Yong
Zou
a,
Mingkai
Zhang
a,
Fangxian
Cao
a,
Jiayuan
Li
b,
Sai
Zhang
*b and
Yongquan
Qu
*ab
aFrontier Institute of Science and Technology, Xi'an Jiaotong University, Xi'an, 710049, China
bKey Laboratory of Special Functional and Smart Polymer Materials of Ministry of Industry and Information Technology, School of Chemistry and Chemical Engineering, Northwestern Polytechnical University, Xi'an 710072, China. E-mail: zhangsai1112@nwpu.edu.cn; yongquan@nwpu.edu.cn
First published on 29th June 2021
Catalytic synthesis of aromatic azo compounds by oxidative coupling of anilines using molecular oxygen represents a facile, green and valuable process; however, such an economical process suffers from poor catalytic activity and selectivity. Herein, novel single crystal MnOOH nanotubes with abundant Mn3+ sites and high oxygen defects were successfully synthesized. The catalyst exhibited high selectivity for oxidative coupling of anilines, achieving complete transformation into aromatic azo compounds under mild conditions, even at room temperature.
Mn-based nanomaterials as environmentally friendly and cheap transition metal catalysts exhibit great potential in various oxidation reactions.20–24 For the oxidative coupling of aromatic anilines, the Mn3+ centre of MnOx is generally considered as the catalytically active site via the formation of radical intermediates along with the transfer of electrons to Mn3+.1,25 However, it is still a great challenge to achieve the oxidative coupling reaction for Mn-based catalysts as well as other non-precious metal-based catalytic systems in the absence of additives under mild conditions. Previous reports have revealed that toluene as solvent can significantly promote the catalytic activity of oxidative coupling reactions. However, it is still an irreconcilable contradiction between high catalytic activity and the high selectivity of aromatic azo compounds due to the easily generated by-product between anilines and benzaldehydes oxidized from toluene.25 Therefore, achieving the simultaneous improvement of catalytic activity and selectivity and understanding the mechanism at the molecular level are of great significance for the oxidative coupling of aromatic anilines to aromatic azo compounds.
Along this line, the most stable manganese oxyhydroxide (also known as γ-MnOOH) with abundant Mn3+ may exhibit satisfactory performance in catalytic oxidative coupling of anilines to aromatic azo compounds, which hasn't been explored yet. Meanwhile, one-dimensional (1D) nanostructures have gained attention in various heterogeneous oxidation reactions due to the high possibility of tailoring the surface physicochemical properties of catalysts by tuning their defects, sizes and compositions.26–31 Herein, single crystal MnOOH nanotubes (NT-MnOOH) were successfully synthesized, delivering high selectivity for the oxidative coupling of anilines to aromatic azo compounds even in toluene at room temperature under 0.5 MPa O2, in comparison with the low activity of MnOOH nanowires (NW-MnOOH) and Mn2O3. The detailed characterization studies suggest that the controllable surface hydroxyl proportions of MnOOH result in the modulation of surface Mn3+ fractions and the concentration of surface oxygen defects. Mechanistic investigations reveal that the abundant Mn3+ sites and rich surface oxygen defects of NT-MnOOH are identified as the key factors (1) to effectively activate the adsorbed oxygen and generate active oxidative species and (2) to enable the strong adsorption of anilines and sequential activation, resulting in greatly enhanced catalytic activity and selectivity.
Fig. 1 (a) TEM and (b) HRTEM images of NT-MnOOH. Inset in (a) is the XRD pattern of NT-MnOOH. (c) TEM and (d) HRTEM images of NW-MnOOH. Inset in (c) is the XRD pattern of NW-MnOOH. |
When the reaction temperature was raised to 60 °C, enhanced activity of NT-MnOOH was observed, reaching 97% conversion of aniline after 11 h (Fig. 2b). Most importantly, the catalytic selectivity towards azobenzene was well preserved. In contrast, Mn2O3 and NS-MnOOH still exhibited no catalytic activity; while only 8% conversion was realized by NW-MnOOH under identical conditions (Fig. 2b). Even normalizing to specific surface areas (Fig. S6†), the catalytic activity of NT-MnOOH was still greatly higher than that of NW-MnOOH as well as the MnOOH with other morphologies.
To further explore the intrinsic catalytic activity of NT-MnOOH, kinetic experiments were performed. As shown in Fig. S7 and S8,† the concentrations of aniline decreased almost linearly with time at each temperature, revealing near zero order reaction characteristics. Thus, the oxidative coupling of aniline was not limited by the external diffusion of reactants. The apparent activation energies (Ea) can be derived from the Arrhenius equation (Fig. S9, S10† and 2c). As shown in Fig. 2d, the much lower Ea of NT-MnOOH (32.3 kJ mol−1) in comparison with that of NW-MnOOH (46.6 kJ mol−1) suggested the higher intrinsic activity of NT-MnOOH for the oxidative coupling of aniline.
Toluene was optimized as the best solvent for the oxidative coupling of aniline herein (Table S2, entries 1–6†). However, the oxidation of toluene to benzaldehyde and the consequent condensation between benzaldehyde and aniline to N-benzylideneaniline could significantly reduce the chemoselectivity towards azo compounds.1,25 To our delight, herein, the NT-MnOOH catalyst not only delivered the highest catalytic activity, but also exhibited >99.9% selectivity of 1,2-diphenyldiazene at both 25 °C and 60 °C (Fig. 2a and b). The yield of by-product N-benzylideneaniline was below the detection limit of GC. When the reaction temperature was further raised to 140 °C, the complete transformation of aniline was accomplished within 2 h. Importantly, the selectivity of azobenzene still reached as high as 97% (Fig. 2e). At such a high reaction temperature of 140 °C, the NW-MnOOH catalyst yielded a 53% conversion of aniline after 16 h. However, the selectivity of azobenzene was only 26% associated with a 74% selectivity of N-benzylideneaniline as the by-product (Fig. 2e). Therefore, the NT-MnOOH catalyst exhibited simultaneously enhanced catalytic activity and selectivity for the oxidative coupling of aniline to azobenzene.
The catalytic stability of NT-MnOOH is also a very important criterion to evaluate its catalytic performance. After the reaction, NT-MnOOH can be easily separated by centrifugation and washed with excess toluene and acetonitrile several times for the next cycles. The oxidative coupling of aniline was performed at 24 h and 25 °C. Although the conversion of aniline decreased from 61% to 45% from the first cycle to the third cycle, selectivity of 1,2-diphenyldiazene was impressively preserved (>99%, Fig. 2f). Also, the unchanged morphology and phase of the spent NT-MnOOH demonstrated its satisfactory catalytic and structural stability (Fig. S11†).
Then, the surface properties of the two catalysts were analyzed by XPS. As shown in Fig. 3a, the binding energy of Mn 2p revealed a higher Mn valence state of NT-MnOOH than that of NW-MnOOH, which could be attributed to the weaker reducibility due to the shorter hydrothermal time. The average oxidation state (AOS) of Mn can be calculated from the binding energy of Mn 3s doublet peaks using AOS = 8.956 − 1.126 × ΔE.32,33 The ΔE values for NT-MnOOH and NW-MnOOH, derived from the Mn 3s peaks, were 5.23 and 5.40 eV, respectively (Fig. 3b). Thus, the AOS values of Mn were determined to be 3.06 and 2.86 for NT-MnOOH and NW-MnOOH, respectively. When the AOS value of catalysts is larger than 3.0, it indicates the presence of high valent Mnn+ species (n > 3.0). However, an AOS value below 3.0 suggests the co-existence of low valent Mnn+ species (n < 3.0) in catalysts. Thus, the absolute value of ΔAOS (|ΔAOS|, defined as |AOS − 3.0|) can directly index the abundance of the surface Mn3+ species. Apparently, the NT-MnOOH catalyst with a smaller |ΔAOS| of 0.06 possessed more surface Mn3+ species, benefiting the formation of the aniline radical cation, compared with NW-MnOOH with a larger |ΔAOS| of 0.14.
Since the formation of the radical cation is accompanied by the release of the labile lattice oxygen, the strong mobility of lattice oxygen of the catalyst is believed to promote their catalytic activity for the oxidative coupling. Generally, the ideal γ-MnOOH has equal quantities of O2− (Mn–O) and OH− (Mn–OH). Thus, the ratio of O2−/OH− derived from the XPS O 1s spectra of MnOOH catalysts can reveal the surface level of oxygen defects. The peaks at binding energies of 529.8, 531.0 and 532.5 eV could be assigned to O2−, OH− and surface adsorbed oxygen species, respectively (Fig. 3c). The value of O2−/OH− of NW-MnOOH was 1.05, close to the ideal crystallinity of MnOOH. Comparatively, a much larger O2−/OH− ratio (2.06) of NT-MnOOH indicated a significantly higher level of oxygen defects. The surface defects result in the loose linkage of Mn–O bonds, which is beneficial to the high mobility of lattice oxygen.34,35 Also, on evaluation by the H2-TPR test (Fig. 3d), the relatively lower starting reduction temperature of NT-MnOOH further revealed its stronger mobility of lattice oxygen than that of NW-MnOOH. Thus, it's reasonable to propose the high level of oxygen defects and large amount of Mn3+ species in NT-MnOOH as the key factors for the improved catalytic activity of the oxidative coupling of anilines.
In addition, the enhanced selectivity of 1,2-diphenyldiazene for NT-MnOOH was attributed to the competitive adsorption of aniline on catalyst surfaces, which was examined by FT-IR. Compared with the as-prepared NT-MnOOH, two typical peaks at 1280 and 1521 cm−1, which could be respectively assigned to the characteristic vibrations of C–N and CC, appeared for the aniline-treated NT-MnOOH, suggesting the strong adsorption of aniline on NT-MnOOH (Fig. 3e). In contrast, the FT-IR profiles of NW-MnOOH before and after the aniline-treatments exhibited few changes (Fig. 3f). Consequently, NT-MnOOH with a high level of Mn3+ promotes its interaction with anilines instead of solvent toluene owing to the strong electron-donating nature of the amino group, thereby benefiting the activation and subsequent catalysis as well as suppressing the oxidation of toluene to benzaldehyde.
Thus, the competitive adsorption of aniline on NT-MnOOH avoided the generation of N-benzylideneaniline as the by-product and yielded a >99.9% selectivity of 1,2-diphenyldiazene (Fig. 2a). Impressively, such strong aniline adsorption also effectively preserved the selectivity of 1,2-diphenyldiazene over 97% at an even much higher temperature of 140 °C (Fig. 2e). In contrast, NW-MnOOH only yielded a 26% selectivity of 1,2-diphenyldiazene at 58% conversion of aniline after 18 h. The 74% selectivity of N-benzylideneaniline indicated the severe side reaction of toluene oxidation. Therefore, the many surface Mn3+ sites on NT-MnOOH resulted in strong aniline adsorption, effectively avoiding the toluene oxidation and thereby enhancing the catalytic selectivity.
The catalytic activity of various NT-MnOOH-t catalysts was characterized by the conversion of aniline as functions of the interfacial Mn3+ levels indexed by |ΔAOS| and the surface oxygen defect abundance described by O2−/OH− ratios. As shown in Fig. 4a, except for the NT-MnOOH-8 catalyst, the catalytic activity of oxidation coupling of aniline almost linearly decreased with the increase of the |ΔAOS| values for NT-MnOOH-t catalysts. In particular, with a similar surface abundance of oxygen defects, the 51% conversion of aniline catalyzed by NT-MnOOH-11 was 1.21 times higher than that (42%) catalyzed by NT-MnOOH-12. This comparison further revealed that more surface Mn3+ species provided more active sites for aniline adsorption, resulting in improved catalytic activity.
Despite the relatively lower amount of the surface Mn3+ species of NT-MnOOH-8 (|ΔAOS| = 0.067) in comparison with NT-MnOOH-9 (|ΔAOS| = 0.048), the NT-MnOOH-8 catalyst still delivered a much higher activity, which could be attributed to the significantly higher concentration of surface oxygen defects (Fig. 4a). Thus, it is reasonable that the surface oxygen defects also play a critical role in the catalytic activity. As shown in Fig. 4b, the catalytic activity of the five NT-MnOOH catalysts is presented as a function of surface oxygen defects, in which the higher level of surface oxygen defects associated with the enhanced mobility of lattice oxygen resulted in the higher conversion of aniline. Although NT-MnOOH-11 exhibited a similar level of surface oxygen defects in comparison with NT-MnOOH-12, the NT-MnOOH-12 catalyst delivered a much lower conversion of aniline, due to the decrease of the surface Mn3+ fraction. Therefore, both the surface Mn3+ species and oxygen defects contribute to the catalytic activity of NT-MnOOH, where the Mn3+ sites work as the active centre for the adsorption and activation of aniline and the surface oxygen defects benefit the mobility of lattice oxygen and oxidize aniline afterwards.
Fig. 4c and d exhibit the selectivity of 1,2-diphenyldiazene as functions of the surface Mn3+ level (|ΔAOS|) and surface oxygen defect abundance (O2−/OH− ratios). Both high levels of surface Mn3+ species and the large amount of surface oxygen defects facilitated the improvement of the selectivity of 1,2-diphenyldiazene. The NT-MnOOH-12 catalyst with the lowest surface Mn3+ level and the smallest amount of surface oxygen defects exhibited the lowest selectivity towards 1,2-diphenyldiazene. Comparatively, other NT-MnOOH-t catalysts yielded at least 99.3% selectivity (Fig. 4c and d). Among them, the NT-MnOOH-8 catalyst with the optimized surface properties delivered the best chemoselectivity towards azo compounds.
Based on the above analysis, the high level of surface Mn3+ species provides rich active sites for aniline adsorption (I) and subsequent activation along with Mn3+ to Mn2+ (II) and abundance of oxygen defects significantly contributes to the superior catalytic activity via the promoted mobility of lattice oxygen (III), as shown in Scheme 1. As a result, the NT-MnOOH-8 catalyst with the optimal surface properties exhibited the highest catalytic activity for oxidative coupling of aniline, leading to successful reaction even at room temperature. The high selectivity is mainly dependent on the richness of the surface Mn3+ sites. The high level of Mn3+ sites in NT-MnOOH induces a strong preferential adsorption of aniline and suppresses the adsorption of toluene on the catalyst surface, thus preventing the occurrence of the side reaction of toluene oxidation. Inspired by this model reaction, amines with various substituents were also successfully and selectively transformed into corresponding aromatic azo compounds using the NT-MnOOH catalyst at 60 °C and 0.5 MPa O2 (Table 1).
Entry | Product | Time (h) | Conv. (%) | Sel. (%) |
---|---|---|---|---|
a Reaction conditions: R-NH2 (0.5 mmol), NT-MnOOH (20 mg), toluene (2 mL), 60 °C and 0.5 MPa O2. | ||||
1 | 11 | >92.9 | >99.9 | |
2 | 9 | >99.9 | 98.5 | |
3 | 10 | 94.2 | 98.7 | |
4 | 8 | >99.9 | >99.9 | |
5 | 24 | >99.9 | >99.9 | |
6 | 24 | 97.3 | >99.9 | |
7 | 24 | >99.9 | >99.9 | |
8 | 24 | >99.9 | >99.9 |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ta04415j |
This journal is © The Royal Society of Chemistry 2021 |