Zhipeng
Yu‡
abc,
Chaowei
Si‡
d,
Francisco Javier
Escobar-Bedia
e,
Alec P.
LaGrow
a,
Junyuan
Xu
f,
Maria J.
Sabater
e,
Isilda
Amorim
a,
Ana
Araujo
abc,
Juliana P. S.
Sousa
a,
Lijian
Meng
g,
Joaquim Luis
Faria
bc,
Patricia
Concepcion
e,
Bo
Li
*d and
Lifeng
Liu
*a
aClean Energy Cluster, International Iberian Nanotechnology Laboratory (INL), Avenida Mestre Jose Veiga, 4715-330 Braga, Portugal. E-mail: lifeng.liu@inl.int
bLSRE-LCM – Laboratory of Separation and Reaction Engineering – Laboratory of Catalysis and Materials, Faculdade de Engenharia, Universidade do Porto, Rua Dr Roberto Frias, 4200-465 Porto, Portugal
cALiCE – Associate Laboratory in Chemical Engineering, Faculdade de Engenharia, Universidade do Porto, Rua Dr Roberto Frias, 4200-465 Porto, Portugal
dShenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China. E-mail: boli@imr.ac.cn
eInstituto de Tecnología Química, Universitat Politècnica de València-Consejo Superior de Investigaciones Científicas (UPV-CSIC), Avenida de los Naranjos s/n, 46022 Valencia, Spain
fLaboratory of Advanced Spectro-electrochemistry and Li-on Batteries, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, 116023 Dalian, China
gCentre of Innovation in Engineering and Industrial Technology, Instituto Superior de Engenharia do Porto, Instituto Politécnico do Porto, 4249-015 Porto, Portugal
First published on 24th June 2022
Atomically dispersed catalysts (ADCs) have recently drawn considerable interest for use in water electrolysis to produce hydrogen, because they allow for maximal utilization of metal species, particularly the expensive and scarce platinum group metals. Herein, we report the electrocatalytic performance of atomically dispersed ruthenium catalysts (Ru ADCs) with ultralow Ru loading (0.2 wt%). The as-obtained Ru ADCs (Ru (0.2)-NC) are active for both hydrogen evolution reaction (HER) and oxygen evolution reaction (OER), which only require a low overpotential (η) of 47.1 and 72.8 mV to deliver 10 mA cm−2 for HER in 0.5 M H2SO4 and 1.0 M KOH, respectively, and of 300 mV for OER in 1.0 M KOH, showing favorable bifunctionality. Density functional theory (DFT) calculations reveal that the Ru–N bonding plays an important role in lowering the energy barrier of the reactions, boosting the HER and OER activities. Furthermore, the bipolar membrane (BPM) water electrolysis using the bifunctional Ru (0.2)-NC as both HER and OER catalysts can afford 10 mA cm−2 under a low cell voltage of only 0.89 V, and does not show any performance decay upon 100 h continuous operation, showing great potential for energy-saving hydrogen production.
Electrocatalysts are key components of water electrolyzers and critically determine their electrochemical performance toward the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). In the last two decades, considerable efforts have been made to developing efficient and stable electrocatalysts with reduced utilization of metal species taken into account.4–11 In particular, atomically dispersed catalysts (ADCs) have drawn significant attention in recent years and were demonstrated to be promising electrocatalysts for water electrolysis.12–14 ADCs allow for maximal utilization of metal species and can help markedly reduce the metal loading in the catalyst layers without compromising the electrocatalytic performance. To some extent, this will enable high-performance platinum group metal (PGM) catalysts to be used in electrolyzers, but meanwhile not notably increase the materials costs, especially for the relatively less expensive PGM such as ruthenium (Ru). Indeed, Ru-based materials have recently been extensively studied for use to catalyze the HER and OER.4,15–18 They were long known to be active for the OER in both acidic and alkaline solutions, and were lately also demonstrated to be good electrocatalysts for the HER.19–21 Particularly, Ru ADCs with a Ru loading of 0.2–1.0 wt% have shown electrocatalytic performance comparable to that of the commercial benchmark catalysts (e.g., Pt/C for HER and RuO2 for OER).19–25 It has been generally accepted that the RuNx species in Ru ADCs are electrocatalytically active sites and play an important role in improving the catalytic performance.21,23,26 The nitrogen groups on the catalyst support can not only impart uniform dispersion of Ru species,7 but also alter the electronic structure of Ru, prompting the electrocatalytic reaction.21,23 Notwithstanding some progress, the intrinsic catalytic performance and stability of Ru ADCs still need to be further improved.
While ADCs with a reduced amount of metal species in electrocatalysts may contribute to cost reduction, for large-capacity electrolyzers lowering the energy demand is also an effective approach to saving system costs. To this end, the recently developed bipolar membrane water electrolysis (BPMWE) seems promising.27 A bipolar membrane (BPM) consists of a cation exchange membrane (CEM) permselective to cations adjoining with an anion exchange membrane (AEM) permselective to anions. It enables the HER to occur in kinetically favorable acidic solution in the cathodic compartment and the OER to simultaneously take place in kinetically favorable alkaline solution in the anodic compartment. Moreover, when used in the “forward-bias” configuration (e.g., CEM side facing the cathode and AEM side facing the anode),27,28 the external electrical energy needed to drive water electrolysis can be significantly diminished due to the assistance of electrochemical neutralization of acid and alkaline. BPMWE has been recently reported with a number of earth-abundant electrocatalysts,27–29 and has showed preferable energy-saving feature in comparison to the conventional proton exchange membrane water electrolysis (PEMWE) or anion exchange membrane water electrolysis (AEMWE).
Herein, we report the electrocatalytic performance of Ru ADCs with an ultralow Ru loading of only 0.2 wt% (Ru (0.2)-NC) synthesized through a two-step wet chemical impregnation – pyrolysis method. We show that the ammonium salt treated activated carbon may offer abundant pyrrolic and pyridinic nitrogen sites that can bind Ru species during thermal pyrolysis. The as-prepared Ru (0.2)-NC exhibits outstanding HER and OER performance in 1.0 M KOH, with a high turnover frequency (TOF) of 11.5 s−1 at η = 100 mV for HER and 4.89 s−1 at η = 300 mV for OER as well as good catalytic stability of at least 100 h at a current density of 10 mA cm−2. Density functional theory (DFT) calculations confirm that the Ru atoms bonding with either pyrrolic or pyridinic nitrogen indeed markedly decrease the energy barrier to the catalytic reactions, boosting the activity. Furthermore, we demonstrate that the Ru (0.2)-NC can be used as bifunctional electrocatalysts in BPMWE in the forward-bias configuration, where the cell only demands a low voltage of 0.89 V to deliver 10 mA cm−2 and can stably operate for 100 h without any performance decay, showing great promise for low-cost, energy-saving production of green hydrogen.
Fig. 1 (a) XRD patterns and (b) high-resolution N1s spectra of Ru (0.2)-NC and pristine NC. (c) HAADF-STEM image of Ru (0.2)-NC. |
The morphology and microstructure of Ru (0.2)-NC catalysts were further examined by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Loading Ru on the NC support did not markedly alter its morphology, as revealed by SEM examination (Fig. S3, ESI†). Fig. S4a and b (ESI†) show high-resolution TEM (HRTEM) images of Ru (0.2)-NC, where only amorphous microstructure is observed and no large Ru nanoparticles are visible. Further high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) imaging revealed a high degree of atomic dispersion of Ru on the NC support (Fig. 1c). However, some ultrafine clusters with sub-nanometric sizes were also occasionally found along with the ADCs (Fig. S4c and S4d, ESI†). The nitrogen adsorption/desorption isotherm of Ru (0.2)-NC was further measured and compared to that of pristine NC. Both samples show a type IV isotherm, indicating a mesoporous nature of materials (Fig. S5a, ESI†). The Brunauer–Emmett–Teller (BET) specific surface area of the Ru (0.2)-NC catalysts is 782 m2 g−1, substantially higher than that of the pristine NC (546 m2 g−1). However, the pore size distribution of these two samples is similar, both showing a maxima at 3.7 nm (Fig. S5b, ESI†), which suggests that loading Ru atoms onto NC does not alter the mesoporous structure of the NC support. The enlarged specific surface area of Ru (0.2)-NC likely results from the introduced Ru species and associated local atomic structure changes, which is beneficial to expose more active sites and promote mass transport.
The electrocatalytic HER performance of the Ru (0.2)-NC and other control catalysts including pristine NC and commercial Pt/C was investigated in both 0.5 M H2SO4 and 1.0 M KOH in a three-electrode configuration at room temperature. The pristine NC support exhibits inferior HER performance in both acidic and alkaline solutions and only delivers a current density of −5.56 and −6.76 mA cm−2 in 0.5 M H2SO4 and 1.0 M KOH (Fig. 2a and b), respectively, when an overpotential (η) of 250 mV is applied. Upon loading Ru, the HER catalytic current density is significantly enhanced and becomes favorably comparable to that of the commercial Pt/C benchmark, merely requiring a low overpotential of 47.1 and 72.8 mV to deliver a cathodic current density of 10 mA cm−2 in 0.5 M H2SO4 and 1.0 M KOH, respectively. This indicates that the atomically dispersed Ru will be a good low-cost alternative to Pt/C for HER, particularly for PEM water electrolysis in acidic environment where non-PGM catalysts, though existing, do not show sufficiently good catalytic performance.33–35 The reaction kinetics of all catalysts was studied by the Tafel analysis (Fig. S6, ESI†). The Ru (0.2)-NC exhibits a Tafel slope of 72 mV dec−1 in 0.5 M H2SO4, higher than that of Pt/C (34 mV dec−1), indicating that the HER proceeds on Ru (0.2)-NC through the Volmer–Heyrovsky mechanism. In 1.0 M KOH, the Ru (0.2)-NC shows a Tafel slope of 74 mV dec−1, close to that of Pt/C (77 mV dec−1). Similar trend for HER kinetics was also confirmed by the electrochemical impedance spectroscopy (EIS) studies, where Ru (0.2)-NC shows the same and even smaller charge transfer resistance (Rct) than that of Pt/C in 0.5 M H2SO4 and 1.0 M KOH, respectively (Fig. S7, ESI†). For PGM electrocatalysts, mass activity is a critical performance indicator toward practical applications reflecting the effectiveness of PGM utilization.7,13 Ru (0.2)-NC can deliver an exceptionally large mass activity of 18.0 and 13.8 A mg−1 at η = 50 mV in 0.5 M H2SO4 and 1.0 M KOH, respectively (Fig. S8, ESI†), which is 92 and 153 times higher than that of commercial Pt/C, suggesting that dispersing metal catalysts on atomic scale is indeed an effective strategy of maximizing metal utilization without compromising the catalytic activity.
To gain more insight into the good activity, the electrochemically active surface area (ECSA) of all catalysts was measured. As revealed in Fig. S9 (ESI†), Ru (0.2)-NC shows an ECSA value of 334.6 cm2, higher than that of the commercial Pt/C (258.9 cm2), which indicates that the highly dispersed Ru provides more active sites for the HER. The intrinsic HER catalytic activity of Ru (0.2)-NC was assessed by turnover frequency (TOF) and compared to that of some other Ru-based electrocatalysts reported recently (Fig. 2c and d). The Ru (0.2)-NC shows a TOF value of 26.2 and 11.5 s−1 at η = 100 mV in 0.5 M H2SO4 and 1.0 M KOH, respectively, substantially outperforming commercial Pt/C and many other Ru-based electrocatalysts17–21,36–49 (Tables S3 and S4, ESI†), which corroborates that Ru (0.2)-NC is intrinsically more active for the HER. Moreover, the Ru (0.2)-NC catalysts reveal outstanding catalytic stability for the HER activity in both acidic and alkaline electrolytes (Fig. 2e and f), able to sustain at −10 mA cm−2 for 100 h continuous electrolysis without significant performance degradation. The slight potential increase might stem from the active site loss.50,51 In contrast, Pt/C exhibits a notable performance decay, consistent with previous reports in the literature, which may result from weak interactions between the Pt NPs and the carbon support.43,52,53
The electrocatalytic activity of Ru (0.2)-NC and other control catalysts toward the OER was further studied in 1.0 M KOH. Ru (0.2)-NC shows a comparatively low η10 value of 300 mV (Fig. 3a), outperforming the commercial RuO2 nanoparticle benchmark catalysts (η10 = 310 mV). Moreover, Ru (0.2)-NC exhibits a Tafel slope of 62 mV dec−1 (Fig. 3b), much smaller than that of commercial RuO2 nanoparticles (86 mV dec−1), indicating more favorable OER kinetics. The EIS measurements also confirmed the faster reaction kinetics of Ru (0.2)-NC compared to the control sample, as evidenced by its smaller Rct (Fig. S10, ESI†). The Ru (0.2)-NC can deliver a superior mass activity of 16.9 A mg−1 at η = 300 mV, which is 563 times higher than that of commercial RuO2 in 1.0 M KOH (Fig. S11, ESI†). Meanwhile, the TOF values of Ru (0.2)-NC and other start-of-the-art Ru-based OER catalysts are compared in Fig. 3c. The Ru (0.2)-NC exhibits an impressive TOF value of 4.89 s−1 at η = 300 mV, remarkably higher than that of commercial RuO2 and many other Ru-based OER catalysts reported recently54–59 (see details in Table S5, ESI†). The long-term stability of Ru (0.2)-NC and the RuO2 reference catalyst were evaluated by chronopotentiometry (CP) at 10 mA cm−2 (Fig. 3d). The potential required to maintain 10 mA cm−2 for Ru (0.2)-NC does not show an obvious increase after the 100 h continuous test, revealing very good durability. In comparison, RuO2 needs a higher potential to deliver 10 mA cm−2 and the potential needed continues to increase over time, due probably to the gradual dissolution of high-valence Ru species.60,61
In order to gain insight into the catalytically active sites and reaction mechanisms of the Ru (0.2)-NC catalyst, we performed DFT calculations and obtained the Gibbs free energy diagrams for the OER and the HER. A RuN4 model was used for the computation, considering the atomic structure of Ru (0.2)-NC confirmed by EXAFS.32Fig. 4a shows the adsorption configurations of the reaction intermediates on the pyrrole-type Ru (0.2)-NC model catalysts during the OER, which involves successive electron transfer steps with the related oxygenated intermediates of OH*, O* and OOH*. The OER Gibbs free energy diagrams of Ru (0.2)-NC and RuO2 were calculated at the potential of U = 1.23 V (Fig. 4b). For RuO2, the calculations reveal that the elementary reaction step *O + OH− → *OOH + e− is the rate determining step (RDS) with a high energy barrier of 2.10 eV. In comparison, for Ru (0.2)-NC, the RDS has been altered to the last elementary step OOH* + OH− → * + O2 (g) + H2O (l) + e− with a much lower energy barrier of 0.86 eV, revealing a more favorable OER kinetics. The Gibbs free energy diagrams of Ru (0.2)-NC and Pt/C for the HER were also derived from the DFT calculations (Fig. 4c). The Ru (0.2)-NC exhibits a ΔGH value (−0.38 eV) comparable to Pt (−0.19 eV), indicating appropriate H adsorption on the Ru sites of Ru (0.2)-NC. The band-order and Bader charge analyses confirm that there is 0.89 e charge transferred from the Ru site to the N atoms when Ru forms chemical bonds with the N atoms (Fig. 4d and e). This indicates that the Ru sites lose their electrons and thus are positively charged, which are expected to be able to regulate their interaction with the reaction intermediates, promoting the activity. Furthermore, the crystal orbital Hamilton populations (COHP) analysis reveals that the peaks of the antibonding orbital are close to the Fermi level, suggesting that the Ru atoms in Ru (0.2)-NC catalysts are easy to form bonds with the adsorbed species, reducing the energy barrier of the reaction (Fig. 4f).
While the above calculations were made based on the pyrrole-type Ru (0.2)-NC catalyst model, it was also reported that the pyridinic-type metal moieties are active sites toward the electrocatalysis.62 Therefore, we further calculated the Gibbs free energy of the reaction intermediates on pyridinic-type Ru (0.2)-NC at U = 1.23 V. As shown from the free energy diagrams for the OER and HER (Fig. S12, ESI†), our Ru (0.2)-NC catalyst exhibits the lower energy barrier for both model reactions relative to RuO2 and comparable with Pt/C. Overall, the Gibbs energy calculations agree well with our experimental observation, demonstrating that the atomically dispersed Ru sites on Ru (0.2)-NC indeed help decrease the energy barrier in the RDS step and enhance the electrocatalytic activity for both OER and HER.
On the basis of the excellent electrocatalytic performance of Ru (0.2)-NC illustrated in the HER and OER, we further used Ru (0.2)-NC as the bifunctional electrocatalysts to perform overall water electrolysis in a two-electrode configuration in 1.0 M KOH in the presence of an anion exchange membrane (AEM). The result shows that the Ru (0.2)-NC electrode pair needs a cell voltage of 1.67 V to achieve 10 mA cm−2, outperforming the electrode pair comprising commercial Pt/C and RuO2 catalysts (Fig. 5a). Given that the electrical energy demand is high in this case, we further employed a bipolar membrane (BPM) to improve the overall water electrolysis performance. Working in the “forward-bias” configuration, a BPM allows the HER and OER to be accomplished in kinetically favorable acidic and alkaline environments, respectively, at a markedly lowered cell voltage thanks to the assistance of electrochemical neutralization energy.27–29 Such asymmetric acid-alkaline BPMWE using Ru (0.2)-NC as both cathode and anode catalysts can operate under a low cell voltage (V10) of only 0.89 V to deliver 10 mA cm−2 (Fig. 5b). Moreover, a high current density of 100 mA cm−2 can be achieved at a cell voltage of merely 1.12 V. The BPMWE based on the commercial Pt/C || RuO2 also exhibits a dramatic negative shift in the cell voltage to reach a given current density (V10 = 0.91 V), but it is not as good as the BPMWE based on the Ru (0.2)-NC || Ru (0.2)-NC electrode pair. The faradaic efficiency of the HER and OER in the BPMWE was measured (Fig. 5c), and the volumes of the H2 and O2 gases collected matched well with those calculated, showing an efficiency of close to 100%. This indicates that there was no side reaction occurring during the BPMWE. Stability is a critically important indicator of electrocatalysts for practical applications in water electrolyzers. We examined the catalytic stability of the Ru (0.2)-NC || Ru (0.2)-NC electrode pair and commercial Pt/C || RuO2 electrode pair in the AEM water electrolysis (AEMWE) and BPMWE at a constant current density of 10 mA cm−2 (Fig. 5d). In both cases, the Pt/C || RuO2 electrode pair suffered a notable performance decay in the course of 100 h water splitting. In contrast, the Ru (0.2)-NC || Ru (0.2)-NC pair exhibited outstanding stability and was able to sustain continuous AEMWE and BPMWE at 10 mA cm−2 for 100 h without degradation. In particular, the BPMWE was accomplished at a low, stable voltage of 0.89 V, which shows great potential for energy-saving hydrogen production. Furthermore, the operational stability of the Ru (0.2)-NC electrode pair was tested at a higher current density of 50 mA cm−2. The electrolysis can be accomplished stably under a low voltage of 1.08 V for at least 50 h in the forward-bias BPM configuration (Fig. S13, ESI†), which shows remarkably better performance than in AEMWE.
We further examined the morphology, atomic structure and chemical state changes of Ru (0.2)-NC after the stability test. HAADF-STEM investigation revealed that most atomically dispersed Ru still retained upon the HER at the cathode and the OER at the anode (Fig. S14a and S14b, ESI†), though clustering happened in some places. Similar to the as-prepared Ru (0.2)-NC, there were no XRD diffraction peaks observed from both cathode and anode after the extended BPMWE (Fig. S14c, ESI†), indicating that the amount of Ru clusters formed is so little and/or the size of formed nanoclusters is so small that the presence of such clusters, if any, cannot be detected by XRD. Furthermore, XPS analyses of the post-stability test samples also demonstrated that the chemical state of Ru in Ru (0.2)-NC was barely changed (Fig. S14d, ESI†). All these post-mortem examination results illustrate that Ru (0.2)-NC is both microstructurally and chemically stable at the BPMWE conditions under investigation.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d2qi00892k |
‡ These authors contribute equally to this work. |
This journal is © the Partner Organisations 2022 |