Evelien W. M.
Kemna
*a,
Rogier M.
Schoeman
a,
Floor
Wolbers
a,
Istvan
Vermes
a,
David A.
Weitz
b and
Albert
van den Berg
a
aBIOS, Lab on a Chip group, MESA+ Institute for Nanotechnology, University of Twente, P.O. Box 217, 7500 AE, Enschede, The Netherlands. E-mail: e.w.m.kemna@ewi.utwente.nl; Fax: +31 (0)53 489 3595
bDepartment of Physics and School of Engineering and Applied Sciences, Harvard University, Cambridge, MA, USA
First published on 26th April 2012
In this article high-yield (77%) and high-speed (2700 cells s−1) single cell droplet encapsulation is described using a Dean-coupled inertial ordering of cells in a simple curved continuous microchannel. By introducing the Dean force, the particles will order to one equilibrium position after travelling less than 1 cm. We use a planar curved microchannel structure in PDMS to spatially order two types of myeloid leukemic cells (HL60 and K562 cells), enabling deterministic single cell encapsulation in picolitre drops. An efficiency of up to 77% was reached, overcoming the limitations imposed by Poisson statistics for random cell loading, which yields only 37% of drops containing a single cell. Furthermore, we confirm that > 90% of the cells remain viable. The simple planar structure and high throughput provided by this passive microfluidic approach makes it attractive for implementation in lab on a chip (LOC) devices for single cell applications using droplet-based platforms.
P(λ;k) = λkexp(−λ)/k! | (1) |
We overcome these drawbacks with a fast, easy and novel approach to deterministically encapsulate single cells within droplets using inertial ordering in a curved microchannel. The curvature introduces a second force, the Dean force, which causes the particles to focus into a single equilibrium position. The device shows a wider dynamic range with regards to the particle size and number of equilibrium positions. Moreover, it possesses a small footprint, making it easy to implement in microfluidic LOC devices. Curved microchannels also show faster cell ordering than straight channels.18 Inertial ordering of particles in curved microchannels has been used in sorting and filtration applications19–22 but not for single-cell encapsulation. The microfluidic chip consists of a curved microchannel which combines inertial ordering with Dean forces to evenly space the cells. By matching the periodicity of the cell flow with the droplet generation, we increase the efficiency of single-cell encapsulation. This deterministic encapsulation method reduces the number of empty and multi-cell droplets while increasing the number of droplets which contain a single cell.
In a continuous curved rectangular microchannel, there is a secondary flow due to the difference between the downstream velocity of the fluid in the center and that near the wall. Thus, fluid elements have a larger inertia in the center of the microchannel than near the walls. This produces a pressure gradient in the radial direction of the microchannel, as the fluid tends to flow outward around the curve, leading to the formation of two counter rotating vortices at the top and bottom halves of the microchannel. The magnitude of these secondary flows is quantified by the Dean number.19,22
(2) |
UD = 1.8 × 10−4 × De1.63 | (3) |
The Dean flows are capable of applying a drag force on the particles present in the fluid. The maximum value of this drag force (FD) can be estimated by Stokes drag:27,28
FD = 3 × π × μ × UD × ap = 5.4 × 10−4 × π × μ × De1.63 × ap | (4) |
(5) |
Fig. 1 Schematic illustration of a continuous curved rectangular microchannel in which both the Dean force (FD) and lift force (FL) are present as well as the directions of their applied force on the particles, resulting in a single equilibrium position at the inner wall of the microchannel, where both forces operate in opposite directions. |
The channel length (LD, m), required for all the particles to travel to an equilibrium position on the inside of the microchannel wall is given by Di Carlo et al.:23
(6) |
(7) |
The longitudinal distance, l, between the particles on the same side of the channel does not depend on the volume fraction. By adjusting the flow rate of the fluid, the channel dimensions, the volume fraction and the particle diameter, it is possible to align the particles at a single equilibrium position, all with similar longitudinal distances. This enables the encapsulation of single particles within droplets in a straight channel. Moreover, it is likely that a similar relationship between Rep and l pertains to a continuous curved rectangular microchannel. Similarly, there should be a relationship between the volume fraction and the number of equilibrium positions.
A silicon master design was drawn in Clewin (version 4.0.1) and fabricated using standard UV-lithography. SU-8 2–25 (Microchem, Berlin, Germany) was spun on the silicon master with a thickness of 29 μm. The chip was made in PDMS (Sylgard 184, Dow Corning, Midland, MI, USA). The curing and base agent were mixed at a ratio of 1:10 and degassed. PDMS was poured onto a silicon wafer, degassed, and cured at 60 °C for 24 h. After curing, in- and outlets were punched using a dispensing tip (Nordson EFD, Maastricht, the Netherlands, ID 1.36 mm and OD 1.65 mm). Subsequently, the PDMS was sealed to a microscope slide (VWR, Leuven, Belgium) using an oxygen plasma (Harrick PDC-001, NY, USA). After sealing, the chip was heated at 60 °C for a minimum of 30 min. Before use, Aquapel (Vulcavite, the Netherlands) was introduced into the channels to ensure hydrophobic channel walls.
The microfluidic chip was mounted onto the X–Y–Z translation stage of an inverted wide fluorescence microscope (Leica DM IRM, Leica Microsystems, Wetzlar, GmbH, Germany). In addition, a computer-controlled high-speed camera (Photron SA-3, West Wycombe, United Kingdom) was mounted onto the microscope for image recording, using the accompanied Photron software (Photron Fastcam Viewer). Illumination was supplied by a fiber optic illuminator (Leica KL 1500 LCD).
Fig. 2 Schematic drawing of the microfluidic chip consisting of a curved microchannel followed by an encapsulation part. The pictures are of the cell ordering and subsequent encapsulation. Scale bars are 50 μm. |
Table 1 shows how the flow rate (Qf) and the channel dimensions influence the Reynolds number (Re), the Reynolds particle number (Rep), the Dean number (De), and the apparent Dean (FD) and lift forces (FL) using 13 ± 1.6 μm HL60 cells (n = 25) or 13.8 ± 2.2 μm K562 cells (n = 25).
Width × height | 50 × 29 (μm) | ||
---|---|---|---|
Q f (μL min−1) | 10 | 15 | 20 |
Re | 4.2 | 6.3 | 8.4 |
Rep | 0.53 | 0.79 | 1.06 |
De | 0.46 | 0.7 | 0.93 |
F L (N) | 5.6 × 10−10 | 1.3 × 10−9 | 2.2 × 10−9 |
F D (N) | 6.4 × 10−12 | 1.2 × 10−11 | 2 × 10−11 |
The Dean forces acting on the 13 μm cells at the three flow rates are less than the corresponding lift forces. Thus, the lift forces dominate, which predicts that ordering will occur and the cells will focus along the one equilibrium position at the inner wall, as illustrated in Fig. 1.
Fig. 3 Double equilibrium position of the HL60 cells observed in the focal plane, in the second loop of the curved microchannel. Insert shows the longitudinal distance measurement, L1, of the cells at the single equilibrium position at the inner wall and L2 for the longitudinal distance of the cells in the alternating pattern. Scale bar is 50 μm. |
Cell ordering was observed in the second loop in the direction of the flow (longitudinal) after 9400 μm, corresponding to 67 ms, when flowed at a rate of 15 μL min−1, as shown in Fig. 2. Thus, curved microchannels cause faster ordering towards the predicted equilibrium position than straight microchannels.18 The observed channel length required for ordering (∼ 0.9 cm) is in the order of the calculated length (∼ 0.6 cm) using eqn (6).
The shorter channel length required for ordering, offers a critical advantage because fluidic resistance decreases and hence, decreases the pressure and power required to drive the flow. In fact, it seems that fluidic resistance is the limiting factor for increasing the throughput of ordering because high pressure leads to leakage at the fluid inlets.18 Therefore, our system is more robust for single cell encapsulation when compared to straight channels devices.
Additionally, channel clogging never occurred in the required first cm of the device, making this system more robust for particle ordering when compared to the necessary several cms in a straight channel.
The longitudinal distance, between adjacent cells on the same side of the channel (Fig. 3, insert L1), at flow rates of 15 μL min−1 was 52 ± 6 μm. This flow rate corresponded to velocities of 14 ± 0.4 cm s−1. Furthermore, Fig. 4 shows that when the flow rate increased from 15 to 50 μL min−1 (Rep = 0.8–2.7), the longitudinal distance was not significantly influenced. However, this is mainly due to the large standard deviations in the longitudinal distance between the cells. The longitudinal distance for the cells varied from 39 to 52 μm, corresponding to ∼ 4 times the cell diameter. This observation has not been previously reported for a continuously symmetrically curved microchannel.24 For comparison, we also determined the longitudinal distance (L1) of 10 μm beads for different flow rates. The average longitudinal distance between the beads was lower than that between adjacent cells, as shown in Fig. 4. However this decrease is not significant. Moreover, the standard deviation of the distance between the beads was lower than that between the cells. One possible explanation is that the coefficient of variation (CV) for both HL60 and K562 cells is higher (n = 25, CV 13% and 16%) compared to that of the beads (n = 25, CV 10%). In addition, cell ordering into an alternating pattern across the channel was observed in the focal plane of the second loop at 15 μL min−1. Hence, the longitudinal distance between the particles was reduced to 28.3 ± 3.3 μm (Fig. 3, insert L2). Here, the velocity is similar to that used to obtain the one-equilibrium position. The microfluidic device was capable of ordering particles with dimensions down to 6 μm, demonstrating the dynamic range, which has not been seen in straight channels.10,18 Moreover, no difference in the ordering capability between the two different cell types was observed.
Fig. 4 Longitudinal distance between cells (HL60) at different flow rates and 10 μm beads (error bars represents 1 SD) (n = 25). |
One of the key factors causing the double-equilibrium position in the continuous curved microchannel was the volume fraction of the suspended cells. When the volume fraction reached 2.2%, an increasing number of double-equilibrium positions was observed, suggesting a similar relationship for curved microchannels as well as straight microchannels, as described in eqn (7). In conclusion, the volume fraction provides increased control with regards to a single or double equilibrium position, in contrast to straight channels where there is always a minimum of two equilibrium positions. Furthermore, the longitudinal spacing (L1) between the particles remains unaffected when changing the volume fraction between 1.7–2.2%. Additionally, due to particle interaction, increasing the volume fraction above 2.2% will decrease the distance between the particles. However, no ordering occurs at that point.
Moreover, increasing the flow rate from 15 to 50 μl min−1 did not influence the double equilibrium position. Finally, it has been suggested by Di Carlo et al.24,25 that an inertial force ratio, Rf = ap2*R / x3, is useful for predicting particle behaviour. Here, Rf describes the order of magnitude scaling between FL and FD. It was proposed that the equilibrium positions can be modified by the secondary flow at an intermediate Rf > 0.04 (Rf = 9.6). This could lead to interesting new ordering modes, as shown here, for a continuous curved microchannel. However, we still lack a complete explanation as to why this geometry, in combination with specific volume fractions of cells, caused the single equilibrium position of the cells in continuous curved microchannels to shift to two equilibrium positions.
Overall, the single equilibrium position is most stable and prominent during the experiments when using the appropriate volume fraction of cells (1.7%) and flow rate (15 μL min−1).
Type A, a regular junction, showed no droplet formation at the flow rates of interest. The second design, type B, generated droplets at 18 kHz or higher, which was too high compared to the cell frequency (2700 cells s−1). Type C generated 73–99 pL droplets between 2.1–2.75 kHz. Hence, encapsulation experiments were performed with this type.
To ensure that the droplets contained only a single cell, we adjusted the oil flow to generate droplets with a frequency comparable to, or higher than, the frequency of the cells. Thus, the oil flow rate was set at 43 μL min−1. This generated 73 pL droplets at 2.7 kHz (see ESI video 1†).
We compared the cell encapsulation efficiency with that determined by a Poisson distribution in Fig. 5. The percentage of droplets containing single cells is significantly increased using the curved microchannel for cell ordering. The efficiency of encapsulating single cells approaches 80% and the percentage of droplets containing multiple cells or no cells remains very low. A Poisson distribution yields a similar percentage of droplets containing multiple cells but far more empty droplets. The efficiency of producing droplets with single cells using a Poisson distribution is around 30%. When using the curved microchannel this efficiency is almost three times higher.
Fig. 5 Deterministic cell encapsulation showing cell ordering vs. Poisson distributed cell encapsulation |
The cell volume fraction is an important factor for controlling the efficiency of single-cell encapsulation. Long empty spaces between the cells are undesirable, requiring values greater than 1.5% in this device. By contrast, when the volume fraction is greater than 2%, cell ordering is disturbed due to cell–cell interactions and double equilibrium positions. This can be compensated to some extent by adjusting the droplet frequency. The experimentally determined volume fraction corresponds to λ = 1.1, which may explain the percentage of droplets containing two cells. However, decreasing λ results in an increased percentage of empty droplets.
Finally, the viability of the encapsulated cells was examined. The cells were stained with calcein AM and propidium iodide to determine cell viability and membrane integrity after encapsulation. The results showed that 92% of the cells retained their membrane integrity, compared with 97% in the control samples (data not shown).
The device presented here is able to provide up to 80% of the droplets containing only a single cell. Furthermore, when using the curved microchannel the ratio between the droplets containing one and two cells is 8:1. To establish this ratio with a Poisson distribution, the cell suspension would have to be diluted to a λ of 0.25, which would lead to less than 20% of the droplets containing single cells, a decrease of nearly a factor of four. However, due to the large standard deviation in the longitudinal spacing between the cells, it is not possible to obtain a 100% encapsulation efficiency of single cells using this approach. Future work will focus on real deterministic single cell encapsulation within droplets, such as coupling this device to an integrated impedance analyser, which might result in 100% efficiency.
This microfluidic chip can perform efficient encapsulation of single cells on a relatively small device footprint (∼ 0.4 cm2), which offers easy integration into droplet-based microfluidic LOCs having low sample availability. Moreover, the short ordering distance decreases the fluidic resistance and thus lowers the required pressure and power to drive the flow, which minimizes costs. Additionally, the microfluidic design is versatile and capable of ordering particles over a wide dynamic range (6–13 μm). This device is particularly suitable for use with small sample volumes. Thus, it can contribute to a variety of biomedical or manufacturing applications that involve rapid, low-cost, continuous encapsulation of single cells.
Footnote |
† Electronic supplementary information (ESI) available: supplementary video 1. See DOI: 10.1039/c2lc00013j |
This journal is © The Royal Society of Chemistry 2012 |