Ralm G.
Ricarte
*a and
Sachin
Shanbhag
*b
aDepartment of Chemical and Biomedical Engineering, FAMU-FSU College of Engineering, Tallahassee, FL 32310, USA. E-mail: rricarte@eng.famu.fsu.edu
bDepartment of Scientific Computing, Florida State University, Tallahassee, FL 32306, USA. E-mail: sshanbhag@fsu.edu
First published on 19th February 2024
Covalent adaptable networks (CANs) are an emerging class of soft materials that combine the contradictory traits of thermosets and thermoplastics. They possess dynamic covalent cross-links between chains that exchange through a chemical reaction. Because the flow behavior of CANs reflects the interplay between the cross-link exchange kinetics and polymer backbone dynamics, careful rheological characterization is necessary to illuminate how chemical structure governs viscoelasticity. Yet, rheology presents a significant challenge for polymer chemists as an analytical technique because of the complexity of the measurement and data analysis. Considering the prevalence and significance of rheology in the field of soft matter, however, it is essential for modern polymer chemists to possess a foundation in conducting and interpreting viscoelastic experiments. This tutorial review is an introduction to linear rheology, which focuses on measurements using small strain conditions. It begins by providing a comprehensive discussion of stress relaxation, creep and recovery, and small-amplitude oscillatory shear experiments, highlighting their respective advantages and disadvantages. It explains the concepts of relaxation spectra and time–temperature superposition using simple mathematical arguments and graphical analysis. The review delves into the intricacies of polymer structure–viscoelasticity relationships, focusing on classical thermosets and thermoplastics. It also identifies common sources of experimental artifacts that affect rheology experiments. Towards the end, best practices for performing rheology on CANs are demonstrated using examples from the literature. To further enhance understanding, the review illustrates quantitative rheological models using experimental data from a commercial polymer. Supplementary spreadsheets enable readers to practice time–temperature superposition and relaxation spectrum analysis techniques.
Following in the footsteps of the ancient Mesoamerican people, the use of synthetic tools to transform liquids into solids emerges as a common theme for many significant milestones in polymer chemistry history. Charles Goodyear (re)discovered the vulcanization of natural rubber.5,6 Leo Baekeland cured phenol-formaldehyde resin to form the first commercial synthetic plastic.7 Contemporary studies even suggest that Hermann Staudinger supported his “macromolecular hypothesis” by unintentionally cross-linking cyclopentadiene monomer via a Diels–Alder mechanism.8–10
The dichotomy between liquids and solids also frames the past 100 years of macromolecular science. Polymers generally divide into two broad categories: thermoplastics and thermosets. Thermoplastics are viscoelastic liquids that flow when heated above their glass transition or melting temperatures. The shape of a molten thermoplastic is not permanent, but rather evolves in response to an applied force. While the discrete molecular structure of thermoplastics permits them to be processable and recyclable, it also imparts them with poor solvent resistance and mechanical properties. In contrast, thermosets are viscoelastic solids composed of covalently cross-linked chains. The permanent nature of the cross-links prevents dissolution and enhances mechanical properties by fixing the polymer shape indefinitely. This permanence comes at a cost, as covalent cross-linking inhibits stress relaxation and flow, severely limiting the processability of thermoset materials. Thus, the decision to use a thermoplastic or thermoset for a particular application requires a trade-off: you either get recyclability or robustness.11–14
This classical limitation, however, is resolved by cross-linking polymers using dynamic covalent chemistry. In these types of materials, the polymer chains are connected by covalent cross-links that reversibly exchange via chemical reaction. At service conditions, the polymer behaves as a thermoset because the cross-links are static. When exposed to an external trigger, such as elevated temperature or light, it flows like a thermoplastic because the cross-links can re-arrange, permitting the chains to diffuse and network topology to fluctuate. Polymers bearing dynamic covalent cross-links have been referred to by a variety of different names. Since 2020, covalent adaptable network (CAN) has emerged as the most common nomenclature. Vitrimers, a subset of CANs, are currently an area of intense research focus.14,15–21
Because CANs represent a paradoxical marriage between viscoelastic solids and liquids, their development over the past twenty years has sparked a new generation of stimuli-responsive materials that are simultaneously recyclable and robust, making them attractive for a spectrum of next-generation applications. Triggering the adoption of CANs for wider commercial use, however, requires a deeper understanding of how their chemical structure affects their performance and processability. Because the behavior of CANs reflects the interaction between the cross-link exchange kinetics and polymer backbone dynamics, careful rheological characterization is necessary to illuminate how chemical structure governs viscoelasticity.22–26 Rheology, however, poses a significant challenge for polymer chemists. The initial complexity of the data analysis may seem impenetrable and deter those without previous training in solid and fluid mechanics. Nevertheless, given the ubiquity and utility of rheological instruments, the modern polymer chemist must be well-versed in performing and interpreting viscoelastic measurements.
This tutorial review serves as an entry point into the realm of linear rheology (i.e., small strain conditions), giving the reader a basic understanding of concepts that are universal to all polymeric materials. It is meant for synthetic chemists, engineers, and materials scientists who wish to utilize linear rheology to study new types of polymers. While this review alone is insufficient for mastering the technique, we hope it will allow polymer chemists to appreciate its utility and enable them to better design and understand viscoelastic experiments on their own materials. The rest of the document is organized as follows:
1. Linear rheology fundamentals. We discuss the theoretical aspects of linear rheology, which are universal to all viscoelastic materials. Standard experiments (i.e., stress relaxation, creep and recovery, and small-amplitude oscillatory shear) and analysis techniques for evaluating viscoelasticity under small strain conditions are described.
2. Phenomenology of conventional polymers. We summarize the dynamic properties of molten polymer liquids and solids heated above their glass transition or melting temperatures. We identify how commonly observed linear viscoelastic features relate to the underlying molecular structure.
3. Sources of experimental artifacts. We identify measurement non-idealities that commonly plague linear rheology measurements of polymers and discuss mitigation strategies for minimizing their impact.
4. Best practices for covalent adaptable networks. We list recommended approaches for studying CAN linear rheology and highlight examples from the literature that illuminate a preliminary understanding of their viscoelastic behavior.
The text also contains six stand-alone box sections where we provide brief commentaries on topics that are related to the scope of this tutorial review. For additional resources focused on polymer rheology, throughout the tutorial review we direct the reader to several essential textbooks and dedicated reviews that provide both theoretical and practical insights into the technique.27–30 Box 1 details the differences between shear and extensional rheometers.
Box 1 Shear versus extensional rheometersA rheometer is a device that deforms a material and measures how it responds. While the type of applied deformation is endlessly customizable, a small number of standard “classical” flows are commonly used to facilitate comparison between experimental results. Consequently, most polymer rheology experiments utilize instruments that apply either a shear or extensional deformation. Shear, as described in more detail in section 1.1.1, involves a frictional drag force acting against the sample. This force causes the fluid layers to slide past one another in a parallel fashion. Shear is the most common type of deformation because it simplifies both the measurement and data analysis. Extension involves stretching the sample. While this type of deformation more accurately represents the flow conditions that a polymeric material will experience during processing, it is extremely challenging to simulate experimentally. At small strain conditions, measurements of shear modulus and viscosity may be converted to their extensional analogues using Trouton's rule. At larger strains, however, this simple relationship breaks down. While shear rheology is typical for studying liquid-like samples, extensional measurements are common for very stiff solid-like materials that have high cross-link density or glassy behavior. Specialized “dynamic mechanical analysis” instruments, which apply extensional or torsional deformations to free-standing films, operate using principles analogous to shear rheometers.31This tutorial review focuses on shear rheology due to its higher prevalence in the polymer literature. For a deeper discussion on extensional rheology for molten polymers, we direct the reader to textbooks by Morrison and Macosko.32,33 |
To demonstrate these concepts, consider the simple shear measurement described in Fig. 1, where the x and y axes denote the horizontal and vertical directions, respectively. In this experimental setup, a sample of thickness H sits between two parallel plates that each have an interfacial area A. The sample can be visualized as a series of infinitesimally thin layers stacked on top of one another. The layers at the top and bottom interfaces stick to the upper and lower plates. A force F is applied to move the upper plate to the right by a distance L. The movement of the upper plate drags the layer of molecules at the top interface to the right by the same amount. The layer of molecules at the bottom interface clings to the stationary lower plate and does not move. The horizontal displacement of intermediate layers is governed by their proximity to the plates; it is proportional to their distance from the lower plate. While each layer only moves horizontally and not vertically, the difference in displacement between adjacent layers creates a frictional force gradient that travels down the y-axis.
Fig. 1 (A) Schematic of sample inside parallel plates geometry during a simple shear experiment. (B) Photograph of molten commercial polystyrene disc in a parallel plate rheometer. |
The simple shear experiment may be described more formally by introducing the following terminology. The shear strain (γ, a unitless property) characterizes the magnitude of the applied deformation and is given by γ = L/H. Shear stress (σ, in units of pressure) is the magnitude of frictional force that travels down the y-axis divided by the interfacial area, i.e., σ = F/A. Typically, simple shear experiments involve a step strain, where γ is instantaneously ramped and maintained at a constant value. For the case where the top plate is continuously moved during the shear experiment, the strain rate (, in units of inverse time) is the rate of change of γ. It is equal to the velocity of the top layer divided by H, .
The movement of the top plate during simple shear deforms the sample, but the internal forces induced depend on the state of matter. For solids undergoing a minor deformation (i.e., γ ≪ 100%), σ follows Hooke's Law of elasticity which is denoted by the subscript “e”
σe = G0γ | (1) |
Eqn (1) specifies a linear relationship between σe and γ. If a constant step strain is applied, as depicted in Fig. 2A, the corresponding σe also displays constant step behavior (Fig. 2B). If the step strain is removed, σe drops to zero instantaneously, and the solid returns to its original shape. The energy required to induce deformation is fully returned to the surroundings once the strain is released. This resistance against permanent deformation – a defining characteristic of a solid that is quantified by G0 – is known as elasticity.
Fig. 2 (A) Applied strain profile and resulting shear stress for (B) ideal elastic solid, (C) ideal viscous liquid, and (D) viscoelastic samples. |
Liquids, on the other hand, obey Newton's Law
(2) |
According to eqn (2), the σv of a liquid depends only on the rate of deformation, and not the magnitude of deformation itself. Consequently, during a simple shear experiment a liquid only experiences stress when the upper plate is moving. The resulting σv imposes a frictional drag force and drives the liquid to flow. When the upper plate stops moving, σv gradually falls to zero.
Thus, solids and liquids exhibit qualitatively different behavior in simple shear experiments. Elastic solids respond to the magnitude of deformation, while viscous liquids respond to the rate of deformation. As stated previously, solids store energy which can be fully recovered, while liquids dissipate energy which is lost to the surroundings as heat. These characteristics, however, are idealized and represent limiting behavior. Many condensed-phase materials do not readily fall into these classical categories because their mechanical properties depend on both the magnitude and rate of deformation. For example, consider toothpaste: it flows like a liquid, allowing it to be squeezed out of a tube, but maintains its shape like a solid once it is put on a toothbrush. Such materials are viscoelastic and are often called soft matter or complex fluids.36,37
Fig. 2D outlines the simple shear behavior of two different types of viscoelastic materials. For both the viscoelastic solid and liquid, a step strain elicits an instantaneous elastic response which produces a spike in σ. Rather than remaining constant or immediately falling to zero, however, the stress decreases gradually. It approaches a finite plateau value for the viscoelastic solid at long times, while it decays completely to zero for the viscoelastic liquid.
This qualitative behavior is observed in all materials that have molecular or structural length scales much larger than atomic. Thus, virtually all polymers are viscoelastic. When they are subjected to a step strain deformation, the equilibrium conformation of individual chains is disturbed. At short time scales, the resistance of the chains against deformation materializes as a solid-like elastic response. As time progresses, the chains move and slide past one another to relax towards equilibrium, creating a liquid-like viscous response.
The chemical structure of the polymer plays a critical role in dictating the interplay between the elastic and viscous responses. Thermoplastics – in which the polymer chains exist as discrete molecules – fully dissipate stress because chains can diffuse freely when heated above the glass transition temperature. Molar mass, chain architecture, and backbone rigidity serve as the molecular knobs for tuning the diffusive and sub-diffusive motions. In contrast, thermosets contain polymer chains that are covalently bonded together by permanent cross-links. This architectural constraint prevents diffusion, so the chains cannot fully dissipate stress. For these reasons, thermoplastics are viscoelastic liquids while thermosets are viscoelastic solids.
CANs express rheological behavior closer to that of thermoplastics than thermosets. For instance, silly putty – a commercially available CAN of polydimethylsiloxane chains covalently cross-linked by dynamic boronate ester bonds –38 flows at elevated temperature while permanently cross-linked polychloroprene does not (Fig. 3). At time scales shorter than the lifetime of the cross-link, CANs behave like viscoelastic solids. At longer time scales, they flow like viscoelastic liquids. In addition to polymer chain motions, however, CANs also dissipate energy through transient cross-linking. This additional energy dissipation mechanism provides another lever for controlling the polymer viscoelastic response.22–26,39
Fig. 3 Spherical samples of permanently cross-linked polychloroprene (viscoelastic solid) and silly putty (viscoelastic liquid) during annealing at 50 °C. (A) t = 0 min and (B) t = 30 min. |
The intimate relationship between polymer structure and viscoelasticity represents a direct path between the chemistry and material properties. For emerging materials like CANs, rheology plays a critical role in illuminating how structure governs viscoelasticity. Rheological experiments essentially probe the viscoelasticity of a sample by applying a strain and measuring a stress, or vice versa. There are many different types of rheological devices, but the simplest is the shear rheometer, which deforms a material by shearing it between a moving and a fixed solid surface – as was the case in the simple shear experiment described previously. Fig. 1B provides a photo of a shear rheometer measurement on commercial polystyrene. Due to the introductory nature of this tutorial review, we concentrate exclusively on linear rheology measurements of bulk polymers (i.e., no solvent), which are more readily described by molecular theories (see Box 2). Furthermore, we focus on shear rheology because, in the linear regime, all other linear rheological properties may be inferred from it.32,33
Box 2 Linear versus nonlinear rheologyRheological experiments can be classified as linear or nonlinear depending on the magnitude of the applied strain or stress. In linear rheology, the perturbations applied are gentle – theoretically infinitesimal – so that the equilibrium structure of the material remains undisturbed throughout the experiment. Practically, we use perturbations on the order of 1–10% to ensure that the material response is robust enough to measure. Since linear measurements are non-destructive, they are most useful for investigating basic relationships between molecular structure and viscoelasticity.In nonlinear rheology, we apply moderate to large deformations/torques, stretching and severely distorting polymer chain conformations. The goal of such experiments is to understand or predict material behavior during processing where strong flows are encountered. Nonlinear rheology experiments essentially reveal how large strains cause polymers to deviate from equilibrium behavior. Compared to linear experiments, however, they are more difficult to perform and interpret. The boundary between the linear and nonlinear regimes can be probed using methods discussed in section 1.1.4.4. Measurements in the linear regime have several advantages: (I) all materials obey the Boltzmann superposition principle (see section 1.1.4) which provides a solid theoretical basis for interpretation, (II) experiments are straightforward to perform on modern rheometers, (III) standard experimental protocols and analytical tools are relatively well-established, and (IV) tensile properties can be directly inferred from shear measurements and vice versa. |
When an external tension or stress σ is imposed on the system, it induces an identical stress in each element – i.e., σe = σv = σ, where the subscripts “e” and “v” denote the elastic force produced in the spring and the viscous force produced in the dashpot, respectively. Meanwhile, the total extension or strain in the assembly is the sum of strain in each element, γ = γe + γv. Taking the derivative of γ with respect to time (denoted by the “dot” notation), we get
(3) |
Substituting eqn (1) and (2) into eqn (3), we may write
(4) |
It is useful to define a “relaxation time” τ = η0/G0 as the ratio of the viscosity and shear modulus. Then, the MM can be expressed succinctly as a linear differential equation
(5) |
This is the constitutive equation for the MM that relates the evolution of stress in response to strain. For a step strain γ(t ≥ 0) = γ0 applied at time zero, as illustrated in Fig. 2A, eqn (5) may be solved to obtain the stress profile
σ(t) = G0γ0e−t/τ | (6) |
The response is shown graphically in Fig. 4B and C. Initially, the hypothetical material described by the MM stretches instantaneously and responds to the deformation like an elastic solid, σ(t = 0) = G0γ0, by storing the input energy in the spring. Subsequently, molecules wiggle around and gradually dissipate this stored energy, and stress relaxes exponentially. The stress relaxation modulus
G(t) = σ(t)/γ0 = G0e−t/τ | (7) |
While eqn (5) represents the differential form of the MM, it can be recast into an integral form using the method of integrating factors as
(8) |
Instead of a single Maxwell element, we can consider a “multimode” MM in which several Maxwell elements are arranged in parallel, as shown schematically in Fig. 5B and C (see Box 3 for the multimode Voigt model, which uses a different arrangement of springs and dashpots). The G(t) of the multimode or generalized Maxwell model is given by a sum of decaying exponentials
(9) |
Box 3 Voigt modelThe Voigt or Kelvin–Voigt model is a mechanical model for viscoelasticity that consists of the same fundamental elements as the MM, viz. a spring and dashpot.47,48 Instead of being connected in series, however, the spring and dashpot are arranged in parallel as shown in Fig. 6.Thus, the strains in the spring and dashpot are identical, γe = γv = γ. The total stress is equal to the sum of the individual stresses . This leads to the differential equation The MM is the simplest mechanical model for a viscoelastic liquid, and qualitatively describes stress relaxation in such materials. On the other hand, the Voigt model is the simplest rheological model for a viscoelastic solid and qualitatively describes creep and creep recovery in such materials. Yet, the “single mode” Voigt model described above, like the single mode MM illustrated in Fig. 4A, fails to capture quantitatively the viscoelasticity of real materials. In the generalized or multimode Voigt model, several Voigt elements are connected in series, often with an additional dashpot element to incorporate purely viscous behavior. Such generalized Voigt models may be used to quantitatively describe the LVE of both viscoelastic solids and liquids. This raises the practical question: because the generalized Maxwell and Voigt models are flexible enough to simultaneously describe viscoelastic solids and liquids, which one should we use? Fortunately, the choice of which representation to use is a matter of convenience. In the literature, there appears to be a preference for the MM, which is also reflected in this tutorial review. In principle, any generalized Voigt model can be numerically mapped to an equivalent generalized Maxwell model and vice versa.49,50 |
Here, G∞ is the equilibrium modulus which is nonzero only for viscoelastic solids, such as polymer networks with permanent cross-links. For polymer solutions, melts, and transient networks with a sufficiently low degree of permanent cross-linking, G∞ = 0. Gi, ηi, and τi = ηi/Gi represent the stiffness, viscosity, and relaxation times of the ith Maxwell element, respectively. In this review, we define the relaxation times so that τ1 > τ2 > … > τn. Thus, τ1 is the longest relaxation time.
Each element in the multimode MM constitutes a “relaxation mode”. The set of relaxation modes {Gi,τi}ni=1 is called the discrete relaxation spectrum (RS). In Fig. 5A, we find that using n = 8 relaxation modes allows the multimode MM to fit the commercial PS data quite well. The contribution of each of the 8 Maxwell modes is shown by a thin black line. It is also possible to define a continuous analogue of the discrete RS by replacing the summation in eqn (9) over the discrete modes by an integral. Thus, the continuous RS H(τ) is related to G(t) as
(10) |
The discrete RS approximates the continuous RS; it has the same shape and general features (see Fig. 5D). Computer programs such as DISCRETE,40 CONTIN,41 NLREG,42 IRIS,43 or pyReSpect may be used to extract the continuous or discrete RS from experimental data.44,45 The RS is of fundamental importance in LVE. It quantitatively describes the strength and speed of all the different relaxation mechanisms in a material. In principle, if the RS is completely characterized, then all LVE properties can be obtained mathematically from it. However, like the fable of the group of blind men and the elephant,46 different experimental protocols measure different aspects of the RS. These protocols are described in the next section. Usually, it is important to piece together information from different tests to arrive at a holistic understanding of material behavior.
(11) |
The BSP is a general one-dimensional LVE constitutive model for all soft matter. All material-specific information is embedded in G(t). For example, we note that the multimode MM is a special case of eqn (11) with G(t) given by eqn (9). The BSP illustrates how the stress response to multiple independent perturbations (say ) is the sum of the individual responses to each stimulus.
The BSP is an extremely powerful tool for linear rheology. Once the RS or equivalently G(t) of a material is known, the BSP allows us to evaluate the stress response to any arbitrary deformation history. In theory, the only LVE test we need is a step strain or stress relaxation experiment. In practice, different experimental protocols are used because they are more convenient for a certain class of materials, or because they provide information over timescales of scientific interest.
Thus, the “holy trinity” of common linear rheological tests are stress relaxation, creep and recovery, and small-amplitude oscillatory shear (SAOS). These tests yield different LVE material functions. We have already seen how a step strain experiment yields G(t). Similarly, the creep test generates the creep compliance J(t). SAOS obtains the complex modulus G*(ω), a frequency-dependent material function. Table 1 summarizes the advantages and disadvantages of the different LVE experiments.
Experiment | Advantages | Disadvantages |
---|---|---|
Stress relaxation | Suitable for characterizing intermediate timescales | Signal gets weaker as time increases |
Relatively simple data analysis | Terminal relaxation is difficult to identify | |
Creep and recovery | Best for evaluating long time features in terminal relaxation regime | Tedious to confirm that tests are performed in LVE regime |
Terminal relaxation identified from steady-state flow regime | Creep ringing phenomena for highly elastic materials | |
Signal gets stronger as time increases | ||
Small-amplitude oscillatory shear | Best for probing dynamics at short timescales | Signal gets weaker as angular frequency decreases |
Resolves elastic and viscous contributions simultaneously | Low angular frequency measurements are time consuming | |
Frequency and temperature sweeps may be performed | ||
Terminal relaxation identified from low angular frequency regime | ||
Avoids artifacts associated with step strain and stress experiments |
Fig. 7 depicts experimentally measured G(t) profiles during stress relaxation of the commercial PS. For viscoelastic solids, such as a polymer network with many permanent covalent cross-links, G(t) approaches a finite plateau at long times – i.e., G(t → ∞) = G∞. For viscoelastic liquids, G(t) decays to zero, as shown in Fig. 4C and 5A for a single mode Maxwell model and the commercial PS, respectively. The temperature dependence of viscoelastic properties is discussed later in sections 1.1.5 and 4.3. For now, we simply note that increasing the temperature results in faster relaxation.
Fig. 7 Commercial polystyrene stress relaxation at varying temperature. Stress relaxes faster as temperature is increased. |
If the experiment is carried out for a time longer than the “terminal relaxation time” τterm of the material, we observe the signature of “terminal relaxation”. As discussed in section 4.2, the precise definition of τterm is context dependent, but the guiding principle is that at timescales larger than τterm, the material effectively flows like a Newtonian liquid. In a stress relaxation experiment τterm equals τ1, the longest relaxation time in the RS. For t > τterm, G(t) decays exponentially, i.e., lnG(t) ∝ t, and the constant of proportionality is equal to −1/τterm. If a discrete RS is inferred from G(t) for such a material, then the zero-shear viscosity – defined as the area under the G(t) curve – can be obtained as
(12) |
In practice, G(t) is rarely measured over more than three to four decades (see Fig. 7) in a single experiment for two reasons. (I) Imposed step strains are not instantaneous. Rather, rheometers approximate a step strain by ramping the strain sharply over a short time interval (see section 3.3). Due to the time required for stabilization, G(t) is only reliable for times greater than approximately 0.1 s, marking the lower end of the observation window. (II) If the experiment proceeds to very long times, stress eventually falls below the threshold of instrument sensitivity, setting the higher end of the observation window (see section 3.1). In general, rheometer transducers have difficulty in measuring a decaying stress over more than three orders of magnitude. For these reasons, step strain experiments are ideally suited for probing material relaxation over intermediate timescales between approximately 0.1 s at the lower end to 100–1000 s at the higher end.33
Some readers might ask how then does the observation window for the relaxation modulus reported in Fig. 5A span over 6 decades? As described later in section 1.1.5, this involves a common “trick” to stitch together measurements at different temperatures – such as those shown in Fig. 7 – using a principle called time–temperature superposition.
Fig. 8A and B are the imposed σ and measured γ(t) profile during a creep and recovery test on commercial PS. During creep, the γ(t) of a viscoelastic liquid grows indefinitely as the sample can deform continuously without limit. The strain rate eventually becomes constant and exhibits “steady-state” behavior where γ(t) ∝ t. In contrast, for a viscoelastic solid, γ(t) reaches a plateau because the material cannot deform any further. During recovery, the magnitude of the γ(t) drop reflects the recoverable amount of elastic energy that was stored in the sample relative to the total amount of energy applied during the creep deformation.
To normalize the material deformation response during creep, we can express γ(t) as creep compliance
J(t) = γ(t)/σ0 | (13) |
Creep compliance has units of inverse modulus or 1/Pa. Yet, it is not simply equal to the reciprocal of the stress relaxation modulus, except at short and long times where J(0)G(0) = J(∞)G(∞) = 1. In the steady-state flow regime, where the creep compliance is linear with time, J(t) may be described by
(14) |
Rather, the recovery test permits more accurate determination of J0e. The recoverable compliance Jrec is defined as
(15) |
τSS = J0eη0 | (16) |
Although the creep compliance and stress relaxation modulus are mathematically related by a convolution integral, J(t) is more convenient to study terminal behavior than G(t) for two reasons. (I) The signature of terminal relaxation may be clearly identified by the power law relationship between the creep compliance and time, i.e., J(t) ∼ tm, where m is the power law scaling exponent. m corresponds to the slope of the long time region of the data in a log(J(t)) versus log(t) plot. If m ≈ 1, then steady-state flow has been achieved. Conversely, m ≪ 1 indicates the material has not reached terminal relaxation. (II) As the creep experiment proceeds, J(t) – and hence the signal from the rheometer – increases in magnitude for viscoelastic liquids, making it less susceptible to instrument sensitivity.
Fig. 9 illustrates the imposed γ(t) and corresponding σ(t) profiles during SAOS. In this measurement, the rheometer applies a sinusoidal strain γ(t) = γ0sin(ωt) with amplitude γ0 and angular frequency ω. Typically, γ0 is held constant while ω is varied between 0.01 to 100 rad s−1. The resulting σ(t) depends on the state of matter of the sample. For an elastic solid, eqn (1) predicts that the shear stress is linearly proportional to the applied strain. Consequently, the σ(t) during SAOS is perfectly in phase with γ(t), with its amplitude being equal to G0γ0. For a viscous liquid, eqn (2) states that the shear stress is proportional to the strain rate, i.e., the time derivative of the applied strain. The resulting σ(t) response is 90° out of phase with the applied γ(t), while its amplitude is equal to η0ωγ0.
Fig. 9 SAOS waveforms. (A) Applied strain, (B) solid, (C) liquid, and (D) viscoelastic measured shear stresses. |
The SAOS response of a viscoelastic material lies between the elastic and viscous limits, with the phase angle between σ(t) and γ(t) being somewhere between 0 and 90°. The viscoelastic σ(t) profile can be uniquely decomposed into two parts: one that is in phase with γ(t), and the other that is in phase with the strain rate
σ(t) = γ0[G′(ω)sinωt + G′′(ω)cosωt] | (17) |
G′ is called the elastic or storage modulus because its contribution to the total stress is proportional to the strain, like a Hookean spring. G′′ is called the viscous or loss modulus because its contribution to the total stress is proportional to the strain rate, like a Newtonian fluid.
It is common to define a complex shear modulus G*(ω) = G′(ω) + iG′′(ω) by combining the elastic and viscous moduli into a single term. The magnitude of G* is given by |G*(ω)| = ((G′)2 + (G′′)2)1/2, while the phase angle δ between σ(t) and γ(t) is given by tanδ = G′′/G′. For those familiar with electrical circuit design, this framework is identical to the dissipation factor equations for dielectric materials. G′, the real component of G*(ω), represents a solid-like contribution to the complex modulus. G′′, the imaginary component of G*(ω), depicts the liquid-like contribution. tanδ, colloquially known as the loss tangent or loss factor, quantifies the relative significance of G′ and G′′. tanδ ≪ 1 indicates the sample is more solid-like, while tanδ ≫ 1 signifies it is more liquid-like.
Mathematically, G*(ω) is related to the stress relaxation modulus via a modified Fourier transform
(18) |
Using this relationship, the complex modulus corresponding to a generalized MM is shown to be
(19) |
(20) |
Fig. 10A illustrates the characteristic shapes of G′, G′′, and tanδ for a single mode MM. The angular frequency at which G′ and G′′ intersect, commonly referred to as the cross-over frequency ωcross, demarcates the high and low frequency regions. Equivalently, ωcross may be identified by tanδ = 1, and its inverse τcross = 1/ωcross is sometimes used as a convenient proxy for τterm (see section 4.2 for a more detailed discussion). In the high frequency region, G′ is constant because it reflects the behavior anticipated by Hooke's law. It is also much larger than G′′ due to the dominance of the elastic contributions towards G*. In contrast, the low frequency region represents terminal relaxation. G′′ is not only larger than G′, but it also decreases more slowly as ω decreases. Specifically, in the terminal relaxation regime G′ ∝ ω2 and G′′ ∝ ω1. If – and only if – these specific power law scalings are observed, then τterm may be estimated by52
(21) |
Fig. 10 (A) SAOS moduli for single mode Maxwell model. (B) SAOS moduli and (C) tanδ for commercial polystyrene. |
Fig. 10B and C depict experimentally measured SAOS data for commercial PS. While cross-over features are observed, the data look qualitatively different from the schematic portrayed in Fig. 10A. The additional features found in this data set are discussed in section 2.
As a complement to isothermal frequency sweeps, SAOS isofrequency temperature sweeps also may be conducted. This type of experiment tracks the evolution of G′, G′′, and tanδ as the sample is heated or cooled at a constant ramp rate, offering utility for detecting various thermal transitions. For example, the glass transition temperature corresponds to a large drop of several orders of magnitude in G′ and a peak in tanδ. The technique can also identify other types of thermal events, such as the melting of semi-crystalline polymers or the order–disorder transition of block copolymer nanostructures. Although temperature sweeps can be executed using a shear rheometer, they are commonly performed using specialized “dynamic mechanical analysis” instruments that utilize extension or torsion geometries. The success of these experiments hinges on the careful consideration of the ramp rate. If the ramp rate exceeds the rate of terminal relaxation – likely to be the case at low temperatures – the sample may deviate significantly from equilibrium behavior. To mitigate this, SAOS temperature sweeps are typically performed using ramp rates on the order of 1 °C min−1 and a frequency of 1 Hz.36
SAOS tests are practically useful for two main reasons. (I) Modern rheometers can perform frequency and temperature sweeps, and directly report the elastic and viscous moduli over a wide range of frequencies and temperatures. (II) SAOS avoids experimental and analytical challenges that arise from approximating step strains or stresses with sharp ramps (see section 3.3).
Fig. 11A outlines a common protocol for identifying γcrit involving strain amplitude sweeps. In this method, SAOS measurements are performed at a constant frequency (typically between 1 to 10 rad s−1) and increasing strain amplitude γ0 up to 100%. At low γ0, G′ is essentially constant within noise limitations. As γ0 reaches γcrit, G′ begins to deviate greatly from its original plateau value. The commercial PS sample highlighted in Fig. 11A shows a steep decrease in G′, indicating damping behavior. Other types of samples, however, may exhibit more complicated nonlinear behavior.53
Fig. 11 Commercial polystyrene (A) SAOS strain amplitude sweep and (B) creep measurements at varying shear stress. |
Once γcrit is identified, stress relaxation and SAOS experiments should be performed at γ0 well below that value. While there is no strict guideline for identifying the optimal γ0, a good rule of thumb is to use . This choice balances the tradeoff between noise which is visible at low γ0 (see Fig. 11A) and nonlinear effects visible when γ0 > γcrit. γcrit also has a thermal dependence, so it should be measured at temperatures that correspond to the upper and lower bound conditions of the planned experiments.
Determination of the LVE regime for creep is trickier (Fig. 11B) because it can only be performed retroactively. Essentially, creep experiments must be conducted at different σ0, ideally differing by at least a factor of 2. If the measurements were performed in the LVE regime, then the creep data for the different σ0 will collapse onto a single curve.54–56 For softer materials, such as an unentangled polymer melt, σ0 ≈ 10 Pa is commonly used. For harder materials, such as a highly cross-linked polymer melt, σ0 on the order of 1000 Pa are employed.57
An important empirical observation is that for many polymers the different relaxation times τi and moduli Gi that characterize the discrete RS exhibit the same functional dependence on temperature. This fortunate relationship means that a change in temperature results in a horizontal and vertical shift of G(t), J(t), G′, and G′′ on a log–log plot. The shapes of the LVE curves and the RS are preserved. Such materials, which allow for time–temperature shifting, are called thermorheologically simple. In the absence of phase transitions, temperature-dependent structural changes, or side reactions, most homopolymer melts and solutions are thermorheologically simple. For polymers, the microscopic origin of this phenomenon can be traced to segmental motions that set the fundamental clock for chain motion. If subchain motions rely only on this metronome, all relaxation processes inherit its temperature dependence.22,58,59
Time–temperature shifting is enormously helpful in practical applications because it resolves the problem of limited time or frequency windows. We can measure LVE data at different temperatures and stitch them together through a process of alignment to produce a master curve that spans many decades. This technique, called time–temperature superposition (TTS), allows us to compress a large amount of experimental data and to express them using just the master curve and a plot of shift factors.60,61
To illustrate how to apply this concept to experimental data, in the following paragraphs we guide the reader through the process using the commercial PS rheology data presented earlier in the tutorial. The supplementary spreadsheet “Supplementary Information_PS Rheology TTS.xlsx” contains the raw data and formulas needed to perform TTS. It is organized into four separate sheets containing data for shift factors, SAOS, stress relaxation, and creep. Instructions for using the spreadsheet are embedded within the shift factor sheet. The spreadsheet also may be used to perform TTS on other samples by replacing the data in the SAOS, stress relaxation, and creep sheets.
Fig. 12 and Table 2 depict the standard steps of the TTS process. First, we select a reference temperature Tref, such that the data at Tref will serve as a basis of comparison for the other curves. While any temperature could be used, we choose 160 °C because it is the middle temperature in our data set. Next, we estimate the horizontal (aT) and vertical (bT) shift factors required for superposition. By definition, aT(Tref) = bT(Tref) = 1. In terms of the MM, aT – which shifts the curves left to right – describes the ratio of a τi at one temperature relative to the value at Tref. bT – which moves the curves up and down – accounts for corresponding changes in Gi.
Step | Step description |
---|---|
1 | Define a Tref |
2 | Take tanδ versus ω data. At each T, multiply ω by some value to shift data to form a continuous master curve. The value you use to shift ω is the aT for that temperature |
3 | Plot aTversus T. Compare aT to a model (e.g., WLF or Arrhenius) to refine values |
4 | Apply aT to G′ and G′′. If needed, shift curves vertically to estimate bT |
5 | Apply aT and bT to G(t) and J(t) to confirm validity |
To systematically identify aT, we recommend first aligning the tanδ versus ω curves because they are independent of bT, so no vertical shifting is necessary (Fig. 12B). Keeping aT(Tref) = 1, the aT values at other temperatures are varied until the data form one continuous master curve. Because aT is proportional to relaxation time, it typically decreases by several orders of magnitude as temperature increases. This means that aT > 1 for temperatures below Tref, and aT < 1 above Tref. For the commercial PS SAOS data, application of aT stretches the angular frequency range from approximately 10−4 to 105, a span of 9 orders of magnitude (Fig. 12C).
After the initial estimate of aT, the temperature dependence may be further refined by comparing the experimental shift factors to a model. A commonly employed empirical relation for polymers is the Williams–Landel–Ferry (WLF) equation
(22) |
(23) |
After determining aT, the values are then applied to G′ and G′′ to form master curves of the dynamic moduli. To improve the overlap, the G′ and G′′ data may be shifted vertically to estimate bT. At each given temperature, the same bT value is used to shift both G′ and G′′. For example, bT values of 1.18 and 1.05 are applied for the 130 and 145 °C PS curves. At the other temperatures, bT is kept equal to 1, demonstrating the relatively weak thermal dependence of the vertical shift factor.
As an additional validity check of the determined shift factors, TTS also may be performed on the stress relaxation and creep data. Using the same aT and bT values estimated from the SAOS data, master curves corresponding to G(t) and J(t) can be obtained by plotting bTG(t) and J(t)/bT, respectively, versus t/aT. The superposition of the PS stress relaxation and creep master curves in Fig. 12D and E demonstrate excellent agreement with the SAOS data.
As seen from the PS example, TTS is a powerful tool for expanding the observation window of rheological data. Yet, care must be taken when applying the technique, as it relies on the critical assumption of thermorheological simplicity. While this is typically satisfied for linear homopolymers, it is not universally fulfilled by all macromolecular materials. For example, samples that undergo a phase transition or cross-linking are not thermorheologically simple. Neither are most polymer blends or block copolymers, as each component may have different temperature dependences. TTS also fails for polymers with large side groups or branching. Even for linear homopolymers, breakdown of TTS is observed at temperatures near Tg, where the motions of individual functional groups become important. In general, TTS only applies over some limited experimental range, and typically fails when the time and temperature windows are significantly broad. To quote Donald Plazek, winner of the 1995 Bingham medal awarded by the Society of Rheology: “the test for thermorheological simplicity can only be definitive in its failure: i.e., thermorheological complexity can be proven, simplicity cannot”.62
Before proceeding, it is useful to clarify the terminology used to describe chain length. For the synthetic polymer chemist, chain length is typically quantified using the number average degree of polymerization, i.e., the molar mean of chemical repeat units within a polymer chain. In this context, the radius of gyration (Rg) is defined in terms of the number of repeat units, the length of bonds within each repeat unit, and a proportionality factor that accounts for the backbone stiffness. To avoid dealing with the details of local stiffness constraints, polymer physicists and rheologists commonly describe chain length in terms of an equivalent freely-jointed chain with an effective degree of polymerization N. Under this framework, Rg relates to N by the expression
(24) |
Fig. 13A shows the typical G(t) for various homopolymer systems that differ in molar mass distribution and topology but share the same repeat unit chemistry. The short time plateau in G(t) is called the glassy modulus; its magnitude is symbolized by Gg. For polymers, Gg is on the order of 1 GPa. After the glassy plateau regime, the modulus begins to decay due to relaxations of individual repeat units and chain segments. These rearrangements, commonly referred to as segmental motions, are largely controlled by the vibration of atomic bonds and bond angles at the level of a monomer. Because these dynamics correspond to length scales commensurate with the individual repeat unit, viscoelastic behavior in this regime is independent of N. The subsequent shape of the relaxation modulus, however, arises from the rearrangement of polymer strands at various length scales.
Curve I depicts a monodisperse linear polymer melt with relatively low molar mass. The onset of relaxations at length scales corresponding to a statistical segment is marked by τ0. Immediately after τ0, the relaxation modulus exhibits an apparent power law scaling G(t) ∝ t−½. These dynamics are captured by the Rouse model, which visualizes polymers as a set of Brownian particles connected by springs. The power law regime represents coordinated motions of chain segments shorter than N. Eventually, the G(t) curve decays exponentially at times greater than the terminal relaxation or Rouse time τRouse. For linear polymers, τRouse also represents the average time it takes an individual chain to diffuse a distance equal to its Rg.22,58,59
The viscoelastic response of the Rouse model may be described by
(25) |
(26) |
τRouse = τ0N2 | (27) |
Curve II corresponds to a monodisperse polymer chain with relatively large molar mass. When the chain length is larger than some critical value, a secondary plateau appears between the segmental motion and terminal relaxation regimes. This feature, commonly called the rubbery plateau, is caused by entanglements – essentially knots that form between long chains. The entanglement phenomenon is purely physical in origin and is related to how long cables or spaghetti tangle spontaneously. Entanglements can be thought to be temporary cross-links with special properties. Unlike temporary crosslinks in CANs, entanglements constrain only the lateral displacement of chain segments, while permitting chains to slide along their contours. Consequently, entanglements are released as individual chains slide past each other. Eventually, they disentangle (and re-entangle) via a process called “reptation”, allowing the polymer to diffuse and relax the remaining stress. Entanglements dominate the viscoelastic behavior once the number of statistical segments exceeds the entanglement value of Ne. Typically, the rubbery plateau appears once the number average number of entanglements per chain (N/Ne) exceeds a ratio of 2 to 5. The magnitude of the rubbery plateau modulus (G0N) is on the order of 1 MPa, and is proportional to the spatial density of entanglements through the relationship
(28) |
While G0N is a function of Ne, it does not depend on the total chain length or N/Ne. In contrast, τterm varies quite strongly with chain length, showing a power law dependence of τterm ∝ (N/Ne)3.4 for many real polymers. Ne for a particular polymer chemistry may be found in a database or estimated from measured G0N values.22,58,59
While curves I and II describe polymers with low molar mass dispersity, curve III depicts a polymer with high molar mass dispersity. This behavior is representative of most commercial polymers, which often contain a mixture of unentangled and entangled polymer chains of different chain lengths. For high dispersity samples, a diffuse rubbery plateau appears when the weight average N is significantly larger than Ne. Consequently, the rubbery plateau may be reduced to a shoulder, and its G0N may be lower than monodisperse entangled melts with the same N due to the dilution effect of short chains. Furthermore, terminal relaxation can be stretched out by a small fraction of exceptionally long chains in the mixture.
Finally, curve IV shows the expected behavior of a polymer with a high number of permanent covalent cross-links. While segmental motions of the network strands dissipate some stress, long range motion and chain diffusion are ultimately stymied by the cross-links, causing the material to behave as an elastic solid at longer times. Similar to entangled polymers, cross-linked polymers exhibit a plateau regime. The magnitude of this plateau (GXL) is proportional to the density of cross-links rather than entanglements
(29) |
The G(t) of entangled polymers with temporary crosslinks can show two plateaus, where both entanglements and crosslinks contribute to the higher plateau. To a first approximation, the stress relaxation of CAN materials resembles curve II for entangled polymers because the effects of entanglements and dynamic covalent cross-links are qualitatively similar.
While Fig. 13A focuses on G(t), Fig. 13B–D illustrate the analogous J(t), G′, and G′′ curves. For J(t), the unentangled polymer melt (curve I) and the cross-linked polymer (curve IV) mark the two extremes. J(t) eventually becomes proportional to t for viscoelastic liquids (curves I–III). It approaches a permanent plateau for the crosslinked polymer with a height given by the inverse of the cross-link plateau modulus 1/GXL. The J(t) for the entangled polymer melts shows a shoulder before approaching steady-state flow. As a first approximation, G′ curves appear to be reflections of the corresponding G(t) curves. Plateaus corresponding to entanglements and cross-links are observed in the G′ curves for all cases except the unentangled melt. No plateaus are evident in the G′′ curves. However, local maxima in the G′′ curves mark the location of sharply defined relaxation processes, such as the terminal relaxation regime observed in curves II and III. Box 4 provides more context regarding long and short timescales.
Box 4 Long and short timescalesAt several points in this tutorial review, the labels “long” and “short” timescales are used without explicitly specifying a point of comparison. In general, long timescales refer to an observation timescale τobs that is much longer than the terminal relaxation time where the entire system has had a chance to relax, i.e., τobs ≫ τterm. On the other hand, short timescales refer to τobs ≪ τterm, when relaxation is confined to only a few segments. Viscoelastic liquids such as CANs are solid-like at short timescales, and liquid-like at long timescales, as seen vividly for silly putty in Fig. 2. This allows silly putty to bounce elastically since its τterm ∼ 0.1 s is longer than the typical timescales that correspond to impact, τobs ∼ 0.1–10 ms.63,64The distinction between long and short timescales has important practical consequences for designing materials with desired properties for specific applications. Typically, τobs is determined by the application of interest, and the goal is to control τterm to elicit the appropriate viscoelastic behavior. Webber and Tibbitt suggest a useful framework for designing dynamic polymer networks. For injection and spraying applications, τterm < τobs so that the material can be easily squeezed out of nozzles. For printing and molding applications, τterm ≈ τobs to enhance processability and self-healing through bond exchange. For reprocessable plastics, τterm ≫ τobs under ambient conditions so that they do not fail during use.65 In many of these operations, temperature can be used as a knob to control τterm. For example, during printing, recycling, or injection applications, the material may be heated to temporarily lower its τterm, thereby promoting flow. Viscoelastic properties of certain foods may be optimized by controlling τterm to ensure a desirable texture. The timescales associated with chewing and swallowing are τobs ∼ 10–100 ms.34 If τterm ≫ τobs, the material may be too elastic and cause problems with swallowing and mouthfeel. In a similar vein, controlling the ratio of viscous and elastic contributions (by controlling τterm and tanδ) at operating conditions is important for many applications, such as the design of rubber mats to dampen vibrations of industrial equipment. The viscous contribution must be large enough to absorb and dissipate mechanical vibrations.64,66,67 Analogous considerations also apply in the design of viscoelastic noise-reduction materials which must be able to absorb and dissipate mechanical oscillations due to acoustic waves in the audible frequency range. Interestingly, the incorporation of rubber crumbs recycled from waste tires into asphalt mixtures not only improves the durability of pavements, but also decreases vehicular noise pollution.68 |
For both rheometer types, the measured displacement and torque signals are converted into an electrical current or voltage. Computer software then translates the electrical signals into viscoelastic properties such as modulus and compliance. Although the models used to calculate these properties are material-agnostic, they rely on several simplifying assumptions. Violation of these assumptions causes inaccurate determination of modulus and compliance, produces experimental artifacts in the data, and risks misinterpretation of viscoelastic behavior. This is especially concerning for CANs, as their viscoelastic behavior remains a field of study with many unresolved questions. As summarized in Table 3, the following sections identify common rheological artifacts produced by non-ideal experimental conditions. Box 5 discusses the properties of various shear rheometer measuring geometries.
Artifact type | Impact on measurement | Mitigation strategy |
---|---|---|
Minimum torque | Noisy G(t), G′, and G′′ data | Increase γ0 and decrease Kτ |
Thermal degradation | G′ and G′′ at constant frequency change over time | Identify upper temperature bound using thermal stability measurements |
Instrument inertia | G′ ∝ G′′ ∝ ω2 at high angular frequencies | Lower ω in SAOS measurements |
G(t) and J(t) display oscillations at short times | Reduce sample thickness in stress relaxation and creep | |
J rec parasitic drift at long times | Apply linear regression on Jrec to remove parasitic drift | |
Underfilling/overfilling | Creates inaccurate estimate of moduli and compliance values | Impose a constant normal force |
Slip | G(t), J(t), G′, and G′′change as a function of sample thickness | Impose a constant normal force |
Use plate geometries with roughened surfaces | ||
Glue sample to plate geometries |
Box 5 Measuring geometriesShear rheometers play a pivotal role in the investigation of polymer materials, spanning from low viscosity solutions to highly entangled melts. Their versatility stems from their capacity to employ different types of measurement geometries. For polymeric samples, the three prevailing geometries are parallel plates, cone and plate, and concentric cylinders.The parallel plates geometry, the most common choice for bulk polymer and CAN melts, sandwiches samples between two circular flat disks (see Fig. 1B). Plates with diameters of 8, 25, and 40 mm are commonly used. The use of parallel plates permits facile sample loading and adjustment of gap height, rendering it the preferred geometry for highly viscous samples. Its main drawback, however, is that it does not apply a uniform deformation. Rather, the sample strain varies with the radius, so that the edges of the sample experience a larger strain than the interior. Consequently, the stress measured by the rheometer is a spatial average of the actual stress experienced by the sample. Caution is paramount when employing parallel plates for heterogeneous samples, such as phase-separated blends or nanocomposites, as the varying strain field may cause non-linear behavior to manifest in different regions of the sample. The cone and plate geometry, on the other hand, achieves uniform strain. This setup compresses the sample between a flat bottom plate and a conical top plate with a truncated tip. The angle of the cone, which ranges from 0.5 to 4°, ensures the application of an even shear field throughout the entire sample. For this reason, it is the preferred choice for non-linear shear rheology measurements, as it simplifies the data analysis. It also is useful for studying heterogeneous samples. The cone and plate geometry, however, requires a fixed measuring gap between 30 to 150 μm. When dealing with colloidal samples, it is crucial to ensure that the particle sizes are at least one order of magnitude smaller than the gap height to avert the potential risk of jamming at the conical top plate tip. The narrow gap also complicates the loading of highly viscous samples. The concentric cylinders geometry – also referred to as the Couette geometry, named after the French physicist Maurice Couette – is frequently used for systems with viscosities lower than 100 Pa s. The sample is confined to a narrow gap between an inner cylindrical bob and an outer cylindrical cup. The key advantage of this geometry lies in the substantial contact area between cylinders. For low viscosity fluids that produce minimal stress upon shearing, increasing the radii, length, or gap distance of the cylinders amplifies the torque. While most of the stress stems from the gap between the cylinders, the stress contribution of the fluid at the bottom of the cup also must be considered. As with the cone and plate, the concentric cylinders geometry requires great care to make sure that any particles within the sample are much smaller than the gap between the cylinders. An excessively large gap, however, may lead to the development of secondary flows that compromise stress measurements. Additionally, particle sedimentation at the bottom of the cup may occur for highly concentrated colloidal samples.32,33 |
Fig. 14 (A) Minimum torque limits applied to commercial PS stress relaxation data at 190 °C. Data were collected using an Anton Paar MCR 302e rheometer. 3 × Tmin was used as the torque cut-off. (B) Time sweep measurements to evaluate thermal degradation of polyethylene containing reduced graphene oxide. Adapted from ref. 73. Copyright 2015 American Chemical Society. (C) G′′ instrument inertia artifact observed at ω ≥ 100 rad s−1. (D) Inertio-elastic creep ringing observed in the J(t) of a polybutadiene vitrimer at 160 °C. (C) and (D) Adapted from ref. 92. Copyright 2023 American Chemical Society. (E) Calculation of Jtruerec for commercial PS at 175 °C. |
For stress relaxation and SAOS measurements, a minimum detectable modulus (Gmin) may be estimated using the relationship
(30) |
For SAOS, low torque also leads to artifacts in the measured elastic modulus G′ of samples undergoing terminal relaxation. Specifically, the G′ uncertainty is expressed as , where is the phase angle. Within the terminal relaxation regime, decreasing ω not only amplifies the term due to diminished torque values, but also results in a substantial increase in tanδdδ due to δ → 90°. Furthermore, at low torque the measured value of δ deviates greatly from its true value (greater than 5%).27 The confluence of these errors can cause the measured G′ to deviate from the expected G′ ∝ ω2 terminal relaxation scaling relationship, as seen in Fig. 2A in ref. 27.
Eqn (30) points towards strategies to improve the quality of stress relaxation and SAOS data via reducing Gmin. For parallel plates, using a larger plate radius, larger γ0, or both will decrease Gmin. However, γ0 must be less than γcrit, as determined from strain amplitude sweeps, to ensure experiments are performed in the LVE regime.
In addition to basic thermal characterization (e.g., thermal gravimetric analysis and differential scanning calorimetry), sample stability may be investigated using constant frequency time sweep SAOS measurements. Under this protocol, for a given angular frequency the evolution of G′ and G′′ are tracked over time to determine the extent of degradation. Increasing moduli suggest the sample is undergoing cross-linking, while the reverse insinuates depolymerization.72
The main strategy for reducing thermal degradation is to perform the rheology measurements under an inert atmosphere. In this case, the sample geometry is encased in a hood that is flooded with nitrogen or argon gas. Increasing gas flowrate decreases the rate of degradation. Peltier hoods generally require much lower flowrates than convection ovens due to their difference in size, an especially important consideration for rheometers in which the inert gas is sourced from an individual cylinder rather than a shared storage tank. For systems involving solvent, however, flowing inert gas will induce evaporation.72
A complementary strategy is to lace the sample with a stabilizing additive. Several types of antioxidants are commonly used for rubbers and styrenics. Polymeric epoxy and carbodiimides are effective for polyesters. Recent studies even suggest that reduced graphene oxide acts as an effective stabilizer (Fig. 14B). Trace amounts (≈0.1 wt%) are sufficient to minimize degradation.73–75
Instrument inertia creates several types of artifacts in linear rheology measurements. In SAOS, for example, it causes δ to be inaccurate at higher ω values. This is particularly problematic in scenarios where high ω coincides with tanδ → 0, such as within the rubbery plateau regime of entangled polymer and CAN melts. Because the measurement error of the viscous modulus is described by , the inaccuracy in δ creates sharp drops and upturns in the G′′ curves (Fig. 14C).27 For low viscosity polymer melts and solutions, the increasing contribution of inertia causes G′ ∝ G′′ ∝ ω2 and δ > 90°. Although inertial contributions can be subtracted from the total torque signal, this calculation becomes inaccurate at higher frequencies where inertia dominates the overall signal.71 For stress relaxation and creep measurements, inertia greatly impacts the quality of the data. The signal produced in response to a step strain or stress is not monotonic but is instead an oscillation that dampens over time (Fig. 14C). These oscillations – often referred to as inertio-elastic creep ringing – dampen more quickly if the sample thickness is reduced.76 While this sinusoidal signal is generally considered a nuisance and is discarded, it does contain actual information about the sample viscoelasticity. Specifically, G′ and G′′ may be estimated for frequencies higher than those accessible by SAOS. The data analysis for this type of calculation, however, is non-trivial.77
To alleviate the influence of inertia on stress relaxation and creep measurements, one viable approach is to decrease the thickness of the sample. An excessively thin sample, however, introduces additional complications, particularly for high modulus samples. In such cases, the rotational stiffness of the rheometer – i.e., the motor and measuring geometry – may become comparable to that of the sample, thereby corrupting the measured material properties.28
Instrument inertia appears in creep recovery data as parasitic drift (Fig. 14D). Although the nominal shear stress during recovery should be zero, the air bearing that supports the rheometer drive shaft may retain some residual torque during the cessation of flow. As a result, Jrec does not reach a steady-state plateau, but instead exhibits a steady-state linear relationship with constant slope (i.e., parasitic drift). The magnitude and direction of the residual torque varies for each measurement. Fortunately, the residual torque artifact may be removed from the data using the following equation
(31) |
Maintaining proper sample volume is especially challenging for experiments that span a wide temperature range due to thermal expansion or contraction of the sample. For example, Fig. 15A and B show a commercial polyisoprene sample that greatly contracts as it is cooled from 60 to −40 °C, leading to significant underfilling in the parallel plates geometry. To mitigate this issue, modern rheometers may be programmed to impose a normal force – i.e., a mechanical load perpendicular to the top face of the sample. As the sample changes temperature, the rheometer alters the sample height to maintain the prescribed normal force, thereby keeping the volume between the plates filled with material. For soft materials, a normal force ≈0 is sufficient. For stiffer materials, normal forces of approximately 1 N or greater may be needed. Too large of an applied normal force, however, can damage the rheometer.78 For long experiments, relying solely on the normal force strategy may prove unsatisfactory, primarily because the gap height may evolve continuously throughout the measurement duration. The rheometer software may not accurately track the variations in strain resulting from the evolving gap, thereby introducing errors in the measured stress.28
Fig. 15 (A) and (B): Thermal contraction of commercial polyisoprene in a 25 mm parallel plates geometry. Red dashed line marks the outer edge of sample. (A) At 60 °C, sample is perfectly flush with edges of plates. (B) When cooled to −40 °C, sample volume significantly contracts. (C) and (D): Straight marker line test to identify wall slip during an applied step strain on molten polyethylene at 190 °C. 25 mm parallel plates geometry was used. (C) Before and (D) after step strain is applied. Adapted from ref. 79. Copyright 2001 American Institute of Physics. |
The main signifiers of slip are apparent stress and strain rates that change based on the geometry gap H. When slip occurs, it produces a gap independent contribution to the overall sample interface velocity vtop, thereby increasing the magnitude of the applied strain rate . Consequently, decreasing the geometry gap decreases the apparent stress.71
The contribution of slip may be minimized through careful experiment design strategies. Repeated measurements at varying H may be used to extrapolate the true stress value. Alternatively, adhesion between the sample and solid boundaries may be improved by using sandpaper or profiled plates. Application of a normal force also may minimize slip. As an extreme measure, the sample may be glued to the plate using adhesive. However, great care must be taken to ensure that the viscoelastic response of the glue does not affect the measured rheological signal.71
The difference in the cross-link exchange mechanism has significant impact on the viscoelastic behavior. When a dissociative CAN is heated, the loss of network connectivity causes a drastic reduction in GXL. Eventually, it passes through a sol–gel transition to form a liquid. In contrast, an associative CAN does not exhibit a sol–gel transition due to its cross-link density being constant. Because the first generation of associative CANs exhibited rheological behavior similar to that of vitreous silica, associative CANs are more commonly referred to as vitrimers.17,18
As rheology provides a framework for connecting the observable viscoelastic behavior of a material to its underlying chemical structure and morphology, it serves as the predominant tool for evaluating the impact of CAN molecular structure. The most practiced rheological approach demonstrated in the CAN literature is the use of stress relaxation measurements at varying temperature. Relaxation times are estimated by applying the single mode Maxwell model. While this strategy is common due to its convenience, it is flawed because it invokes an a priori assumption about the thermorheological behavior. Furthermore, the quality of stress relaxation degrades at longer times as the signal approaches the minimum torque limit of the rheometer. Because these issues create a severe risk of data misinterpretation and incorrect molecular understanding, stress relaxation measurements alone are not sufficient for accurately characterizing CAN viscoelasticity.
Fortunately, rheology offers great utility beyond stress relaxation measurements. Relaxation times may be determined directly from the data without the use of any restricting assumptions. As a complement to stress relaxation, SAOS and creep measurements offer deeper insight into the dynamics at short and long times, respectively. In the following sections, we highlight best practices for designing experiments and interpreting data for investigating CAN viscoelasticity.
Fig. 16 illustrates the importance of correct plotting by graphing stress relaxation data of a polybutadiene vitrimer with dioxaborolane cross-links. Both panels A and B depict the same data sets at temperatures of 80 and 160 °C. Panel A, however, plots the data using a linear axis for modulus and a logarithmic axis for time. The modulus is also normalized by the value at t = 0.1 s, i.e., G(t = 0.1 s), the first recorded data point at each temperature. The dashed horizontal line indicates when the normalized moduli decay to a value of 1/e, frequently taken to be the terminal relaxation time τterm. Panel B, in which the data are not normalized, uses logarithmic axes for both the modulus and time.
Fig. 16 Comparison of polybutadiene vitrimer stress relaxation data presented in (A) normalized semi-log and (B) absolute double logarithmic formats. The black dashed line in (A) marks when the data decay to a value of 1/e. We strongly discourage plotting data in the panel A format because it grossly underestimates the terminal relaxation time of the sample. Panel B is the recommended format for plotting stress relaxation data. Data in both panels adapted from ref. 92. Copyright 2023 American Chemical Society. |
The format of panel A misrepresents the viscoelastic behavior of the polybutadiene vitrimer. The normalization constant G(t = 0.1 s) is not only arbitrarily chosen, but also represents the portion of the curve that is subject to inertial artifacts. The linear y-axis overemphasizes the importance of the first decade of the modulus decay and undermines the long time data. The 1/e marking incorrectly suggests that the vitrimer reaches terminal relaxation over the course of the measurements.
In contrast to the semi-log format, the double logarithmic axes of panel B reveal a more detailed landscape of viscoelastic information. The plateau modulus regimes observed at short times indicate that the vitrimer initially behaves as a solid-like material. The absolute value of the plateau modulus provides a pathway towards estimating the cross-link density (see eqn (29)). The G(t) curves decay at longer times, but they do not exhibit the exponential shape indicative of a single mode MM, invalidating use of the 1/e criterion for estimating τterm. Rather, the curves adopt a power law relationship with time. No features of terminal relaxation are observed, demonstrating that the vitrimer is not yet flowing like a Newtonian liquid, even after 8 h of measurement.
In general, stress relaxation, creep, and SAOS data should be plotted using double logarithmic axes to correctly capture viscoelastic behavior that occurs over time scales with different orders of magnitude. We discourage the use of semi-log or linear axes, as it risks underestimating the terminal relaxation time and greatly exaggerating the relaxation rate of a material.83
To clarify the utility of measuring τterm, it is helpful to understand the origin of these different definitions. An instructive anchor is the discrete RS {Gi,τi}ni=1, which characterizes the strengths and relaxation times of the different relaxation modes. As before, the relaxation modes are arranged as τ1 > τ2 > … > τn, so that τ1 is the longest relaxation time. Different definitions of τterm correspond to different weighted averages of the relaxation times. Consequently, τterm can be described using a statistical framework analogous to the one used for quantifying polymer molar mass averages.
For example, if the weight of each relaxation mode τi is proportional to the strength Gi, we obtain a definition based on the first moment as
(32) |
τ (1)term corresponds to the ratio of the viscosity and stiffness, and the superscript “(1)” indicates that it is based on the first moment. This is analogous to the number average molar mass of a polymer. In a stress relaxation experiment in which the terminal regime is reached, τ(1)term is formally equal to the ratio of the area under the curve divided by G(t) extrapolated to t = 0. That is
(33) |
We can use the second moment of the RS to define
(34) |
This is analogous to the weight average molar mass of a polymer. τ(2)term is formally equivalent to the relaxation time τSS = J0eη0, which was defined using creep compliance (see eqn (16)). Since τSS corresponds to the second moment, it places a larger weight on longer relaxation times due to which τ(2)term ≥ τ(1)term. Thus, τ(2)term is best determined from creep and recovery measurements.
Proceeding in this fashion, we can consider a limiting case (“infinite” moment) where all the weight is placed solely on the longest relaxation time. Then
τ(∞)term = τ1 | (35) |
This is the terminal relaxation time that is obtained from stress relaxation by calculating the slope of lnG(t) versus t in a semi-logarithmic plot, or from SAOS measurements viaeqn (21). Clearly,
τ(∞)term ≥ τ(2)term ≥ τ(1)term | (36) |
As mentioned previously, the relaxation time τcross can be obtained from the cross-over frequency in SAOS tests. Mathematically, τcross ≤ τ1. Its relationship to other moments of the RS, however, depends on the shape of the RS. For example, τcross is usually found to be larger than τ(1)term for materials that exhibit a broad RS; however, it is possible to artificially construct RS for which τcross < τ(1)term. Finally, it should be mentioned that for a single mode Maxwell model, all these different definitions of relaxation time collapse
τ(1)term = τ(2)term = τ(∞)term = τ1 = τcross | (37) |
Fortunately, rheology offers several techniques for determining τterm that do not require the assumption of a single mode MM. SAOS measurements identify terminal relaxation when G′ ∝ ω2 and G′′ ∝ ω1 at low angular frequencies. If these power law scalings are observed, then τ1 may be estimated using eqn (21). As SAOS is optimized for evaluating short time dynamics, this approach is suitable for materials that have τ1 < 100 s. For materials with relatively slow relaxation rates, the use of creep and recovery experiments is the more appropriate method. Creep identifies terminal relaxation when the compliance J ∝ t1. τSS is then calculated using eqn (16).
To aid the reader in calculating the different terminal relaxation times, the supplementary spreadsheet “Supplementary Information_Relaxation Times from Spectrum.xlsx” contains the discrete relaxation spectrum and formulas needed for analysis. Box 6 describes the stretched exponential function, an alternate model commonly used to evaluate CAN rheology.
Box 6 Stretched exponential functionThe stretched exponential or Kohlrausch–Williams–Watts (KWW) function is a widely used phenomenological model for relaxation in disordered systems.84,85 It is often used to describe stress or dielectric relaxation in polymeric systems, including CANs.30,86,87 It takes the form
The stretched exponential function has several advantages for describing relaxation functions. It is compact and requires only a single additional parameter – the stretching exponent – to describe the broad relaxation profiles observed in numerous physical systems. It is superior to implicitly fitting a single Maxwell mode and inferring the relaxation time using the 1/e criterion. Nevertheless, some caution is necessary during use of the stretched exponential function because β is merely a convenient shortcut to specify indirectly the corresponding RS.88,89 For small values of β, the underlying RS can extend several orders of magnitude beyond the timescale τ in the stretched exponential function. This has important consequences for inferring the terminal relaxation time in CANs. Indeed, for the KWW function the first moment terminal relaxation time is |
Fig. 18 highlights some literature examples that demonstrate the utility of τcross for investigating associative and dissociative CANs. Porath and Evans measured τcross for telechelic polydimethysiloxane vitrimers with boronic acid cross-links (Fig. 18A and B). For all cross-link densities, the authors found that τcross followed an Arrhenius relationship with an activation energy of approximately 30 kJ mol−1. τcross was systematically larger than the relaxation times estimated using the 1/e criterion.38 In another case, Adzima et al. related τcross = 1/ωcross to the sol–gel transition of a polymer network bearing dissociative Diels–Alder cross-links (Fig. 18C). At 87 °C, 5 °C below the gel point temperature, τcross ≈ 2.5 s. As the temperature was increased to 91 °C, τcross decreased to approximately 1 s, indicating the acceleration of network dynamics. As the temperature was further increased beyond the gel point temperature to 95 °C, τcross shifted to a low value outside the measured angular frequency range.90
Fig. 18 (A) SAOS and (B) Arrhenius plot of cross-over time versus inverse temperature for PDMS vitrimers. In (A), cross-over frequency and terminal relaxation scalings are identified. Adapted from ref. 38. Copyright 2021 American Chemical Society. (C) SAOS of a dissociative Diels–Alder polymer network below (87 °C), slightly below (91 °C), and above (95 °C) the gel point temperature. Filled and open symbols represent G′ and G′′, respectively. Adapted from ref. 90. Copyright 2008 American Chemical Society. |
Fig. 19 shows some examples of TTS applied to CAN rheology data. Sheridan and Bowman attempted to apply TTS to the SAOS data of a dissociative Diels–Alder polymer network near its sol–gel transition temperature (Fig. 19A and B). The angular frequencies were shifted by dividing them by ωcross, while G′ and G′′ were normalized by the magnitude of the moduli at cross-over. This normalization scheme exhibited superposition at frequencies below and near ωcross, but did not overlap the data at higher frequencies. This failure of TTS suggested that the dynamics of the percolating network and sol clusters had distinct temperature dependences.91
Fig. 19 Examples of time–temperature superposition for CAN systems. (A) Raw and (B) shifted SAOS data for a polymer network with dissociative Diels–Alder cross-links. Adapted from ref. 91. Copyright 2012 American Chemical Society. (C) and (D) demonstrate polybutadiene vitrimer stress relaxation superposed using shift factors determined from other experiments. (C) SAOS shift factors aSAOS used. (D) Creep shift factors acreep used. Adapted from ref. 92. Copyright 2023 American Chemical Society. (E) Polystyrene CAN with dissociative cross-links. (F) Aliphatic CAN with associative cross-links. Adapted from ref. 93. Copyright 2020 American Chemical Society. |
Fig. 19C and D focus on recent work by the authors of this tutorial review, in which we investigated the linear rheology of polybutadiene vitrimers through the lens of TTS. SAOS and creep data were superposed into master curves using two different sets of horizontal shift factors (aSAOS and acreep, respectively). Although both exhibited Arrhenius relationships with temperatures, acreep had a significantly larger activation energy than aSAOS. When applied to stress relaxation data, aSAOS and acreep separately collapsed the short and long time data. Based on this result, the short time dynamics were assigned to represent segmental motions of the polybutadiene backbone, while the long time dynamics were hypothesized to reflect the interplay among network strand relaxations, cross-link exchange, and cross-link mobility within the vitrimer matrix.92
Fig. 19E and F detail stress relaxation master curves of two different CAN systems. Panel E centers on a styrenic network with benzylic 1,2,3-triazolium cross-links that engage in a two-step trans-N-alkylation dissociative exchange. GXL and τcross each decrease with temperature, causing both the vertical and horizontal shift factors to obey Arrhenius relationships. Application of the SAOS shift factors on stress relaxation data, however, collapses only a narrow region of the curve. Panel F concentrates on an aliphatic network that also has 1,2,3-triazolium cross-links, but its GXL is constant between 120 to 170 °C. Consequently, its rheological behavior approximates that of an associative CAN. The stress relaxation data for this material superposed over a wide time range.93
As mentioned previously, CANs are not thermorheologically simple. This complicates the application of TTS and limits the window of timescales or frequencies over which the material response can be characterized. One option for expanding the observation window that does not rely on TTS is to extract and merge the RS inferred from measurements using different experimental protocols. To our knowledge, this approach has not been explored much – for CANs or otherwise – although methods and tools to perform such analysis are available.49,50,94 This may be a fruitful direction for future research on CAN viscoelasticity.
Fig. 20 highlights a few studies that have used the RS to get a direct understanding of CAN relaxation processes. Porath et al. compared the RS of equimolar mixtures of components with different boric acid cross-link chemistry (Fig. 20A). They found that the fast component controls the overall rheology of the mixtures. This is visually evident in Fig. 20A, as the RS of the mixture is pulled closer to the RS of the fast component (PDMS-BA) compared to the slow component (PDMS-NbDBA). The response of these networks differed from other studies of mixtures of CANs where multiple peaks corresponding to the two components remained distinct. The authors speculated that the telechelic nature of the networks – i.e., cross-link junctions occur at both ends of the chains – may be responsible for the observed difference.95,96Fig. 20B, originally published in the ESI of ref. 97, illustrates how the distribution of cross-links on the chain affects the RS. When cross-links were distributed uniformly, the RS had a single peak. However, when cross-links were attached to only one block of a block copolymer, a qualitatively different RS was observed in which the presence of a distinct and slow relaxation process, a small fraction of permanent cross-linking, or both could be ascertained.97
Fig. 20 (A) Discrete relaxation spectra of poly(dimethylsiloxane) vitrimers with varying boric acid cross-link chemistry. Adapted from ref. 95. Copyright 2022 American Chemical Society. (B) Continuous relaxation spectra of acrylic vitrimers in which the cross-links are distributed in a statistical or blocky manner. Adapted from ref. 97. Copyright 2021 American Chemical Society. |
Nevertheless, a few caveats regarding the use of RS are in order. First, LVE experiments probe relaxation timescales over a finite temporal window. The RS extracted from such measurements inherits this trait, and is necessarily incomplete as a consequence. Second, the discrete RS is not unique, and therefore, it is important not to over-interpret the individual weights and timescales. The terminal relaxation times based on the first and second moments of the discrete RS (section 4.2) are relatively stable, so long as the terminal regime is reached in the underlying stress relaxation or SAOS measurements. However, the same is not true for the longest relaxation time which is sensitive to the width of the experimental window, and the method used to calculate the discrete RS.
Specifically, linear rheology offers many pathways towards investigating the impact of dynamic covalent chemistry on polymers. The trinity of stress relaxation, creep and recovery, and SAOS identifies relaxation modes that occur over a wide range of time scales. Discrete or continuous relaxation spectra provide a visual representation of these modes. Investigating the temperature dependence of terminal relaxation grants access towards quantifying the flow activation energy. Even in the absence of terminal relaxation, the use of a time–temperature superposition analysis may reveal different thermal dependences among the various relaxation modes.
While linear rheology is critical for studying the physical chemistry of CANs, the use of the technique alone is not sufficient for developing a comprehensive understanding. Because of the small strains that are applied, linear rheology only probes the viscoelastic behavior of polymers at rest. Nonlinear rheology measurements are needed to evaluate behavior under actual processing conditions. Furthermore, rheology can only suggest that a structural change has occurred, it does not actually reveal what the structure is. Generally, rheology is best when complemented by other experimental methods that directly characterize structure, such as scattering and microscopy.
Despite the initial learning curve, linear rheology is instrumental in elucidating the impact of dynamic covalent chemistry on CANs. Our goal with this tutorial review is to equip readers with fundamental tools not only to navigate the rheology literature, but also to craft experiments for evaluating their own unique materials. Numerous challenges persist in developing a complete understanding of the relationship between dynamic covalent chemistry and viscoelasticity. We firmly advocate that an intimate combination of synthesis, experiment, and theory is the essential approach for expanding our existing polymer rheology framework to encompass CANs.
BSP | Boltzmann superposition principle |
CAN | Covalent adaptable network |
LVE | Linear viscoelasticity or linear viscoelastic |
MM | Maxwell model |
PS | Polystyrene |
RS | Relaxation spectrum |
SAOS | Small-amplitude oscillatory shear |
TTS | Time–temperature superposition |
Strain amplitude sweeps, small-amplitude oscillatory shear (SAOS), stress relaxation, and creep and recovery tests were conducted on the PS. As illustrated in Fig. 11A, the linear viscoelastic regime was determined at temperatures of 130 and 190 °C. For SAOS and stress relaxation, measurements on fresh samples were performed using an applied strain within the identified linear viscoelastic regimes at 130 and 190 °C.
The experimental protocol for PS rheology measurements involved placing the sample disc onto the preheated lower plate at 195 °C. The upper plate and Peltier hood were then slowly lowered onto the sample to create a plate gap of approximately 2 mm. The sample was cooled at a rate of 1 °C min−1 to 190 °C and annealed for a period of 15 min. Following the annealing period, either SAOS, stress relaxation, or creep and recovery measurements were conducted. Subsequent measurements at 175, 160, 145, and 130 °C followed similar protocols, with increased annealing times to accommodate the slower polymer dynamics.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3py01367g |
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