Kenshi Matsumoto*a,
Masaki Kudob,
Yasutomi Tatetsuc,
Ryota Satoa,
Ryo Takahata
ad and
Toshiharu Teranishi
*ad
aInstitute for Chemical Research, Kyoto University, Gokasho, Uji, Kyoto 611-0011, Japan. E-mail: matsumoto.kenshi.3r@kyoto-u.ac.jp; teranisi@scl.kyoto-u.ac.jp
bThe Ultramicroscopy Research Center, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395, Japan
cDepartment of Health Informatics, Meio University, Biimata, Nago, Okinawa 905-8585, Japan
dDepartment of Chemistry, Graduate School of Science, Kyoto University, Gokasho, Uji, Kyoto 611-0011, Japan
First published on 10th September 2025
Z3-Fe(Pd,In)3 ordered alloy nanoparticles containing alternating layers of an L10 (CuAu-type)-like PdFePd trilayer and a Pd–In ordered alloy monolayer are formed by following the inter-element miscibility of In, which is miscible with Pd but immiscible with Fe. An understanding of the atomic diffusion processes based on inter-element miscibility is required to effectively synthesize such unknown crystal phases. In this study, we demonstrated that the temperature required for the formation of the Z3 structure largely depends on the diffusion path of Fe into PdInx or In into FePd3 alloy nanoparticles. The results indicate that the design of the diffusion path should be considered to develop unexplored crystal phases, especially in alloy systems containing an immiscible pair of elements.
Recently, we succeeded in synthesizing unprecedented Z3-Fe(Pd,In)3 alloy nanoparticles (NPs), which consisted of alternating layers of an L10 (CuAu-type)-like PdFePd trilayer and a Pd–In ordered alloy monolayer (Fig. 1a), using nanoparticulate precursors of A1 (face-centred cubic (fcc)-type solid-solution) PdInx@FeOy core@shell (A1-PdInx@FeOy) NPs.11 In addition, it was both experimentally and theoretically confirmed that the inter-element miscibility of In, which is miscible with Pd but immiscible with Fe,12 provided the driving force for stabilizing the Z3 phase. Z3-Fe(Pd,In)3 phase possesses not only ferromagnetic property with high coercivity11 but also high potential as oxygen reduction reaction catalyst.3 Elucidating the formation mechanism of the Z3-Fe(Pd,In)3 phase, specifically the atomic diffusion process, is necessary to expand the library of unexplored ordered alloy structures based on the inter-element miscibility of the third element.
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Fig. 1 (a) Unit cell of the unprecedented Z3-Fe(Pd,In)3 structure, atomic-resolution EDX elemental mapping for [100] of the Z3 phase (red: In-L, blue: Fe–K, green: Pd-L), and inter-element miscibility of In with Pd and Fe (reproduced from ref. 11). (b) Illustration depicting the thermal conversion of two well-designed precursor nanostructures into the Z3-Fe(Pd,In)3 phase. |
NPs have two advantages for this investigation. One is to facilitate the atomic diffusion required to form an alloy with a homogeneous composition.13 The other advantage is the ease of structural transformation, considering that a disorder-order transformation of the crystal structure in alloys propagates from the particle surface to the core.14,15
In this work, we demonstrate the importance of designing precursor materials that consider the ease of atomic diffusion to synthesize NPs with unknown crystal phases like the Z3 phase. To investigate how the immiscibility between Fe and In affects their diffusion processes to form the Z3 phase, we designed two types of NPs, namely FePd3:In NPs (diffusion of In into the FePd3 alloy) and PdInx:Fe NPs (diffusion of Fe into the In-poor PdInx alloy; 17 < x < 23 atomic % (at%)), in which the atomic diffusion is promoted by reductive annealing to provide a Z3-Fe(Pd,In)3 phase (Fig. 1b). We found that the reductive annealing temperatures of the two NPs differ by 200 K during the formation of Z3-Fe(Pd,In)3. To clarify the diffusion paths of In and Fe, the intermediate phases obtained before the formation of the Z3-Fe(Pd,In)3 phase were identified by high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM), energy-dispersive X-ray spectroscopy (EDX) and powder X-ray diffraction (XRD). The results indicate that the extent to which Fe and In occupy adjacent sites in the crystal structure during the diffusion process determines the formation temperature (i.e., inter-diffusion activation energy) of the Z3-Fe(Pd,In)3 phase. Moreover, a theoretical approach based on first-principles calculations supports our claim that the differences in activation energies depending on diffusion paths can be qualitatively explained by the differences in formation energies of the intermediates leading to the Z3 phase. Therefore, the diffusion path must be considered in the design of precursor materials, to facilitate the discovery of unexplored crystal structures in ternary alloys containing immiscible elemental pairs.
FePd3:In NPs were synthesized as follows: (a1) synthesis of 23 nm Pd NPs,11,16 (a2) growth of FeOy shells on Pd NPs (Pd@FeOy core@shell NPs),11,16 (a3) growth of mesoporous SiO2 shells on Pd@FeOy NPs (Pd@FeOy@SiO2 NPs),17 (a4) transformation of Pd@FeOy@SiO2 NPs into L12 (Cu3Au-type) FePd3@SiO2 NPs by reductive annealing and (a5) deposition of In on the L12-FePd3 using InCl3 in solution (see SI for details and Fig. S1).
PdInx:Fe NPs were synthesized as follows: (b1) synthesis of 23 nm Pd NPs,11,16 (b2) alloying Pd NPs with In (PdInx NPs),11 (b3) growth of FeOy shells on PdInx NPs (PdInx@FeOy NPs),11 (b4) sequential growth of mesoporous SiO2 shells on PdInx@FeOy NPs (PdInx@FeOy@SiO2 NPs)17 and (b5) transformation of PdInx@FeOy NPs into PdInx:Fe NPs by reductive annealing (see SI for details and Fig. S1).
In the above syntheses, SiO2 shells were used to suppress inter-particle fusion during the annealing processes. The Pd/In/Fe ratios of FePd3:In and PdInx:Fe NPs were 65/12/23 and 60/14/26 (at%), respectively, which were previously confirmed to be within the composition range required to form the Z3-Fe(Pd,In)3 phase.11 Rietveld refinements for powder XRD patterns and EDX elemental maps revealed that the FePd3:In NPs have an L12-FePd3@body-centred tetragonal (bct)-type Pd3In (L12-FePd3@bct-Pd3In) structure, whereas the PdInx:Fe NPs have an A1-and bct-type PdInx@body-centred cubic (bcc)-type Fe (PdInx@bcc-Fe) structure (Fig. 2, S2 and S8).
To confirm whether the Z3-Fe(Pd,In)3 phase can be formed from FePd3:In NPs, reductive annealing was conducted at 1073 K for NPs obtained at 873 K for 250 min (Fig. 3a). The reductive annealing at 1073 K for 10 min provided the three tetragonal Fe–Pd–In phases, and further reductive annealing for 180 min (total time) gave the Z3-Fe(Pd,In)3 single phase (Fig. 3b and S2). Considering the changes in lattice parameters of all crystal phases formed through the reductive annealing process from 873 to 1073 K, the a-axis and c-axis lengths monotonically increased and decreased, respectively, with the increase in annealing temperature and time; that is, we observed a monotonical increase in tetragonality (a/c) (Fig. 3i). This means that the highly symmetric L12 (cubic) phase formed at 873 K was converted into the low-ordered Z3-type (tetragonal) phase at 1073 K, as observed in the formation of the low-ordered tetragonal L10-FePt phase from the higher symmetric cubic A1-FePt phase during the reductive annealing process.18 The HAADF-STEM observation and EDX elemental mapping also show that the low-ordered tetragonal phase was formed after reductive annealing at 1073 K for 10 min (Fig. S4). In facts, we quantitatively evaluated the order degree (S) of low-ordered Z3-type phase by using the ordered peak of 111 (see SI for details), from which the S value of the low-ordered Z3-type phase showed the lower value (0.21) than that of Z3-Fe(Pd,In)3 formed by the annealing at 1073 K for 180 min (0.94) (Fig. S5). Consequently, in the case of FePd3:In NPs, the highly ordered Z3-Fe(Pd,In)3 phase was formed at 1073 K via the L12-(Fe,In)Pd3 and low-ordered Z3-type phases.
Then, a local structural analysis was conducted to identify this intermediate phase. EDX elemental maps revealed the formation of Pd–In@Fe–Pd NPs by the reductive annealing at 773 K, resulting in heterogeneous distributions of Fe, Pd and In (Fig. 4c–i), in contrast to the homogeneous distributions in NPs obtained at 873 and 1073 K (Fig. S6 and S7). Notably, HAADF-STEM and EDX showed the formation of the Z3-Fe(Pd,In)3 phase between the L10-FePd and the bct-Pd3In phases (Fig. 4j–o). Based on this structural information, Rietveld refinements for powder XRD patterns were performed to verify the Z3-Fe(Pd,In)3, L10-FePd and bct-Pd3In phases after the reductive annealing of PdInx:Fe NPs at 773 and 873 K, as well as the Z3-Fe(Pd,In)3 phase obtained by reductive annealing at 1073 K (Fig. S8). The results demonstrated that the Z3-Fe(Pd,In)3 phase was formed between the L10-FePd and bct-Pd3In phases (Fig. 4o).
In addition to the aforementioned structural characterizations at room temperature, in situ powder XRD measurements were adopted for interrogating the products formed by the reductive annealing of PdInx:Fe NPs (Fig. 5). Below 326 K, the diffraction patterns already differed from that of PdInx:Fe NPs owing to the hydrogen insertion into the A1-and bct-type PdInx phases (Fig. S9).19 From 326 to 773 K, hydrogen atoms were released from the A1-and bct-type PdInx phases, and the diffraction patterns became similar to that of PdInx:Fe NPs. Diffraction peaks with broader widths than those of PdInx:Fe NPs were observed from 773 to 873 K, indicating the formation of the L10-FePd/Z3-Fe(Pd,In)3/bct-Pd3In triphase, rather than other structures. This is because the phase-segregation in one particle inevitably decreases the crystalline size of each phase, unlike the formation of ternary solid-solution or ordered Fe–Pd–In alloy. Above 873 K, the diffraction pattern of the Z3-Fe(Pd,In)3 phase was confirmed. Therefore, in situ XRD measurements are consistent with the characterizations performed at room temperature, confirming the detection of the intermediate phases during the transition from PdInx:Fe NPs to the Z3-Fe(Pd,In)3 phase. Ultimately, using PdInx:Fe NPs as a nanoparticulate precursor, the Z3-Fe(Pd,In)3 phase was obtained as a main phase at 873 K via the formation of the L10-FePd/Z3-Fe(Pd,In)3/bct-Pd3In triphase.
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Fig. 5 (a) Two-dimensional plots of powder XRD patterns recorded during the reductive annealing of PdInx:Fe NPs at the conditions marked with orange, red and green solid lines in Fig. 4a; (upper) heated to 873 K at 10 K min−1, kept at 873 K for 250 min, heated to 1073 K at 10 K min−1 and kept at 1073 K for 10 min; (bottom) heated to 773 K at 10 K min−1 and kept at 773 K for 180 min. (b) Corresponding partial powder XRD patterns of the products. |
Heights of activation barriers between the intermediates structures to form Z3 structures are considered the main factors for determining the formation temperature of the Z3 structure. To understand the origin of this formation temperature difference, we investigated the Fe and In substitution sites in intermediate phases formed from FePd3:In and PdInx:Fe NPs. First, the intermediate phase formed after the reductive annealing of FePd3:In NPs at 1073 K for 10 min is the low-ordered Z3-type phase (Fig. 3 and S4). Formation of the low-ordered Z3-type phase, in which Fe and In were detected in all monolayers (Fig. S4), results from the substitution of Fe or In with Pd in the Pd monolayer of L12-(Fe,In)Pd3, leading to the occupation of In at the atomic sites closest to Fe (Fig. 6a). Therefore, in the case of FePd3:In NPs, Fe and In occupy the closest sites to induce the crystal phase change from L12-(Fe,In)Pd3 to the more thermodynamically stable Z3-Fe(Pd,In)3 phases.
Conversely, Fe and In atoms do not exist in Pd monolayers of the intermediate structure formed by the reductive annealing of PdInx:Fe NPs, or the L10-FePd/Z3-Fe(Pd,In)3/bct-Pd3In triphase (Fig. 4j–o and S10); Fe and In are not close to each other in the triphase because all the interplanar spacings between Pd monolayers in the L10-FePd, bct-Pd3In and Z3-Fe(Pd,In)3 phases are shorter than the corresponding a-axis lengths.11,16,20 By estimating the interatomic distances from the XRD pattern of L10-FePd/Z3-Fe(Pd,In)3/bct-Pd3In triphase, we found that the first and second neighbour distances were 0.272–0.278 and 0.280–0.285 nm, respectively (Fig. S8). Note that this second neighbour distance is longer than the nearest neighbour distance (0.273–0.275 nm) of the low-ordered Z3-type phase derived from FePd3:In NPs (Fig. S2). In other words, there is a big difference in the interatomic distance between Fe and In the intermediate phases formed from FePd3:In and PdInx:Fe NPs.
Then, to confirm whether the Fe atoms avoid occupying the sites adjacent to the In sites in the diffusion process from the L10-FePd/Z3-Fe(Pd,In)3/bct-Pd3In triphase to the Z3-Fe(Pd,In)3 single phase, HAADF-STEM and EDX of NPs with the L10-FePd/Z3-Fe(Pd,In)3/bct-Pd3In triphase were conducted during reductive annealing at 873 K. Fast Fourier transform images were obtained from HAADF-STEM images of the two NPs, showing the brighter 001 and 003 diffraction spots derived from Z3 structure with the increase in reductive annealing time (0, 10, 40 and 100 min), which indicates the increase in the volume ratio of the Z3 phase (Fig. S11). Atomic-resolution EDX elemental maps for a particular area of one NP showed that the L10, Z3 and bct triphase was epitaxially stacked along the [001] direction of the constituent three phases (Fig. S12). In the NPs obtained by reductive annealing at 873 K for 0, 10 and 40 min, Pd monolayers in the triphase were sandwiched by two Fe–Pd–In alloy monolayers, which indicates selective occupation of Fe and In in certain atomic sites of the L10 and bct phases. Specifically, the NPs underwent substitution of Fe for Pd or In the Pd–In monolayers of the bct-Pd3In structure and substitution of Pd or In for Fe in the L10-FePd structure (Fig. 6b). Therefore, it was found that Fe and In diffuse while avoiding each other during the formation of the Z3-Fe(Pd,In)3 single phase from the L10-FePd/Z3-Fe(Pd,In)3/bct-Pd3In triphase.
By comparing the diffusion paths of In in FePd3:In NPs and Fe in PdInx:Fe NPs during reductive annealing, we found that the major difference is whether Fe and In occupy adjacent sites as the atomic diffusion proceeds. To evaluate the activation energies for atomic diffusion into Z3 phase, we calculated the formation energies of various intermediate phases from L12-Fe1Pd6In1 or L10-Fe2Pd2/bct-Pd3In1 to Z3-Fe2Pd5In1 phases (see SI for details, Fig. 7, S13, Tables S1 and S2). Such an elementary process to form Z3 phase gives quasi-activation energies between intermediate structures because the activation energies are larger than the formation energies. Interestingly, intermediate phases from L12-Fe1Pd6In1 to Z3-Fe2Pd5In1 phases showed the larger difference in the formation energies than that of L10-Fe2Pd2/bct-Pd3In1 biphase. Moreover, compared with L10-Fe2Pd2/bct-Pd3In1 biphase, the diffusion paths—corresponding to a frequency factor in Arrhenius equation—with small energy barriers are fewer because the intermediate structures with neighbouring Fe and In atoms are thermodynamically unstable (Table S1). Therefore, the phase stabilities determined by inter-element miscibility suggest that the unfavourable diffusion paths of In and Fe in FePd3:In NPs require a reductive annealing temperature that is 200 K higher to form the Z3-Fe(Pd,In)3 phase.
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