Febri Baskoroab,
Po-Yu Yangc,
Hong-Jhen Lina,
Robin Chih-Hsing Wangd,
Hui Qi Wonga,
Hsinhan Tsaie,
Chun-Wei Pao
*c,
Heng-Liang Wu
*df and
Hung-Ju Yen
*a
aInstitute of Chemistry, Academia Sinica, Taipei 115, Taiwan. E-mail: hjyen@gate.sinica.edu.tw
bMaterial Science and Engineering Research Group, Faculty of Mechanical and Aerospace Engineering, Institut Teknologi Bandung, Jl. Ganesha 10, Bandung 40132, Indonesia
cResearch Center for Applied Sciences, Academia Sinica, Taipei 115, Taiwan. E-mail: cwpao@gate.sinica.edu.tw
dCenter for Condensed Matter Sciences, National Taiwan University, Taipei 10617, Taiwan. E-mail: hengliangwu@ntu.edu.tw
eDepartment of Chemical and Biological Engineering, The State University of New York at Buffalo, Buffalo, NY14260, USA
fCenter of Atomic Initiative for New Materials, National Taiwan University, Taipei 10617, Taiwan
First published on 12th March 2025
The rapid development of energy storage devices has driven Li-ion batteries (LIBs) to strive for higher performance, better safety, and lower cost and the ability to operate over a wide range of temperatures. However, most LIBs are used only in favorable environments rather than in extreme conditions, such as in ocean exploration, tropical areas, high altitude drones, and polar expeditions. When chronically or periodically exposed to these harsh environments, conventional LIBs fail to operate due to hindered ion conductivity, interfacial issues, and sluggish desolvation of Li-ion. Additionally, graphite has been recognized as a state-of-the-art LIB negative electrode due to its mechanical stability, electrical conductivity, cost-efficiency, and abundant availability. However, the limited Li+ storage capacity of 372 mA h g−1 via LiC6 coordination has become a bottleneck, hindering its further application in next-generation LIBs. Herein, we reported an intercalation anomaly under ultra-low graphite content that enables the super-lithiation stage in the electrode. The ultrahigh rate capability (2200 mA h g−1 at 1C and 1100 mA h g−1 at 30C) in the graphite anode was achieved by reducing its amount within the electrode and adding more conductive filler to the electrode, creating a highly conductive system. When operated at −20 °C, the ultra-low graphite anode maintained 50% capacity (1100 mA h g−1) at room temperature and ranked the best among LIB anodes toward commercialization. Systematic spectroscopy analysis revealed additional capacitive behavior and distinct structural evolution that led to a Li+ intercalation anomaly (up to LiC2) in the ultra-low graphite content electrode, significantly enhancing its capacity beyond 372 mA h g−1. Additionally, when the battery was operated at sub-zero temperatures, this unique electrode structure with a higher conductive environment helped overcome the sluggish desolvation process at the interface and slow diffusion in the bulk electrodes. This finding sheds new light on graphite chemistry and paves the way for the development of anode-less lithium-ion batteries.
In general, the LIB anode experiences a multi-stage process during lithiation. First, the Li-ions in the solvated form migrate from the bulk electrolyte to the surface of the electrode, which resembles the ionic conductivity of the electrolyte. Second, the Li-ions were released from the solvated form (desolvation process) at the electrode/electrolyte interface. Third, the desolvated Li-ions were further migrated through the solid electrolyte interphase (SEI) layer and then into the electrode, corresponding to the SEI resistance and solid-state diffusion process in the bulk material. Notably, these processes are significantly impacted by the temperature, especially when the operating temperature dropped to sub-zero. Various approaches have been proposed to enhance LIB performance under low-temperature operation, such as tuning electrolyte composition,16,17 developing electrolyte additive,18–21 and utilizing a series of nanostructure materials.22–25 However, improvement of cycling stability associated with charge–discharge behavior at low temperatures has remained very difficult.19,26–30
In addition, graphite has been widely used as an anode material owing to its excellent mechanical stability, electrical conductivity, abundant availability, and relatively low cost.1 However, the limited specific capacity of 372 mA h g−1 achieved by only inserting Li+ into the LiC6 composition between the graphene layers severely impeded its further application as next-generation LIB electrodes.1,3,31 Previous studies have reported that the specific capacity of graphite can be enhanced beyond LiC6: the higher specific capacities of graphite with 900 mA h g−1,32 and 1660 mA h g−1,33 can be achieved by strategies such as heat treatment (pyrolysis at 700 °C) and operation under extreme conditions (beyond 100 °C), respectively. Unfortunately, these treatments are considered costly and thus burden their practical applications. In addition, the mechanism of the relatively high specific capacity of graphite remains under debate. Several approaches have been proposed to improve the electrochemical performance of graphite under low-temperature operation, such as using mild oxidation,34,35 adding metallic particles,36,37 chemical doping,38,39 and surface coating.40,41 Nevertheless, the sluggish desolvation process at the interface and slow diffusion in the bulk electrodes again led to the failure of LIBs at low-temperature.7,30,42,43
In light of the high specific capacity and minimal prime cost, herein, we report a Li+ intercalation anomaly within ultra-low graphite content that dramatically enhances the storage capacity. Reducing the graphite weight percentage while increasing the conductive filler in the electrode aims to facilitate capacitive-like behavior and enhance Li+ diffusivity in LIBs, which is expected to improve the desolvation Li-ion process and interfacial conductivity of the graphite anode during low-temperature operation. In brief, various anode electrodes with different graphite contents are fabricated in this study, namely, G10 (graphite 10 wt%), G20 (graphite 20 wt%), G30 (graphite 30 wt%), G40 (graphite 40 wt%), and G80 (graphite 80 wt%). An electrode without graphite, SP80, was fabricated as a control. Surprisingly, the ultra-low graphite contents (G10 and G20) exhibited a significantly different behavior from that of the high graphite content (G80). The use of low graphite content anodes, G10 and G20, leads to superior specific capacities of 2200 and 980 mA h g−1, respectively, exceeding that of the commercial graphite anode (372 mA h g−1) at room temperature. Furthermore, owing to the unique features, such as a high diffusion coefficient and additional pseudocapacitive contribution to the ultra-low graphite content, the G10 anode exhibited an extremely high low-temperature performance of 1100 mA h g−1 (50% capacity retention than that at room temperature) when it was operated at −20 °C. Various electrochemical methods combined with comprehensive characterization techniques and simulation studies are performed to elucidate this distinct anomaly of graphite anodes.
On the contrary, only two major peaks can be monitored for G80 (Fig. 1b) at 0.19 and 0.08 V during cathodic scan, which could be associated with stage IV and stage II intercalation, respectively. The missing reduction peaks of ∼0.9 and 0.05 V could indicate a minimum utilization of interlayer graphite under a high percentage in the electrode (G80). Additionally, the appearance of four major peaks in the cathodic scan can be observed in G20, G30 and G40 (Fig. S1†), indicating an excellent occurrence of Li+ intercalations into graphitic layers at low graphite content in the electrode. Notably, no redox peaks can be monitored on the SP80 electrode during CV measurement (Fig. S1d†), indicating that no specific redox reaction occurs in this electrode during the electrochemical process. This further implies that most electrochemical responses in the CV were caused by redox reactions within graphite particles.
In agreement with the CV results in Fig. 1a, the galvanostatic charge/discharge profile of G10 (Fig. 1c) denotes four different plateaus at 0.9, 0.2, 0.1 and 0.05 V, which correlates to their Li+ intercalation stages during the lithiation process. Interestingly, these four plateaus brought a significant increase in capacity for G10 up to 2200 mA h g−1 after 100 cycles at 1C. This outstanding specific capacity is nearly six times higher than that of conventional graphite (372 mA h g−1) via LiC6 formation. Additionally, these four voltage plateaus can be observed on G20, G30, and G40, resulting in the Li+ storage capacity beyond 372 mA h g−1 (Fig. S2†). However, G80 showed only two different plateaus at 0.2 and 0.1 V with a specific capacity of 230 mA h g−1 at 1C (Fig. 1d). Notably, when the same charge–discharge rate of 1C was applied, G10 exhibited a significantly longer time (∼6 hours) to reach the fully lithiated stage at 0.02 V (Fig. 1c), while G80 required only 0.6 hours (Fig. 1d). This obvious time difference also suggests that reducing graphite content in the electrode could lighten graphitic layer utilization, thus having a significant impact on achieving extremely high specific capacity. Following the superior performance of G10, batteries with G20, G30, G40 and G80 exhibited capacities of ∼980 mA h g−1, ∼580 mA h g−1, ∼340 mA h g−1 and ∼230 mA h g−1, respectively (Fig. 1e). Furthermore, the extreme rate capability is demonstrated for G10 and G20 up to 30C (Fig. 1g). Moreover, G10 possessed an extremely high rate capability of ∼1430 mA h g−1 at a relatively high current rate of 30C with excellent stability for up to 2000 cycles (Fig. S3†).
To verify the substantial improvement in graphite specific capacity under a low content in the electrode, we prepared G20 with the increased active material loading into the electrode up to 1.80 mg cm−2. We also tried to reduce the loading of G80 up to 1.19 mg cm−2. Surprisingly, the G20 electrode with a higher loading of 1.80 mg cm−2 still has a high specific capacity of 840 mA h g−1 at 1C (Fig. S4a†), while G80 can only deliver a capacity of 225 mA h g−1. Moreover, a similar trend can be observed in the rate performance (Fig. S4b†), where G20 with high material loading could deliver a specific capacity of 211 mA h g−1 under an extremely high current rate of 30C. Additionally, the specific capacity generated from the SP80 electrode was found to be ∼71 mA h g−1 under 1C (Fig. S5†), indicating that the capacity contributed from the conductive carbon is significantly low compare with the performance of graphite performance under low percentages (G10 and G20). This low specific capacity of SP80 was consistent with the CV (Fig. S1d†), where no specific redox reaction was observed during the electrochemical process. Therefore, this suggests that graphite intercalation anomaly could occur under a lower active material content within the electrode, thus extending and enhancing graphite specific capacity beyond 372 mA h g−1 (traditional LiC6 intercalation).1,31,32,48
To examine the effect of graphite content on the Li+ storage mechanism, ex situ XRD measurements of low graphite content (G20; Fig. 2a) electrode and high graphite content (G80; Fig. 2b) electrode were performed to evaluate their structural evolution during Li+ insertion/extraction. Surprisingly, a distinct structural evolution during Li+ insertion/extraction can be observed for the low graphite content of G20 compared to that of G80 (high graphite content). As shown in Fig. 2a, during the lithiation process from 3.0 to 0.14 V (namely, state A1–A3), the diffraction peak of (002) at 26.3° (A1) shifts to a lower value of 25.8° (A3), implying that the graphite interlayer-spacing (d-spacing) increases from 3.33 Å (pristine) to 3.37 Å (A1) and then 3.44 Å (A3). This increasing d-spacing is a result of the early lithiation process associated with the formation of Li+ intercalation stage IV (LiC30) and stage III (LiC18) after the Li+ adsorption process on the outer layer of graphite.44,50 Furthermore, a twin diffraction peak associated with the d-spacing of 3.44 and 3.49 Å is obtained at 0.12 V (A4), indicating the transition from Li+ intercalation stage III to stage II during the further lithiation process (Fig. 2a). In contrast, intercalation stages III and II of the G80 electrode can only be obtained at a deeper lithiation process at 0.07 V (C6) (Fig. 2b). This suggests that a low graphite content lightens interlayer utilization more than that of a higher content. Furthermore, the G20 electrode with a d-spacing of 3.68 Å (24.1°) is obtained at 0.08 V (A5; Fig. 2a), corresponding to the deep Li+ intercalation of stage I (LiC6 formation) during the lithiation process.50 On the contrary, intercalation stage I can only be slightly observed at 0.02 V in the G80 electrode (full charge state; C8), along with the major contribution of stage II (Fig. 2b). This phenomenon further suggests that the low graphite content electrode can be fully lithiated and forms LiC6 at a higher voltage of 0.08 V, while the higher graphite content electrode at the full charged state of 0.02 V is dominated by stage II with the minor contribution of stage I, indicating a lighten graphite interlayer utilization.51,52 Additionally, the diffraction peak with a d-spacing of 3.68 Å on the G20 gradually becomes dominant, along with the disappearance of the diffraction peak of 25.38° (d-spacing of 3.49 Å), as the lithiation process proceeds to a deeper potential from A6 (0.07 V) to A10 (0.02 V; full charge stage). This indicates that most graphite interlayers in the G20 electrode are intensively escalated to accommodate larger Li+ intercalation than that in the G80 electrode. Therefore, these graphite intercalation anomalies based on the ex situ XRD studies of G20 and G80 imply that further lithiation process beyond the Li+ intercalation stage I (LiC6) possibly occurred during the deep charge process of G20 from A6 (0.07 V) to A10 (0.02 V; full charge stage), thus significantly contributing to boosting the capacity of graphite under a low percentage. Moreover, the reaction process is reversible during the delithiation process.
Additionally, a field emission scanning electron microscope (FESEM) analysis was performed to probe the morphological changes in graphite particles during the electrochemical process. As depicted in Fig. S6b–d,† the interlayer of graphite in G20 was significantly expanded at the full-lithiation state (0.02 V). This interlayer expansion could be ascribed to an intensive Li-ion insertion during the charge process, which is consistent with the ex situ XRD results, where d-spacing of graphite was enlarged from 3.37 (pristine) to 3.68 Å (at full-charge state of 0.02 V) (Fig. 2a). Meanwhile, at the full-discharge state (full de-lithiation at 3.0 V), the well-defined graphite interlayer can be monitored with a minimum expansion (Fig. S6f–h†). This phenomenon suggests the reversible expansion/relaxation of graphite interlayers during the electrochemical process and is consistent with the ex situ XRD results. Notably, a similar graphite interlayer expansion can also be monitored at G20 even after 100 cycles, while no significant changes can be observed for G80 (Fig. S7†). These distinct morphological changes further confirmed the intercalation anomaly of the graphite anode under ultra-low content. Furthermore, a distinct graphite morphological evolution was observed in the ex situ Raman spectroscopy of G10 and G80 before and after 100 cycles (Fig. S8†). As shown in Fig. S8,† typical graphite C–C bonding properties (sp3 (D band) and sp2 (G band) carbon) can be observed for both G10 and G80. The D band showed no significant changes in G10 and G80 after 100 cycles although the G band indicated significant peak deformation for G10. As depicted in Fig. S8a,† the G band peak of G10, which was originally located at 1598 cm−1 before cycles, was transformed into two overlapped peaks, namely, G+ (1608 cm−1) and G− (1576 cm−1). However, the G band of G80 shifted only shifted from 1590 to 1595 cm−1 after 100 cycles (Fig. S8b†). The shifting of the G band towards the higher wavenumber G+ (∼1600 cm−1) is recognized for the intensive interlayer expansion owing to the formation of graphite intercalation compound (GIC) from insertion species, thus increasing the CC bond length.53,54 Meanwhile, the lower wavenumber G− (1576 cm−1) indicated the transformation of the sp2 carbon bonding configuration or the formation of a shorter sp2 chain.55,56 This ex situ Raman analysis further implied that the graphite under low content in the electrode experienced massive interlayer expansion and structural transformation during the cycling process, which might be due to the intensive Li+ insertion into the interlayer of graphite. This observation was again in good agreement with the ex situ XRD and FESEM analysis.
To gain a further understanding of the chemical bonding during the electrochemical process, the ex situ XPS was also performed to evaluate chemical compositions at selected states during 2nd lithiation process, namely, states Q1–Q8 for G20 (Fig. 2c, S9 and S10†) and R1–R8 for G80 (Fig. 2g, S11 and S12†). The ex situ XPS analysis is summarized and presented in Fig. 2e–f for G20 and Fig. 2h–i for G80. As presented in Fig. 2d, the C1s spectra at the initial state, 3.0 V (Q1), showed specific binding energy (BE) of CC, C–C, C–O, C
O, and CO32− at 284.21, 284.76, 286.05, 287.7, and 289.05 eV, respectively. A BE associated with the π–π satellite peak can also be observed at 290.19 eV. Furthermore, an additional BE at 283.2 eV associated with C–Li binding started to appear at 0.9 V (Q2) and continued until Q8, indicating the lithiation process (Fig. 2d). Notably, the π–π satellite peak at 290.19 eV disappeared as the Li+ intercalation reached 0.05 V (Q6) (Fig. 2d). This indicates that the π–π interaction between basal planes of graphene was fully utilized to capture Li+ during intercalation, thus resulting in a weakened interlayer bonding and increased d-spacing of graphite, which is in good agreement with the ex situ XRD of G20 (Fig. 2a). In contrast, the π–π satellite peak of G80 is visible from the initial state R1 to R7, along with an additional BE at 283.2 eV for C–Li binding, which started to appear from R3 (Fig. 2h), indicating that the abundant π–π electrons in G80 are not occupied by Li+ during the charge process. The C1s spectra illustrate that the graphitic interlayers in low graphite content (G20) electrodes are more fully utilized during Li+ intercalation than those of high graphite content electrodes (G80). This unique behavior could be responsible for boosting battery performance.
In good agreement with the C1s spectra, the Li1s spectra of G20 showed the LiC30 and LiC18 formation with BE of 54.02 and 53.60 eV at 0.9 V (Q2) (Fig. 2e), respectively, which is recognized as Li+ adsorption on the graphite surface (Fig. 1a).46,47 This phenomenon suggested that Li+ started to intercalate in the outer layer of graphite at 0.9 V (Q2), resulting in stage IV and stage III intercalation via the formation of LiC30 and LiC18 during this adsorption process. Furthermore, this process is consistent with ex situ XRD of G20 ranging from 0.23 to 0.17 V (A1 to A2), in which graphite d-spacing increased from 3.33 Å (pristine) to 3.37 and then 3.44 Å (Fig. 2a). As the applied potential is lowered to 0.2 V (Q3), the new BE at 53.40 eV for LiC12 appeared along with LiC30 and LiC18 formation (Fig. 2e), which were no longer observable after 0.05 V (Q5). Interestingly, the BE at 53.35 eV for LiC6 (stage I) begins to form at 0.1 V (Q5), which is in good agreement with ex situ XRD (Fig. 2a), denoting a better utilization of the graphite interlayer for the G20 electrode than that of G80 (Fig. 2b). Furthermore, an additional BE close to the LiC2 formation appeared at 53.10 eV along with the existence of LiC12 and LiC6 when the applied potential reached 0.05 V (Q6; Fig. 2e). Importantly, when the G20 electrode was fully charged at 0.02 V (Q8), the BE of Li–Li (Li°; 52.3 eV) emerged along with LiC6 and LiC2 formation. This co-existing three different Li intercalation species at a fully charged state in a low graphite content electrode (G20) could be responsible for the significantly improved Li+ storage capability. The appearance of Li° BE could be linked to the increased Li metallic character in the state of LiC2. In the LiC2 configuration, it was assumed that all the benzene units from the basal plane of graphene were filled with Li ions. Therefore, the continuous insertion of Li+ in LiC2 configuration further pushes the existing intercalated Li ions closer to one another, thus increasing their metallic character and forming Li–Li covalent bonds.48,57
Additionally, the ex situ XPS was performed for G10 at different lithiation states, namely, state P1–P8, to probe the Li+ intercalation process. As shown in Fig. S13,† G10 behaves almost identically with G20 during the lithiation process. The BE at 283.4 eV can be monitored in the C1s spectra from P2 (0.9 V) and maintained until P8 (0.02 V), suggesting the formation of C–Li binding during the lithiation process (Fig. S13b and S14†). Notably, the π–π satellite peak at 290.10 eV for G10 disappeared when the Li+ intercalation process reached 0.15 V (P4) (Fig. S13b and S14†). This is slightly different from that of G20, where the π–π satellite peak disappeared at a lower voltage of 0.05 V (Q6, Fig. 2d) for G20, suggesting a better interlayer utilization of G10 than that of G20. Additionally, the L1s spectra of G10 showed that the Li–Li peak was observed when the lithiation process reached 0.03 V (P7) and 0.02 V (P8; full-lithiation stage) (Fig. S13c–d†), which is consistent with G20 (Fig. 2e–f). These findings reinforce the notion that under ultra-low content in the anode (G10 and G20), graphite could behave significantly different from that of the high-content graphite anode (G80).
The ex situ XPS study demonstrates that further Li intercalation processes beyond LiC6 can be found in the lower graphite percentage (G10 and G20) via the formation of LiC2, indicating a graphite intercalation anomaly under a low content electrode. In this intercalation anomaly, a large interlayer expansion of 3.68 Å at the stage of A5–A10 has opened a channel for further Li intercalation processes to form LiC2. This is in good agreement with the previous study that the superdense Li state (LiC2) can be formed in the graphitic layers with d-spacing of ∼3.7 Å,58,59 which is close to the d-spacing of G20 at A10 (Fig. 2a). Moreover, another study reported that further Li+ insertion into the bilayer of graphitic carbon (LixC6, x > 1) changes the atomic state of Li from an ionic state to nearly metallic.60 Additionally, a recent study reported that the LiC2 domains could co-exist during the intercalation process even at a capacity of 524 mA h g−1.57 On the contrary, Li1s spectra of G80 in Fig. 2i showed a different Li intercalation behavior than that of G20 (Fig. 2d and e). The formation of LiC30 and LiC18 in G80 started from 0.2 V (R3) and remained until fully charged at 0.02 V (R8), while LiC12 began to emerge from R4 and dominate in the Li intercalation stage along with the additional LiC6 formation at R8 (Fig. 2i). This behavior was consistent with the ex situ XRD spectra of G80 (Fig. 2b). More importantly, the LiC2 and Li–Li covalent binding cannot be observed in Li1s spectra for the G80 electrode, suggesting a different Li+ intercalation mechanism of the G20 electrode. The Li1s spectra of G80 again confirmed that graphite particle behaves significantly different as we lowered the graphite content in the electrode.
Moreover, Fig. 2f depicts the Li–C binding evolution of G20 at different charging states (Q1–Q8) with an appropriate portion contributing to the specific charge, which clearly implies the co-existing three Li intercalation species of LiC6, LiC2, and Li–Li covalent bonding formation occurring during the lithiation process. However, the Li–C binding evolution of G80 in Fig. 2j reveals that LiC12 species dominated Li storage, followed by LiC6 formation at the full charge state (R8). This distinct intercalation behavior in low and high graphite content electrodes demonstrates that graphite intercalation anomalies could occur and boost the specific capacity of the graphite anode. In addition to the contribution of LiC2 and Li–Li covalent bonding to battery capacity, another study also reported that the Li storage capacity of carbon materials could be significantly increased up to 990 mA h g−1 by forming LiC2 intercalation.61 Furthermore, an earlier study by Sato et al.48 reported that Li–Li covalent bonding could be formed and loosely trapped upon two adjacent benzene rings in disordered carbon materials, such as graphite. This Li–Li molecule can act as a capacity reservoir for increasing capacity up to 1157 mA h g−1. Furthermore, Fig. 3 shows a schematic illustration of distinct graphite intercalation behaviors under different electrode contents. As shown in Fig. 3, graphite particles experience Li+ intercalation anomaly, where most graphitic layers are utilized to accommodate superdense Li+ states under low graphite content electrodes. In this superdense Li+ intercalation process, three Li intercalation species of LiC6, LiC2, and Li–Li covalent bonding formation co-existed within the graphite particles and consequently improved storage capability. In contrast, graphite experienced a dilute Li+ intercalation state, where LiC12 species dominated Li storage, followed by LiC6 formation.
A series of density functional theory (DFT) calculations were performed to examine the atomistic details of Li+ intercalation. Four different Li+ intercalation models corresponding to different intercalation stages based on the theoretical studies by Rüdorff–Hoffman (RH) were constructed and relaxed (see Fig. 4), and the respective simulated XRD spectra, intercalation energies, and capacities were computed, as displayed in Fig. S16 and Table S1.† A comparison of diffraction peaks in Fig. 2a and S16 suggests that the ∼24° peak in Fig. 2a (A6–A10) corresponds to Model I intercalation (LiC2, Fig. 4d). The simulated diffraction peak from the Model IV intercalation (LiC24, Fig. 4a) is also in agreement with the 25.8° peak (A3) in Fig. 2a. Hence, the DFT calculations confirm the presence of the LiC2 intercalation. The adsorption energy calculations suggested that the LiC2 is a metastable state of Li+ intercalation (see Table S1†). It is important to emphasize that the negative adsorption energies observed in this study result solely from the choice of reference configuration. Here, isolated Li atoms in a vacuum were used as the reference state. If an alternative reference, such as Li metal, were selected, the adsorption energy would be positive.57 However, the primary purpose of computing adsorption energies is to gain insight into relative structural stability. Therefore, the absolute sign of the adsorption energy and the specific choice of reference state are not the most critical factors. Moreover, note that the simulated diffraction peaks from Models II and III do not match any of the peaks displayed in Fig. 2a. In particular, Model II corresponds to the LiC6 intercalation, which also yields the lowest adsorption energy (see Table S1†). These discrepancies may stem from the limitations of DFT calculations, particularly insufficient energy minimization involving cell dimension optimization owing to the high computational cost. In our recent effort to overcome this constraint, we developed a hybrid machine learning (ML) model trained on DFT-calculated energies, particularly in high-capacity regimes, such as LiC2. This ML model enables large-scale Monte Carlo (MC) simulations of lithium intercalation across a broad range of capacities.57 The simulation results suggest that lithium intercalation follows a stepwise progression from higher intercalation stages (e.g., stage VI in ref. 57) toward stage I, which is consistent with the XRD experiments. Furthermore, our study identifies two new superdense GICs:LiC4 (524 mA h g−1) and LiC2.6 (845 mA h g−1). These phases exhibit interlayer spacings comparable to LiC6, making them difficult to distinguish from LiC6 based on XRD data alone. From an energetic viewpoint, LiC4 emerges as the most stable GIC, surpassing even LiC6, while LiC2.6 exhibits an intercalation energy similar to that of LiC6. These findings from extensive MC simulations suggest the feasibility of stable superdense GICs beyond LiC6. However, it is important to note that the formation of these superdense phases may be kinetically hindered owing to sluggish lithium diffusion at higher capacities.
![]() | ||
Fig. 4 Li+ intercalation models. Top/side views of (a) Model IV (LiC24), (b) Model III (LiC12), (c) Model II (LiC6) and (d) Model I (LiC2). |
Considering the unique behavior of lightened interlayer utilization to a fully optimized graphitic layer and outstanding Li+ storage capability at room temperature, the low graphite content presumably allows a rapid Li+ transport in the electrodes that is beneficial to overcome the bottleneck of LIB operated at low temperature. To reveal the feasibility of low graphite content as an alternative solution for low-temperature LIB, the galvanostatic intermittent titration technique (GITT) was employed for G10 and G80 at a 0.1C rate (ESI Note 1†). Fig. 5a and b show the typical galvanostatic profiles of the G10 and G80 anodes during GITT measurement, respectively. Interestingly, G10 has a significantly faster Li+ diffusion coefficient (DLi) of ∼10−9–10−10 cm2 s−1 than G80 (∼10−9–10−14 cm2 s−1) during the lithiation process (Fig. 5c and d). As shown in Fig. 5c, the DLi of G10 decreased up to nearly 10−10 cm2 s−1 at potentials of ∼0.11 and 0.8 V owing to the formation of more compact Li–C species of LiC12 and LiC6, respectively. On the contrary, the DLi of G80 dramatically decreased up to ∼10−11 and ∼10−14 cm2 s−1 at potentials of ∼0.11 and 0.8 V (Fig. 5d), indicating a huge barrier for Li+ mobility in G80 during the lithiation process. Additionally, a small decrease in DLi of G10 can be monitored at a potential ∼0.05 V (Fig. 5c), which could be ascribed to the formation of superdense Li intercalation (LiC2). This further suggests that G10 could provide a significantly faster DLi than G80 during phase transitions. This phenomenon could be attributed to the minimum resistances between graphite particles inside electrodes and electrolytes owing to a higher conductive environment that allowed a rapid electron transfer, therefore accelerating Li+ transport and improving LIB performance. Furthermore, it was consistent with previous studies that, the increased active material amount within the electrode could impinge the ion transport across the electrode during the charge and discharge processes.5 It should be noted that the solid-state Li+ diffusion acts as a bottleneck for insertion-type materials during the charge storage process, especially at low temperatures.7,8,42 The increasing conducive environment by reducing the graphite content in G10 enables the fast solid-state diffusion of Li+ in the bulk electrode, which circumvents the limiting rate of commonly used electrode architecture.
To further probe the ion migration kinetics, a sweep rate CV is carried out with a scan rate ranging from 0.1 to 0.7 mV s−1 for both G10 and G80 (Fig. S17†). According to the power-law relation from sweep rate voltammetry (ESI Note 2†), the b values of G10 and G80 were 0.61 and 0.27 (Fig. 5e), respectively, suggesting that the ion migration in G10 was contributed by the diffusion control process and pseudocapacitive behavior simultaneously, while the G80 was contributed only by the diffusion-controlled process.62–64 Further quantitative analysis of diffusion and capacitive contribution (ESI Note 2†) on G10 revealed that the proportion of pseudocapacitive-controlled process at the 0.7 mV s−1 was 39% (Fig. 5f). This contribution gradually decreased up to 15% when the scan rate was lowered to 0.1 mV s−1. This phenomenon again confirmed that the Li+ storage kinetics were controlled by the diffusion control process and pseudocapacitive behavior simultaneously. Furthermore, the synergic contribution of both diffusion and pseudocapacitive behavior could further explain the superior performance of low graphite content (see ESI Notes 2 and 3†). Another interesting feature is that the anodic peak of G10 was not significantly shifted at various scan rates (Fig. 5g), which was also identified as a combination of diffusion and pseudocapacitive behavior. This feature reported can help overcome the sluggish solid-diffusion process in the electrolyte/electrode interphase,42 which is considered one of the most impeding factors for the operation of LIBs at low temperatures. Additionally, electrochemical impedance spectroscopy (EIS) is employed to evaluate the relationship between the exchange current (i0) and charge transfer resistance at electrode interfaces (Rct) under different temperatures. This correlation helps to understand and estimate the activation energy of active materials using the following Arrhenius equations: i0 = RT/nFRct and i0 = A exp(−Ea/RT), where A is the temperature-independent coefficient, R represents the gas constant, T is the operating temperature (K), n represents the number of electrons being transferred, F is the Faraday constant, and Ea represents the apparent activation energy of the active materials in the electrode.65,66 Considering these equations, the activation energy is estimated as follows: Ea = −Rkln
10, where k is the slope of the fitting line of the Arrhenius plots (log
10i0 as a function of 1000/T). Fig. S18† shows the Nyquist plots of the G10 and G80 electrodes at different temperature ranges. As shown in Fig. 5h, the Ea of the G10 and G80 electrodes were estimated to be 25.93 and 31.04 kJ mol−1, respectively. This indicates that reducing graphite content, while increasing the conductive environment in the electrode, could minimize the graphite particle activation energy to store Li+.
Owing to the unique features of the high diffusion coefficient and additional pseudocapacitive contribution as well as the reduction of activation energy on low graphite content, the G10 could overcome the sluggish desolvation process and slow diffusion in LIBs under low-temperature environments. To clarify this point, the electrochemical performance and kinetic study of G10 at low temperatures were performed and investigated in detail, as presented in Fig. 6. Fig. 6a shows the galvanostatic charge–discharge profile of G10 at various temperatures after 100 cycles. When the battery is operated at 0 °C, G10 can deliver a capacity of 1250 mA h g−1, corresponding with a high capacity retention of 62.5% (1250 mA h g−1/2200 mA h g−1 = 62.5%). This capacity drop could result from sluggish Li+ diffusion across electrolyte–electrode at low temperatures. Surprisingly, when the battery reached an even lower temperature of −20 °C, the specific capacity of G10 was still kept at 1100 mA h g−1 (50% capacity retention), indicating a superior performance at sub-zero temperatures. Furthermore, no significant changes can be observed in the galvanostatic profile of G10 at low-temperature operation, suggesting high material stability. In good agreement with the galvanostatic profile, the capacity profile indicates a reduced storage capability from 2200 mA h g−1 to 1250 mA h g−1 and is observed when the operation temperature is lowered from 25 °C to 0 °C (Fig. 6b) owing to limited Li diffusion at low temperature. Notably, the Li storage capacity decreased only slightly from 1250 mA h g−1 to 1100 mA h g−1 when the operation temperature was set at −20 °C. A capacity fluctuation was observed when the battery was operated at 0 °C and exhibited relatively steady cycling performance at −20 °C. This capacity fluctuation can be associated with the increasing electrolyte viscosity under low-temperature operation.67 As the operating temperature is at 0 °C, the movement of EC molecules is significantly hindered owing to a higher freezing point (∼35 °C) than that of DEC at −43 °C, thus creating a binary phase condition in the electrolytes. This condition could disturb and create ion flow fluctuation in the electrolyte during the charge/discharge process across the cycles, thus resulting in a significant capacity fluctuation at 0 °C. However, this binary phase becomes a minimum at −20 °C, as the DEC molecule movement is further minimized, thereby resulting in a more steady cycling performance with a decreasing specific capacity of up to 1100 mA h g−1 (Fig. 6b). In a word, the low graphite content electrode of G10 demonstrates the highest performance among the reported low-temperature LIBs in terms of operated temperature, current density and cycling performance (Table S2†).
To probe the kinetic phenomena under low-temperature operation, the EIS study was again applied under different temperatures. As shown in Fig. S19a and b,† a significant increase in charge-transfer resistance can be monitored when the operation temperature is lowered from 25 °C to −20 °C, suggesting an increased interfacial charge-transfer at low temperatures. Furthermore, the DLi of G10 shows a significant decrease from ∼10−10 cm2 s−1 to ∼10−14 cm2 s−1 as the operation temperature decreases from 25 °C to 0 °C (Fig. 6c), indicating limited Li diffusion under low temperature (see ESI Note 4†). Interestingly, the DLi was only slightly shifted to a lower value when the operation temperature reached a sub-zero level (−20 °C; Fig. 6c). This indicates that the high conductivity on the bulk electrode is beneficial for maintaining the fast charge-transfer properties, Li+ diffusion ability, and battery performance at a sub-zero temperature. In addition, the sweep rate CV was again employed to determine the charge mobility at sub-zero temperatures. As shown in Fig. S19c,† the CV curve of G10 at sub-zero temperature (−20 °C) was significantly different compared to that of at 25 °C (Fig. 1a). The well-defined redox peak associated with the Li intercalation at room temperature was hardly observed at −20 °C, showing curves that are similar to pseudocapacitive intercalation behavior (Fig. S19c†). Furthermore, the corresponding b-value was found to be 0.81, an increase of 0.2 from that of 25 °C (0.61; Fig. 5f). This suggests an increased pseudocapacitive contribution during the charge–discharge process at −20 °C. The quantitative analysis of the total charge stored during the sweep rate test at −20 °C further revealed that a high 72% pseudocapacitive contribution accumulated at a higher scan rate of 0.7 mV s−1, along with a significant low diffusion contribution (28%; Fig. 6d). This pseudocapacitive contribution was then gradually decreased up to 52% at a slow scan rate of 0.1 mV s−1, along with an increasing diffusion contribution to 48%, indicating the simultaneous contribution of both pseudocapacitive and diffusion during the charge–discharge process. As the lithiation process illustrated in Fig. 6e, the pseudocapacitive feature of G10 at low temperatures could promote the desolvation process of Li+ from electrolyte/electrode at the interphase, while the fast ion diffusion on G10 accelerated the migration of Li ions in the bulk electrode. This synergistic contribution of the high diffusion coefficient in the bulk electrode and pseudocapacitive contribution turns out to be a perfect combination, which greatly facilitates G10 with excellent low-temperature performance.
Footnote |
† Electronic supplementary information (ESI) available: Cyclic voltammograms, galvanostatic profiles, cycling performance, FESEM images, Raman spectra, ex situ XPS spectra, simulated XRD spectra, EIS spectra. See DOI: https://doi.org/10.1039/d4ta08958h |
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