3 | Fe3O4@SiO2/aza-crown ether-Cu(II) | PEG-200, 100 °C | 2.5 | 95 | 44 |
| 4 | Cu(II)–NaY | DMF, 120 °C | 3.5 | 99 | 45 |
| 5 | ZnCl2 | H2O, reflux | 15 | 78 | 46 |
| 6 | Cu-TBA@biochar | PEG, 130 °C | 7 | 98 | 47 |
| 7 | MMT-BAC@Cu(0) | DES: ChCl : urea (1 : 2), 80 °C |
0.5 | 99 | This work |
:
urea) (1
:
2) were prepared using the method described by Abbott et al.48 Choline chloride (1.0 mmol, 0.139 g) and urea (2.0 mmol, 0.120 g) were mixed together and heated at 50 °C until a clear homogeneous liquid was formed.
:
urea of 1
:
2) (0.5 g) was magnetically stirred at 80 °C for a specified time (see Table 3). The reaction progress was monitored by TLC. Upon completion of the reaction, the reaction mixture was cooled to ambient temperature, and deionized water (5 mL) was added and stirred for 1 hour. After the separation of the catalyst by filtration, hydrochloric acid solution (10 mL, 5 N) was added to the filtrate solution, and the precipitated tetrazole was filtered and recrystallized from ethanol.
:
urea, 1
:
2) (0.5 g) was magnetically stirred at 80 °C for a specified time (see Table 3). The reaction progress was monitored by TLC. Upon completion of the reaction, the reaction mixture was cooled to ambient temperature, and deionized water (5 mL) was added and stirred for 1 hour. After the separation of the catalyst by filtration, hydrochloric acid solution (10 mL, 5 N) was added to the filtrate solution, and the precipitated tetrazole was filtered and dissolved in hot ethanol. After the concentration of the solution, purification with column chromatography was carried out with the ethyl acetate: n-hexane eluent.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d2ra08208j |
| This journal is © The Royal Society of Chemistry 2023 |