Hailing
Yang
ab,
Ji
Zou
*ac,
Neng
Zhang
bd,
Lin
Li
ab,
Jingjing
Liu
b,
Haibin
Ma
a,
Weichao
Bao
d,
Wei
Ji
a,
Weimin
Wang
ac and
Zhengyi
Fu
ac
aState Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Wuhan, 430070, China. E-mail: ji.zou@whut.edu.cn; Tel: +86-(027)-87884448
bSchool of Materials Science and Engineering, Wuhan University of Technology, Wuhan, 430070, China
cHubei Longzhong Laboratory, Xiangyang 441000, Hubei, China
dState Key Laboratory of High Performance Ceramics, Shanghai Institute of Ceramics, Shanghai 200050, China
First published on 22nd October 2025
High entropy transition metal diborides (HEBs) have garnered significant attention in various fields due to their excellent thermal stability, oxidation resistance, and electromagnetic wave absorption (EMA) properties. Nevertheless, the mechanism underlying their EMA enhancement remains incompletely understood. In this study, (Ti, Zr, Hf, Nb, Ta)B2 powder, a baseline material for HEBs, was synthesized through a sol–gel method using inorganic salts as metal sources. By systematically varying the synthesis temperature (1400 °C, 1650 °C, and 1800 °C, designated as MB14, MB16, and MB18, respectively), HEB powders with varied degrees of solid solution were successfully prepared. Compared to ZrB2, the impedance matching and reflection loss (RL) of MB14 had slightly improved due to the element solid solution and the presence of the byproduct hexagonal BN which encapsulated diboride powders. MB18 achieved a minimum RL value of −34.79 dB at 17.84 GHz with a thickness of 3.8 mm, and an effective absorption bandwidth (EAB) of 1.12 GHz. As the synthesis temperature increased, the lattice distortion caused by multi-principal elements became more pronounced, which not only regulated impedance matching by reducing the dielectric constant but also induced various dielectric loss mechanisms. Therefore, for HEBs, processing parameters should be optimized to suppress phase separation, thereby enhancing their EMA performance.
In recent years, high-entropy diboride (HEB) ceramics have demonstrated exceptional tunable properties and high-temperature stability due to their unique high-entropy effects (including lattice distortion, sluggish diffusion, and “cocktail” effects), offering new insights for the design of EMA materials.7,9–11 Beyond their intrinsic layered structure of alternating boron and transition metal atoms that enables high conductivity and conductive loss,9,12 the multi-principal components synergy further enhances the dielectric/magnetic loss capability via tailored electronic structures and defect concentrations.10,11,13 In contrast to conventional single-element borides, which often suffer from limited tunability in impedance matching, single loss mechanism, and inadequate wave absorption performance, high-entropy borides demonstrate significant superiority.3,9,14 Numerous studies have focused on modulating the EMA properties of HEBs. One strategy is through composition and microstructure design to induce multiple interfaces or dielectric/magnetic heterostructures, which could simultaneously improve impedance matching and promote multiple internal reflections of electromagnetic waves within the materials.15,16 Gong et al.16 successfully prepared (V, Ti, Ta, Nb)B2-SiC composite powders with uniformly dispersed SiC whiskers via a milling-assisted boro/carbothermal reduction route, achieving a minimum reflection loss (RLmin) of −44.9 at a thickness of 4.4 mm. Another aspect mainly focuses on modifying the intrinsic properties of materials, such as adjusting elemental composition, and increasing the number of principal elements.11,13,17 Zhang et al.9 demonstrated that the introduction of magnetic Cr element into (Zr, Hf, Nb, Ta)B2 significantly enhanced the impedance matching of the resulting (Zr, Hf, Nb, Ta, Cr)B2 material through optimized complex permittivity and complex permeability. This strategy achieved the expansion of effective absorption bandwidth (EAB) from 7.6 GHz to 11.0 GHz, attaining a RLmin of −56.2 dB (8.48 GHz, 2.63 mm).
Although HEB powders have made significant progress as promising EMA materials, most investigations have focused on single-phase HEB powders. Moreover, powders synthesized at different temperatures exhibit significant differences in phase composition and morphology, and the underlying mechanism by which these variations affect EMA performance remains unclear. On the one hand, high temperatures facilitate the solid solution process and induce lattice distortions within the particles, which may enhance their EMA performance.18,19 On the other hand, as the absorber size is reduced from micron-scale to nano-scale, the high surface area nano-absorbers contain abundant surface atoms and numerous dangling bonds, which enhance particle activity and interfacial polarization. Consequently, high temperature induced grain growth may degrade their EMA performance.3,20,21 Nevertheless, the relative contribution of these two mechanisms in enhancing the EMA performance of high-entropy borides requires further investigation.
Compared with the conventional powder mixing based boro/carbothermal reduction route, the sol–gel process facilitates atomic-level mixing and generates high-surface-area nanopowders at low temperatures, providing an efficient synthetic strategy for HEB powders.22 Herein, ZrB2 and (Ti, Zr, Hf, Nb, Ta)B2 powders were synthesized using a sol–gel method, and the effects of synthesis temperatures on their electromagnetic wave absorption properties were investigated, along with the underlying absorption mechanisms.
:
B
:
C = 1
:
4
:
5.5, H3BO3 and C12H22O11 were dissolved in water and then dropped into the above sol. The mixture was continuously stirred at 80 °C in a reflux device until a uniform sol was achieved, then further stirred until nearly all the water had evaporated. After drying at 110 °C, the precursor with brown color was obtained. Finally, as-ground powders were further pyrolyzed at 1400 °C, 1650 °C, and 1800 °C for 1.5 hours to obtain boride powders with different degrees of solid solution, named MB14, MB16, and MB18, respectively.
The morphology and elemental analyses of precursors and pyrolysis products were performed using a field-emission scanning electron microscope (FESEM, SU8230, Hitachi, Japan). The composition of pyrolysis powders was determined by X-ray diffraction (XRD, Empyrean series 3, Netherlands) with Cu Kα radiation (k = 0.15406 nm). Element compositions and chemical states were examined by X-ray photoelectron spectroscopy (XPS, ESCALAB 250Xi, Thermo Fisher, USA). Detailed microstructure and local elemental mappings of powders were measured using a scanning transmission electron microscope (STEM, TalosF200S, Thermo Fisher, USA). The atomically resolved HAADF images were characterized using a Spherical Aberration Corrected Transmission Electron Microscope (ACTEM, Spectre300, Thermo Fisher, USA). The intensity (∼1200) and center (∼600) of atomic sites in denoised images were determined using the CalAtom software with a multiple-ellipses fitting method.23 Displacement separation analysis was employed to further ascertain the atomic displacement by determining the ideal lattice atomic positions through Fourier space filtering, and the corresponding strain maps were generated by the geometric phase analysis.24 According to ASTM D7449, the electromagnetic (EM) parameters of as-synthesized powders were determined using a vector network analyzer (VNA, N5234A, Agilent, USA) using a coaxial method in the frequency range of 2.0–18.0 GHz, and annular samples (Φout = 7.00 mm, Φin = 3.04 mm) prepared by mixing and pressing as-synthesized powders and paraffin at a mass ratio of 7
:
3.
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| Fig. 1 (a) XRD patterns of diboride powders synthesized at 1400 °C, 1650 °C, and 1800 °C, compared with reference patterns of single-phase borides (TiB2 (ICDD: 00-035-0741), ZrB2 (ICDD: 00-034-0423), HfB2 (ICDD: 00-038-1398), NbB2 (ICDD: 00-035-0742), TaB2 (ICDD: 00-038-1462)), (b) and (c) Rietveld refinement of XRD patterns in Fig. 1a, (d) corresponding XPS spectra of B 1s and Zr 3d in as-synthesized powders. | ||
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| Fig. 2 SEM, TEM with corresponding EDS maps and HR-TEM analysis, grain size distribution maps of MB14 (a–c, k), MB16 (d–f, l), and MB18 (g–j, m). | ||
XPS spectra of B 1s in MB14, MB16 and MB18 are compared as shown in Fig. 1d. Two peaks of 192.71 eV and 187.86 eV (Fig. 1d) in MB14 could be attributed to B–O (192 eV) and B–M bonds, which might originate from B2O3 and HEB, respectively.18,25 Additionally, the peak between them, located at 190.88 eV, was similar to the position of B 1s (190.9 eV) in hBN.26 The formation of it had been attributed to the decomposition products of nitrate that could react with B2O3 and C.18,27 The relative intensity of the BN peak in XPS spectra decreased at 1650 °C and disappeared completely at 1800 °C. TEM further demonstrated the formation of BN in MB14, and the EDS mappings (Fig. 2b) indicated that the dark region corresponded to the HEB particles, while the bright region, characterized by a thin sheet morphology, was identified to be hBN. In particular, Fig. 2c showed that hBN nanostructures encapsulated the HEB particles, forming a typical core–shell structure. The lattice spacing of 3.32 Å belonged to the (002) crystal plane of hBN and the lattice spacing of 3.30 Å was in accordance with the (001) crystal plane of HEB powders, and two grains are tightly bonded. With increasing pyrolysis temperature, due to the decomposition in vacuum, less amounts of hBN were detected in MB16, and no residual hBN was observed in MB18, which is consistent with the XPS results. Obviously, the dual-phase MB14 powder consisted predominantly of fine spherical particles (Fig. 2a). With increasing temperature, MB16 powders (Fig. 2d and e) developed into a short columnar morphology, accompanied by an increase in median particle size (d50) from 142.84 nm to 214.68 nm (Fig. 2k and l), while retaining their dual-phase structure according to the XRD. These results suggested that grain growth was kinetically favored over complete solid-solution formation at 1650 °C. In contrast, MB18 demonstrated a uniform spherical morphology with homogeneous elemental distribution of all five constituent metals, and their d50 increased to 678.17 nm (Fig. 2m). A selected area electron diffraction pattern along the [101] axis presented a single-crystal hexagonal structure (Fig. 2i). The corresponding HRTEM image demonstrated the periodic lattice structure of the synthesized powder, with a lattice spacing of 2.68 Å for the (100) crystal plane (Fig. 2j). This finding corroborated the XRD results (Fig. 1a), demonstrating successful synthesis of a phase-pure HEB at 1800 °C.
Complex permittivity (εr = ε′ − jε″) and complex permeability (μr = μ′ − jμ″) of HEB powders were used to investigate the EM properties. The real part ε′ and μ′, respectively, reflect the storage capability of electric and magnetic energy, whereas the imaginary parts of ε″ and μ″ represent the loss capability.28 Based on the transmission line theory and the metal backplane model, the electromagnetic wave absorption (EMA) performance of materials is evaluated using reflection loss (RL) values (eqn (1)), which assess the reflection intensity of EM waves at the surface of materials.9,29 Impedance matching (Z = |Zin/Z0|) is also a crucial parameter to evaluate the transmission performance of EMA materials, which could be derived from eqn (2).30,31
![]() | (1) |
![]() | (2) |
The EMA performance of materials depends on both their dielectric/magnetic loss capabilities and impedance matching characteristics.3,33 As illustrated in Fig. 3, ZrB2 exhibited high ε′ and ε″, which indicated its excellent dielectric loss capability without considering impedance matching. For high entropy powders, the complex permittivity decreased in the order MB16 > MB14 > MB18, which was primarily attributed to their electrical conductivity.3,34 With the increase in temperature, atomic disorder in the powders gradually increased, causing enhanced electron scattering and electrical resistivity, which subsequently caused a decrease in conductivity.35,36 Remarkably, the single-phase MB18 exhibited the lowest values of ε′ and ε″ due to the conductivity of 3.3 × 106 S m−1 significantly lower than that of ZrB2 (2.17 × 107 S m−1).3,34,36 MB14 exhibited lower complex permittivity than MB16 due to the presence of BN and finer grain size-induced interfacial scattering (Fig. 2b, c and k), which collectively suppressed the formation of a continuous conductive network. For all the obtained powder, μ′ was close to 1 and μ″ approached 0 (Fig. 3c and d), and the value of tan
δμ (Fig. 3g) fluctuated around 0.02, indicating that ZrB2 and (Ti, Zr, Hf, Nb, Ta)B2 were lacking magnetism.37 This indicated that the loss mechanisms of all samples were dominated by the dielectric loss, and the order of dielectric loss capability decreased in the order ZrB2 > MB16 > MB14 > MB18 based on complex permittivity and tan
δε (Fig. 3a, b and e). Attenuation constant α represents the dissipative electromagnetic capability, the equation is as follows:
![]() | (3) |
Generally, the α value exhibits a positive correlation with the attenuation capacity of the absorber.28,38 As illustrated in Fig. 3h, the α values of all samples follow the same order as their complex permittivity (ε′ and ε″). However, the electromagnetic wave absorption performance showed the opposite trend as shown in RL maps (Fig. 4). ZrB2 exhibited the worst EMA performance, with RL values predominantly exceeding −2 dB and a minimum RL of merely −2.15 dB. Although the dual-phase MB14 (RLmin = −9.05 dB) and MB16 (RLmin = −2.76 dB) powders demonstrated marginally improved EMA capabilities compared to ZrB2, their performance remained insufficient for practical applications. Obviously, the EMA performance of MB18 with single-phase was significantly enhanced, achieving an optimal RL value of −34.79 dB at 17.84 GHz with a matching thickness of 3.8 mm, indicating an effective absorption of 99.9%, and the EAB was 1.12 GHz. The performance enhancement was primarily attributed to improved impedance matching. As shown in Fig. 4(a3)–(d3), due to the significant mismatch between ε′ and μ′, as well as between ε″ and μ″, ZrB2 showed the worst impedance matching of 0.14. While MB14 and MB16 showed slight improvements but remained below 0.5 and 0.2, respectively, MB18 achieved optimal matching (0.8–1.2) at 13–18 GHz. According to Weston's theorem, when εr is approximately equal to μr, the material exhibits better impedance matching, and the zone back-scattered field is around zero, which facilitates the plane electromagnetic wave into the interior of the absorber.14,38 Due to ZrB2 with higher conductivity, a continuous conduction current was formed on the surface, obstructing the entry of electromagnetic waves into the material.9,38 The increase in temperature promoted the high-entropy transformation of powders, leading to a reduction in complex permittivity, which enhanced impedance matching and consequently improved EMA performance. As depicted in Fig. 4(e1)–(e3), all RL peaks shift toward higher frequency regions with decreasing thickness, which can be explained by the 1/4 wavelength model as described in eqn (4):39,40
![]() | (4) |
Atomic-resolution HAADF-STEM images (Fig. 5) were collected and analyzed to elucidate the mechanism for EMA performance. As the temperature increased, more atoms gradually dissolved into the solid solution, which was manifested by the atomic intensity contrast. Atomic-resolution images along the [100] zone axis from (Ta, Nb)-rich region of MB14 and MB16 samples were selected based on Fig. 2 for comparison. Notably, the full width at half maximum (FWHM) of the Gaussian-fitted intensity curves increased from 0.287 at 1400 °C to 0.318 at 1650 °C and further rose markedly to 0.739 at 1800 °C (Fig. 5(a2)–(c2)). The observed broadening indicated enhanced atomic solid solubility at higher temperatures, confirming complete overcoming of the solvation energy barrier at 1800 °C. Therefore, atomic displacement and strain distribution images revealed that MB18 exhibited the highest average atomic displacement (8.74 pm) compared to MB14 and MB16, accompanied by significant lattice distortion regions at εxx and εyy with a strain rate ≥2%. Theoretically, in the absence of BN formation, the lattice strain was expected to increase with the temperature due to the enhanced solid solubility. It was confirmed by comparing the nearly BN-free dual-phase MB16 with the single-phase MB18, which revealed a significant increase in lattice distortion. However, MB14 exhibited a larger mean atomic displacement (7.33 pm) compared to MB16 (5.27 pm), with particularly pronounced lattice distortion along the [001] direction (εxx). One possible explanation was the poor crystallinity of the nano MB14 powder (Fig. 2a), leading to structural disorder, while the MB16 powder (Fig. 2d), demonstrated improved crystallinity through grain growth, resulting in reduced atomic disorder. Additionally, as illustrated in Fig. 2c, the epitaxial growth of BN (002) on HEB (001) caused partial replacement of B atoms in HEB particles by N atoms, thereby increasing the lattice distortion rate in the [001] direction (Fig. 5(a3) and (a4)). Stronger lattice distortion and enhanced electron localization may reduce the free electron density, leading to a decrease in ε′ (Fig. 3a).41 Concurrently, enhanced electron scattering reduced conductivity, thereby diminishing ε″, and the increased lattice distortion functioned as effective polarization centers, promoting electromagnetic energy dissipation.9,42 As-observed lattice distortion degree was in an order of MB18 > MB14 > MB16, which was inversely correlated with the complex permittivity. This point is consistent with the proposed mechanism. Furthermore, the averaged particle sizes in MB14 (142.84 nm) and MB16 are 142.84 nm and 214.68 nm, which are much finer than that of MB18 (678.17 nm). Finer particles are expected to favor interfacial polarization due to their high surface energy and abundant dangling bonds.20,21 However, single-phase MB18, with the largest averaged particle size (678.17 nm), exhibited superior electromagnetic wave absorption (EMA) performance. This indicates that lattice distortion induced by high-temperature synthesis plays a more dominant role in determining EMA properties than the effect of particle refinement. Dielectric loss comprises not only the conduction loss related to conductivity, but also the Debye relaxation loss dominated by the dipole polarization.43 As shown in Fig. 3f, compared to pure ZrB2, MB14 exhibited two Cole–Cole semicircles, which may be attributable to interfacial polarization induced by the heterogeneous BN@HEB core–shell structure and lattice distortions resulting from elemental solid solution. In contrast, MB16 exhibited fewer semicircles owing to the missing of hBN coating and improved HEB crystallinity. Remarkably, MB18 displayed more semicircles, suggesting the coexistence of multiple polarization mechanisms, which can be linked to the formation of abundant boundary defects due to N-atom substitution at B sites in the near-surface HEB structure during BN decomposition (Fig. 2h), as well as enhanced polarization relaxation resulting from pronounced lattice distortion. Although the increased particle size of single-phase high-entropy powders at elevated temperature reduced interfacial polarization loss, the lattice distortion induced by high-entropy effects optimized impedance matching and enhanced dipole polarization, collectively resulting in superior electromagnetic wave absorption (EMA) performance compared to poor-solid-solubility borides (MB14 and MB16).
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