M. S. Kolathodi†
*,
L. David†,
M. A. Abass and
G. Singh*
Mechanical and Nuclear Engineering Department, Kansas State University, Manhattan, Kansas 66506, USA. E-mail: muhamed@ksu.edu; gurpreet@ksu.edu; Fax: +1-785-532-7057; Tel: +1-785-317-4325 Tel: +1-785-532-7085
First published on 22nd July 2016
Exfoliated graphene oxide (GO) and polysiloxane were blended and pyrolyzed to synthesize free-standing SiOC–graphene composite papers. Characterization techniques reveal a layer-by-layer stacking of GO sheets and an increase in interlayer spacing due to the functionalization of SiOC with GO. This unique structure of the SiOC–graphene composite paper makes it suitable for energy storage applications in batteries and supercapacitors. A reversible electrochemical capacity ∼750 mA h g−1 which is stabilized to ∼400 mA h g−1 after 5 cycles was recorded when tested as a battery electrode. Also, a maximum specific capacitance of 75.72 F g−1 at a current density of 6.7 A g−1 was observed while studying its electrochemical performance as a supercapacitor.
One alternative to improving the electrochemical performance and mechanical flexibility of graphene-based electrodes is by fabricating a sandwich structure of graphene composite in which the active material forms a thin intimate coating on either side of the graphene layer.32 To this end, active materials based on molecular precursor-derived ceramics (PDCs) such as silicon oxycarbide (SiOC) – also referred to as polysiloxane – have been developed. The formation of a simultaneous bond between Si, O and C atoms makes it different from other Si-based electrode materials.33 In battery anodes, the presence of a SiOC active phase in a porous and amorphous network can offer certain advantages in terms of processing and Li-cyclability, which includes:
(1) PDCs being derived from thermal decomposition of liquid polymeric precursors were proven to interface with carbon like graphite and carbon nanotubes (CNTs) in the liquid phase.34–38
(2) Because of their disordered carbon structure, these glass-ceramics are predicted to form a path of least resistance for ionic diffusion and electron conduction, thereby offering improved C-rate performance.39–42
(3) The PDC structure is generally rigid and chemically stable, which would cause the electrode to maintain intimate contact during lithiation/delithiation processes.24,34,42
(4) Dangling bonds of Si and C act as Li intercalation sites and improve reversible charge capacity.43
(5) Open and porous structure of PDCs aids in increased electrochemical performance even at very high current densities.44–49
The possibility of tailoring the properties of SiOC ceramic composites by using different precursors makes them one of the choicest materials for electrochemical energy storage. The composites are commonly synthesized via pyrolytic conversion of a liquid polymer to a solid ceramic. Depending on the conversion process, different ceramic morphology such as powders,50,51 paper films6 and fibers52 have been reported. Kim et al. have reported the synthesis of SiOC from poly(phenyl carbosilane). The powdered SiOC were made into LIB electrodes by producing them in a slurry (containing PVDF, a binder) on a copper foil. The Cu supported electrode showed a stable charge capacity of 360 mA h g−1 at a current density of 0.2 mA cm−2 after 9 cycles.53 In another study, Singh et al. prepared a shell–core SiOC–CNT composite via controlled pyrolysis of a SiOC precursor (tetravinyl cyclotetrasiloxane, TTCS) and CNT. Improved charge capacity and cycling stability compared to the neat SiOC and CNT electrodes were reported.34 The SiOC battery electrodes reported in aforementioned studies were made from slurry containing some additives namely: polymer solvent, binder and conducting agent. The addition of these additives increases the production cost of these electrodes and possibly dampens the desirable electrochemical properties of the active material. For instance, it is well known that the porous structures of composites could be clogged by the presence of binders. Also, side reaction of the electrode and electrolyte with the polymer solvent and the binder could occur, thereby degrading the performance of the cell.52 In addition, the presence of additives and the use of a metal support (e.g. copper foil) contributes to dead weight of the electrode material, which is undesirable for lightweight electrochemical energy storage applications.
In this work, we demonstrate synthesis of a ceramic/reduced GO sandwich paper by intercalating liquid TTCS between individual GO sheets during a layer-by-layer vacuum filtration assembly process. Upon pyrolysis, the intercalated TTCS oligomers were transformed to SiOC ceramic and simultaneously, GO was reduced to reduced graphene oxide (rGO), forming a layer-by-layer SiOC–rGO composite (LBL-SiOC–rGO). The sandwich structure not only guarantees solid contact between the SiOC molecules and the graphene layer, it also facilitates high electrode conductivity, renders the elastomeric space needed to accommodate the volume changes associated with Li-cycling (thus leading to improved performance as battery electrodes) and also provides the required surface area for the interaction of the electrolyte with LBL-SiOC–rGO. Furthermore, we compare the performance of the as-synthesized LBL-SiOC–rGO with pyrolyzed polyvinyl alcohol on GO (PVA–rGO) paper electrode (prepared under similar conditions) and demonstrate that SiOC thin layers trapped between the graphene layers are critical to achieving high Li-charge capacity. In addition, we evaluate the electrochemical performance of LBL-SiOC–rGO as a flexible and self-standing supercapacitor electrode material.
:
1 (v/v) water was made by sonication for 10 minutes. To this solution, tetravinyl cyclotetrasiloxane (TTCS, Gelest, PA) consisting of 10 wt% dicumyl peroxide (Sigma Aldrich) – a crosslinking agent – in 10 mL of isopropanol (ISP) (Fisher Scientific) was added and the mixture was further sonicated for 60 minutes and stirred for 6 h. Once the composite suspension was made, it was filtered by vacuum filtration though a 10 μm filter membrane (HPLC grade, Millipore). The LBL-TTCS–GO composite paper obtained was carefully removed from the filter paper and dried. PVA–rGO and PMMA–rGO papers were also prepared with a procedure similar to that of LBL-TTCS–GO except that the additives were PVA and PMMA respectively, in place of TTCS.
These dry papers then underwent pyrolysis in a tube furnace at 800 °C under argon (Ar) atmosphere for 1 h. In order to ascertain the maximum loading of TTCS that could be obtained in a composite paper, additional samples with varied concentrations of TTCS in GO dispersion (40 wt% along with 70 wt% TTCS in GO) were prepared. In this study, the samples were labeled as rGO, LBL-SiOC–rGO, PVA–rGO and PMMA–rGO for pristine rGO paper, rGO with 70% of TTCS, rGO with 70% PVA and rGO with 70% PMMA in the total weight of the paper, respectively. The pyrolyzed papers were then cut and used as electrode materials.
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1 v/v mixture of dimethyl carbonate (Sigma Aldrich) and ethylene carbonate (Sigma Aldrich) (ionic conductivity 10.7 mS cm−1) was used as the electrolyte solution. A 19 mm diameter and 25 μm thick glass separator, soaked in the electrolyte solution was placed between the anode (pyrolyzed paper) and pure Li metal (14.3 mm diameter and 75 μm thick, Alfa Aesar), which acted as a counter electrode. Washer, spring and a top casing were placed on top of the cell to complete the assembly before crimping. This whole procedure was carried out in an Ar-filled glovebox. Electrochemical performance of the battery was tested using a multichannel BT2000 Arbin test unit sweeping between 2.5 V and 10 mV vs. Li/Li+ at a current density of 50 mA g−1.
Electrochemical properties of the papers as a supercapacitor were studied using a symmetric two electrode configuration on a CHI660E (CH Instruments, Inc.) electrochemical workstation. The devices were assembled by cutting a pair of 0.25 cm2 (weighing ∼1 mg) area paper from the electrode materials and sandwiching a Whatmann filter paper that has been pretreated in a 6 M potassium hydroxide (KOH, 87.2%, Fisher Scientific) aqueous electrolyte (at room temperature) between them. Both cyclic voltammetry (CV) and galvanostatic charge–discharge (GCD) experiments of the materials were tested in a potential range of 0–0.6 V at various scan rates and current densities, respectively. Electrochemical impedance spectroscopy (EIS) of the materials was analyzed in a frequency range of 1 MHz to 10 mHz at open circuit potential with an alternating voltage of 5 mV amplitude.
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| Fig. 1 Schematic showing procedure for synthesis of the TTCS–GO composite paper and one step conversion by pyrolysis to LBL-SiOC–rGO composite paper. | ||
SEM images of TTCS–GO and LBL-SiOC–rGO free-standing papers are shown in Fig. 2a–c and d–f, respectively. The high resolution images in Fig. 2b and e revealed formation of a layer of TTCS on GO and SiOC on rGO sheets, respectively. Close packing of GO sheets was observed in the cross-sectional SEM images of TTCS–GO paper (Fig. 2c), whereas the LBL-SiOC–rGO papers (Fig. 2f) were more open (each layer seen in the image has multiple sheets of graphene in it). Elemental characterization of the surface by EDX in Fig. 2g confirmed the presence of 11.6 and 12 at% of Si (1.7 keV) on the graphene surface in TTCS–GO and LBL-SiOC–rGO composite free-standing papers respectively, along with carbon (0.27 keV) and oxygen (0.52 keV).
XRD and FT-IR spectra of the prepared samples including their TGA curves are presented in Fig. 3a–d. As shown in Fig. 3a, the XRD spectra of GO and varying percentages of TTCS in GO showed a shift in the GO peak from 11.05° (8.01 Å) to 9.88° (9 Å) as the percentage of TTCS in the composite paper increases. The shift in the peak was attributed to an increase in spacing between the individual sheets due to the increased amount of intercalation by TTCS. The insets in Fig. 3a show the cross section of GO and TTCS–GO papers. The total weight of all the papers was 100 mg with respect to the total component (GO and TTCS) weight in the samples. The thickness of the composite paper decreases with a corresponding increase in the composition of TTCS. This is due to the overall decrease in the GO – an active material that provides structural support for the paper – content of the paper. The comparative XRD spectra of 70%-TTCS–GO with LBL-SiOC–rGO, PVA–rGO, GO and graphite powder are shown in Fig. 3b. GO has a peak at 11.05° which corresponds to an intersheet spacing of 8.01 Å, while the peaks corresponding to TTCS–GO and PVA–GO papers had shifted to 9.88° (9 Å) and 5.5° (16.08 Å) which, as discussed earlier, is due to the intercalation of polymeric precursor in between the sheets of GO.56 LBL-SiOC–rGO showed peaks at 24.15° and 26.05° 2θ, which was expected since pyrolysis causes GO to lose intercalated H2O molecules and –COOH groups to become rGO.39 In PVA–rGO, the XRD peak was characterized at 26.88° 2θ, which indicates the sheets in rGO were more closely packed as PVA is known to vapourize at ∼400 °C, thus further reducing the graphene interlayer thickness.
Further chemical characterization involving FT-IR was carried out to understand the transformation and formation of functional groups in the samples. The spectra of TTCS–GO composite paper before heat treatment (Fig. 3c) showed typical peaks of intercalated free H2O molecules, seen at ∼3250 cm−1; peaks corresponding to the stretching of –COOH, –OH and epoxide groups were also observed at ∼1730, ∼1750 and ∼1040 cm−1, respectively. The emergence of peaks corresponding to Si–OH (3450 cm−1), Si–H (2100 cm−1), Si–CH3 (1420 cm−1), and the disappearance of broad peaks corresponding to intercalated free H2O (∼3250 cm−1) indicates the cleavage of Si–CH3 and C–H bonds.34 Based on the FT-IR spectra, the following assertions were made: (a) disappearance of H2O and OH− peaks at ∼3250 and 1750 cm−1 after heat treatment indicates the removal of water molecules in room temperature to 200 °C temperature range, (b) disappearance of –COOH peak at 1730 cm−1 indicates reduction of GO at ∼200 to 600 °C and (c) absence of O–H peak at 1220 cm−1 after heat treatment indicates the removal of carboxyl and partial removal of hydroxyl group at ∼800 °C.57 For this reason, it can be concluded that reduction of GO to rGO had occurred and the composite paper contains Si both before and after heat treatment.
To further confirm the conversion of GO to rGO and TTCS to SiOC ceramic, TGA was performed (Fig. 3d). It was observed that GO paper had 3% of residual mass with major weight loss at ∼200 and ∼500 °C corresponding to the removal of water and burning of carbon material, respectively. The TTCS–GO sample also had a TGA profile similar to GO except that it had 15% mass remaining, possibly due to the conversion of some part of TTCS present in the composite to SiOC during heating. Meanwhile, rGO had only one weight loss at ∼500 °C, which was typical of completely reduced GO. LBL-SiOC–rGO specimen had 32% material remaining with most of the weight loss occurring at ∼650 °C. This suggests 32% of the material in the composite paper was SiOC. Also, SiOC had raised the decomposition temperature of the composite paper by ∼150 °C, thereby improving the thermal stability of LBL-SiOC–rGO.
The composite papers were tested as working electrodes in a LIB half-cell to explore the application of LBL-SiOC–rGO sandwich paper as LIB electrode material. PVA–rGO composite paper was also compared to demonstrate only TTCS polymer-derived SiOC can be a Li-active phase in composite with rGO. Fig. 4a–c shows the 2nd charge/discharge profiles of rGO, PVA–rGO and LBL-SiOC–rGO, respectively. rGO and PVA–rGO showed similar 2nd cycle discharge capacities of 280 and 300 mA h g−1 (0.56 and 0.6 mA h cm−2, respectively) while LBL-SiOC–rGO clearly had much higher capacity of 780 mA h g−1 (1.56 mA h cm−2). Fig. 4d shows the charge capacities and coulombic efficiency of rGO, PVA–rGO and LBL-SiOC–rGO anodes cycled at a constant current density of 50 mA g−1 for 30 cycles. For rGO, a stable charge capacity at ∼190 mA h g−1 (0.38 mA h cm−2) in the 30th cycle was observed. All electrodes showed relatively high first cycle loss (Fig. 4d). Previous studies have shown that the observed low initial coulombic efficiency of the electrodes is majorly due to the following reasons: decomposition of the electrolyte resulting in the formation of a passive solid–electrolyte interface (SEI), side reaction of Li with the electrolyte's decomposed compound and any moisture contamination, formation of irreversible phases with SiOC, and the contributing first cycle loss due to the presence of rGO.6,50,58 In the LBL-SiOC–rGO composite, after an initial drop in the capacity, the charge capacity remained constant at 400 mA h g−1 (0.8 mA h cm−2) for 30 cycles. In comparison, the PVA–rGO polymer composites showed a coulombic efficiency of ∼70%, which is lesser than that of rGO (∼80%). It is believed that the superior electrochemical performance of LBL-SiOC–rGO as a battery electrode could be due to formation of a stable solid ceramic coating on the surface of rGO as a result of the transformation of liquid polymeric TTCS to ceramic SiOC unlike PVA. The SiOC ceramic coating on rGO acts as a Li-active phase that contains Si and C dangling bonds (Li intercalation sites) and amorphous carbon linkages (which enhances nano-level electrical conductivity).6
The electrochemical properties of the LBL-SiOC–rGO as a supercapacitor electrode was investigated and compared with PVA–rGO and PMMA–rGO composite. The supercapacitor electrochemical test was carried out using a two-electrode setup. Preliminary studies involving CV and EIS were carried out to determine the best performing electrode material (Fig. 5a and b). The CV curves of LBL-SiOC–rGO, PVA–rGO and PMMA–rGO at a scan rate of 200 mV s−1 are presented in Fig. 5a. The electrode materials display a quasi-rectangular curve, suggesting the presence of electrochemical charge transfer processes. However, the integral area of PVA–rGO and PMMA–rGO is too small compared to LBL-SiOC–rGO. For this reason, it is evidence that LBL-SiOC–rGO demonstrates the superior capacitive behavior. Moreso, LBL-SiOC–rGO displays a broad reduction peak at a potential of ∼0.38 V. This is synonymous to a pseudocapacitive material with a dominant faradaic process possibly due to the presence of oxygen-containing molecules in the material.59
Furthermore, the faradaic resistance of the electrode materials were investigated using the EIS (Fig. 5b). The left intercept of the semicircle with the real axis (Z′) is a measure of dominant resistive behavior due to the interface between the electrolyte, electrode and current collector (commonly referred to interfacial resistance). From the inset of the Nyquist plots shown (Fig. 5b, inset i), only LBL-SiOC–rGO electrode shows an almost perfect semicircle. Compared to other electrode materials, LBL-SiOC–rGO has the least interfacial resistance corresponding to 0.47 Ω (as shown in Fig. 5b, inset ii). The right intercept of the semicircle with Z′ represents the internal resistance of an electrode material. When the curves of the electrodes at the lower frequency region are imaginarily fitted into a semicircle, LBL-SiOC–rGO has the least internal resistance corresponding to ∼4.86 Ω, which is believed to be far lesser than the internal resistance of PMMA–rGO and PVA–rGO electrode; hence, the LBL-SiOC–rGO in the electrolyte is kinetically fast. For this reason, the electrical conductivity of LBL-SiOC–rGO is expected to be the highest due to its lower particle parking (as shown in the SEM images in Fig. 2d–f) and lower diffusion path length of ions; hence, a larger capacitance. This result corroborates the CV shown in Fig. 5a. A long steep slope in the low frequency region indicates a dominant capacitive behavior due to the efficient diffusion of ions onto the pores of the electrode.60 As shown Fig. 5b, LBL-SiOC–rGO has the steepest slope with an appreciable low frequency tail. As such, it is obvious that LBL-SiOC–rGO has the highest capacitance among the electrode materials being tested.
Since LBL-SiOC–rGO is the best performing electrode (based on preliminary experiments), further CV and GCD including cyclic stability test were performed to study its capacitive behavior. CVs, GCDs and cyclic stability plots of LBL-SiOC–rGO symmetric two-electrode setup recorded over a potential window of 0–0.6 V at various scan rates and current densities in 6.0 M KOH electrolyte are shown in Fig. 6a–c respectively.
The CV curves of LBL-SiOC–rGO shows quasi-rectangular curves with redox peaks around 0.4 and 0.1 V which is suggestive of dominant faradaic processes.61 From the GCD measurements shown in Fig. 6b, the LBL-SiOC–rGO charge and discharge curves shows a distorted triangle with a discharge curve characterized by a slow discharge occurring after a potential of 0.2 V. This nonlinear discharge process is typical of pseudocapacitive materials. Furthermore, it can be inferred that the LBL-SiOC–rGO electrode material is favorably able to accommodate diffusion of the electrolyte's ions onto its surface.61,62 The specific capacitance of LBL-SiOC–rGO was calculated from the slope of its GCD curve using the expression below:
| Cs = 2IΔt/mΔV | (1) |
| Materials | Electrolyte | Voltage window (V) | Current density/scan rate | Specific capacitance (F g−1) | Ref. |
|---|---|---|---|---|---|
| CNT/graphite | 3 M LiNO3 | −0.5 to 0.7 | 20 mV s−1 | 25 | 63 |
| TC | 1 M TEATFB in 50–50 PC–DMC | 0 to 2 | 0.074 A g−1 | 33.2 | 64 |
| PGM–Fe-800 | 1 M Et4NBF4 in AC | 0 to 2 | 0.7 A g−1 | 31 | 65 |
| SWCNT/TBAP | 0.2 M DmFc, 1 M TBAP/THF | 0 to 2.1 | 1.0 A g−1 | 61.3 | 66 |
| LBL-SiOC–rGO | 6 M KOH | 0 to 0.6 | 6.7 A g−1 | 75.72 | Present work |
Although the specific capacitance of the LBL-SiOC–rGO electrode is lesser than that of some similar PDCs that have been reported in the literature,52,67,68 the specific capacitance is more realistic because it is a free-standing electrode, which implies it is additive-free (e.g. binders and conducting materials) and does not require the use of current collectors which obscure its true capacitance value. LBL-SiOC–rGO displays some charge storage capability as an electrode material for supercapacitor possibly due to the synergistic effect between SiOC and rGO. In this configuration, we believe the disordered carbon in SiOC is responsible for its charge storage capability. However, rGO plays a dominant role in the charge storage process of the composite. Overall, LBL-SiOC–rGO is more promising as a battery electrode.6
Although promising in terms of energy density, design simplicity (no inactive components) and costs, there are some new challenges that must be addressed before the LBL-SiOC–rGO electrodes could be commercialized, these include: (a) small lateral dimensions of the paper electrode that are limited by the vacuum filtration setup (a diameter of ∼15 cm) and (b) the brittle nature of the pyrolyzed paper which may limit its long term cyclability as a highly flexible and bendable energy storage material.
Footnote |
| † Denotes equal authorship. |
| This journal is © The Royal Society of Chemistry 2016 |