Mengran
Li
*a,
Kailun
Yang
a,
Maryam
Abdinejad
a,
Chuan
Zhao
b and
Thomas
Burdyny
*a
aMaterials for Energy Conversion and Storage (MECS), Department of Chemical Engineering, the Delft University of Technology, van der Maasweg 9, 2629 HZ Delft, The Netherlands. E-mail: m.li-8@tudelft.nl; t.e.burdyny@tudelft.nl
bSchool of Chemistry, The University of New South Wales, Sydney, 2052, New South Wales, Australia
First published on 3rd August 2022
Carbon dioxide (CO2) electrolysis is a promising route to utilise captured CO2 as a building block to produce valuable feedstocks and fuels such as carbon monoxide and ethylene. Very recently, CO2 electrolysis has been proposed as an alternative process to replace the amine recovery unit of the commercially available amine-based CO2 capture process. This process would replace the most energy-intensive unit operation in amine scrubbing while providing a route for CO2 conversion. The key enabler for such process integration is to develop an efficient integrated electrolyser that can convert CO2 and recover the amine simultaneously. Herein, this review provides an overview of the fundamentals and recent progress in advancing integrated CO2 conversion in amine-based capture media. This review first discusses the mechanisms for both CO2 absorption in the capture medium and electrochemical conversion of the absorbed CO2. We then summarise recent advances in improving the efficiency of integrated electrolysis via innovating electrodes, tailoring the local reaction environment, optimising operation conditions (e.g., temperatures and pressures), and modifying cell configurations. This review is concluded with future research directions for understanding and developing integrated CO2 electrolysers.
An emerging strategy to address these challenges is to intensify the CO2 capture and electrochemical conversion processes.33–35 A schematic illustration is shown in Fig. 1a and b. The CO2 electrolysis process can potentially replace the energy-intensive stripper in the capture step. Sullivan et al.33 recently defined such a coupled process as Type-III fully integrated processes, including direct electroreduction of CO2 in amine-based, (bi)carbonate, and ionic liquids. As shown in Fig. 1c, the integrated electrolyser consists of an anode for water oxidation, an ion-conductive membrane, and a cathode that should be able to convert CO2 to products and recover the capture medium simultaneously.36,37 In the integrated conversion step, taking amine-based capture media as an example, the absorbed CO2 in the liquid capture media becomes the primary CO2 source for the CO2 conversion instead of the gaseous CO2. In this case, the coupled processes have the potential to prevent unwanted carbonation issues and achieve a concentrated product stream without significant downstream product separation if the conversion product is a gas product such as CO. In addition, such an intensification also has a promise of lowering the overall cost of the CO2 capture by displacement of the regeneration unit and CO2 compression.
Our recent energy analyses36 over sequential and coupled routes revealed that about 42% of overall energy could be saved for the integrated route if the integrated electrolyser can be operated at the same energy efficiency (∼1000 kJ molCO2 converted−1) as the state-of-the-art gas-fed electrolyser (3 V and 90% CO faradaic efficiency). The development of the integrated electrolyser is the crucial step enabling a more efficient coupled process and further cost reduction for the CO2 capture and utilisation. As amine scrubbing is the most commercially available CO2 capture process for industrial exhaust, the scope of this review will focus on the development of integrated CO2 electrolysis with amine-based CO2 capture.
The development of the integrated CO2 conversion is still at the early stage. Most studies still apply similar techniques and strategies implemented in gas-fed electroreduction to advance integrated CO2 electroreduction. Most of the reported activity and product selectivity for CO2 electroreduction in the amine-based capture medium is also inferior to the performance of gas-fed CO2 conversion. As a result, the overall energy efficiency of the integrated electrolyser is much lower than the gas-fed electrolyser36 and makes the overall process intensification less economically attractive than the sequential route.
This review aims to provide an overview of the most recent advances in improving CO2 electroreduction, mainly in amine-based capture media, focusing on the unique features of CO2 electroreduction in the capture media compared to the gas-fed electroreduction. This review starts with the discussion of catalytically active species for CO2 absorption in amines and potential catalytically active species available for CO2 reductions in the capture media. In the following section, we summarise current strategies to advance integrated electrolysers via the development of electrodes, capture media, operating conditions (e.g., temperature and pressure), and cell configuration. The review concludes with challenges and an outlook for developing efficient integrated CO2 electrolysers. Through this review, we anticipate providing new insights that can benefit the understanding and development of the integrated CO2 electrolysers.
2RNH2 + CO2 ↔ RNHCO2− + RNH3+ | (1) |
RHN2 + CO2 + H2O ↔ HCO3− + RNH3+ | (2) |
RNHCO2− + H+ + H2O ↔ HCO3− + RNH3+ | (3) |
R1R2R3N + CO2 + H2O ↔ R1R2R3NH+ + HCO3− | (4) |
The product concentrations in CO2-rich primary amines vary significantly with CO2 loading. Aqueous MEA capture medium is a typical example,46 as shown in Fig. 2. The MEA carbamate and protonated MEAs are the dominant products of CO2 absorption when the CO2 loading is below 0.4–0.5 molCO2/molamine. (Fig. 2a) When the CO2 loading increases further beyond 0.5 molCO2/molamine, carbamate ions start to undergo hydrolysis to form bicarbonate ions (eqn (3)). At this stage, bicarbonate and freely dissolved CO2 become the primary CO2 species in the capture medium. Such speciation transformation with CO2 loading usually takes place for primary (e.g., MEA) and secondary amines such as diethanolamine (DEA),46 as shown in Fig. 2b. In contrast, only bicarbonate concentration rises with the CO2 loading in MDEA aqueous solution in tertiary amines (see Fig. 2c).44
Fig. 2 Evolution of chemical species in the monoethanolamine-CO2–H2O system in (a) 20 wt% MEA at 40 °C, (b) 20 wt% DEA at 25 °C with symbols for experimental results and lines for calculated values (reproduced with permission,46 Copyright 2018, American Chemical Society), (c) 23 wt% MDEA aqueous solution at 20 °C. Reproduced with permission.44 Copyright 2005, American Chemical Society. |
In a typical CO2 capture process using 20–30 wt% (equivalent to 3–5 M) aqueous MEA solution, the CO2 loading is at 0.2–0.35 molCO2/molamine for the CO2-lean stream, and at 0.4–0.5 molCO2/molamine for CO2-rich stream.47,48 These loadings indicate that: the carbamate is the dominant species at an estimated molar concentration of 1.7–2.5 M in the CO2-rich MEA solutions. For secondary amines such as 40 wt% DEA, the typical CO2 loadings are at similar levels to the MEA case, so the dominant products are carbamate ions. For tertiary amines such as MDEA solutions, the bicarbonate concentration is equivalent to CO2 loading due to the dominant bicarbonate formation.
Fig. 3 The temperature effects on (a) Henry constant of CO2, reproduced with permission,49 copyright 2011, Elsevier. (b) CO2 partial pressure and heat of CO2 absorption for 30 wt% MEA aqueous solutions, reproduced with permission,50 copyright 2014, Elsevier, (c) bicarbonate formation, and (d) carbamate formation for MEA and DEA aqueous solution. Reproduced with permission,51 copyright 2017, Elsevier. |
The equilibrium constants (K) for the equilibrium reactions are governed by the enthalpy of the reaction (ΔH) and temperatures (T), as expressed in eqn (5). Fig. 3c suggested that the formation of bicarbonate ions from water and solvated CO2 is promoted with increasing temperatures below 60 °C and is suppressed at a higher temperature. In Fig. 3d, the bicarbonate is prone to react with amines to form carbamate at lower temperatures for both MEA and DEA aqueous solutions.51 The temperature governs the contents of the CO2-related species in CO2-rich amines and should profoundly impact the local speciation for the industrially relevant integrated electrolysers.
(5) |
Fig. 4 (a) A schematic illustration of local pH difference for gas-fed CO2 electroreduction close to the catalyst surface. (b) The pH evolution as a function of CO2 loading in 30 wt% MEA aqueous solution at 21 °C. Reproduced with permission,54 copyright 2012, American Chemical Society. |
The pH value of an amine solution is strongly correlated with the speciation. The pH usually swings between 8 and 10 for CO2 absorption and desorption cycle. In the MEA aqueous solution, for example, the bicarbonate formation and protonation of MEA take place at pH = ∼6, CO2 transformation to bicarbonate at pH = ∼7, the carbonation from bicarbonate ions at pH = ∼10.3, and deprotonation of MEAH+ to MEA at a pH = ∼10.54
These homogenous reactions could contribute to the recovery of the amines in the integrated electrolysers. By incorporating hydroxide ions into the system from electrochemical reactions, for example, one could expect the formation of free MEA and carbonates at the end equivalent points.54 If added with protons from anode reactions and water electrochemical dissociation, the amine solution will end up with the formation of protonated amines and the evolution of gaseous CO2.54 Under electrochemical reduction conditions, it is likely that the solvent close to the catalyst surface experiences a much higher local pH than the bulk solution so that locally free amine tends to be regenerated and CO2 species tend to form carbonate ions.
The recovery of amines and conversion of the absorbed CO2 into valuable products take place either via electrochemical reactions or homogenous equilibrium reactions induced by the pH changes. Because the electrolyser is energy efficient when converting CO2 to valuable product selectively, the recovery of the amines is desired to proceed with the reduction of absorbed CO2 (i.e., free dissolved CO2, carbamate, and bicarbonate ions) and neutralisation of protonated amines inside the cathode channel, rather than electroreduction of protonated amines to hydrogen and amines. The locally produced carbonate ions, as a result of the raised local pH, should be reversed back to catalytically active species in the liquid bulk via reactions such as reacting with protons from the membrane to form CO2 or carbamate.55 In this case, we could envision that the recovery and recycling of the capture medium from the electrolyser requires dedicated control of the ion transport within the cell.
In another report by Diaz et al.,45 CHP was employed as the switchable polarity capture media for CO2 conversion. This compound is a tertiary amine that is insoluble in water but can become soluble after reaction with CO2 to produce bicarbonates and protonated amine. In this case, the bicarbonate becomes the primary CO2 source. The authors used a proton-exchange membrane to promote protons produced from the anode chamber to release CO2 from bicarbonate ions for the reaction. As a result, they detected a small amount of CO2 in the product stream (see Fig. 5c), which experimentally confirms that CO2 is released from the bicarbonate and contributes to CO production. In addition, Gallent et al.61 reported a much more reduction in CO2 loading (or more CO2 liberated) at higher temperatures (75 °C vs. 15 °C) in 0.7 M tetraethylammonium chloride (TEACl) in PC solutions with 1 M AMP. (Fig. 5e) However, the CO2 molecules converted are only up to 30% of the liberated CO2. (see Fig. 5d and f) This comparison points to the essential role of released CO2 as the active species for CO2 conversion.
Fig. 5 Faradaic efficiency of H2 over (a) smooth In and (b) smooth Ag surface in 30 wt% MEA aqueous solution loaded with 0.3, 0.4, 0.48 molCO2/molamine in the presence of 0.1 wt% CTAB. Reproduced with permission,60 copyright 2017, John Wiley and Sons. (c) Volumetric fractions of H2, CO, and CO2 as a function of current densities at 20 psig backpressure at Ag catalyst deposited on a reticulated vitreous carbon in CO2 loaded CHP aqueous solution. Reproduced with permission,45 copyright 2018, Royal Society of Chemistry. (d) The CO2 conversion rate, the amount of (e) liberated CO2 and (f) converted CO2 as a function of time and temperatures. Reproduced with permission,61 copyright 2021, American Chemical Society. |
Because bicarbonate is the dominant product in the CO2-loaded tertiary amine-based capture medium, the primary active reactant for conversion should be the free dissolved CO2 from the acidification of bicarbonate. Therefore, as reported in recent work, CO2 conversion in tertiary amine is anticipated to follow similar mechanisms for direct bicarbonate reduction.57 Similar to direct bicarbonate reduction, CO2 conversion in a bicarbonate-dominated CO2-rich capture medium requires a supply of protons to produce CO2 from bicarbonate ions. The proton flux is usually current-dependent and supplied from either anode reaction via a proton-exchange membrane63,64 or the bipolar membrane29,65,66 under a reversed bias. Protons could also cause an acidic local reaction environment close to the catalyst surface and contribute to the unwanted hydrogen evolution reaction.67,68 Our recent two-phase one-dimensional model for direct bicarbonate reduction unveiled that the rate of CO evolution can be limited more by the formation and mass transfer of CO2. Under high current densities, protons tend to either directly get reduced to hydrogen or react with the hydroxyls produced, so CO2 regeneration and reduction pathways are limited.68
Although the CO2 species such as carbamate, bicarbonate, and free dissolved CO2 should be the source for CO2 reduction in the amine capture media, understanding the underlying mechanisms for CO2 conversion remains unclear and needs further research efforts to detangle the complex electroreduction that involve multiple species, transport, and homogenous reactions. Generally, the reported performance for CO2 electroreduction in amines is inferior to gas-fed conversion, which is usually explained by the low availability of reactants (either free dissolved CO2 or negatively charged carbamate anions) close to the electrode surface. As compared to primary and secondary amines, it is more straightforward to understand the mechanisms for CO2 reduction in tertiary amines by sourcing the knowledge and insights from the field of direct bicarbonate electro-reduction.
Fig. 6 (a) A comparison of the energy consumption, CO faradaic efficiency, and cell potentials over integrated and gas-fed CO2 electrolysis. (b) The role of CO faradaic efficiency and cell voltage in determining the overall energy consumption of CO2 electrolysis to produce CO.36 |
Cathode | Cathode Potential (V) vs. RHE | Product | Peak FEproduct (%) | Current densities at peak FEproduct (mA cm−2) | Solvents and conditions | Ref. |
---|---|---|---|---|---|---|
a Current efficiency calculated from (jCO2 − jAr)/jCO2, where j is the current density, and the current densities were collected in the presence of the subscript gases. | ||||||
Ag/carbon-black on 300 nm Ag film on ePTFE | −0.8 | CO | 72 | 50 | 30 wt% MEA aqueous solution mixed with 2M KCl at 60 °C | 37 |
Ag/carbon-black on 300 nm Ag film on ePTFE | −1.2 | CO | 20 | 100 | ||
Smooth Ag | −0.8 | CO | 12.4 | — | 30 wt% MEA aqueous solution at 22 °C | 60 |
Smooth Bi | −0.8 | Formate | 35.7 | — | ||
Porous Ag | −0.8 | CO | 39.1 | — | ||
Smooth Ag | −0.8 | CO | 33.4 | — | 30 wt% MEA aqueous solution with 0.1 wt% CTAB loaded with CO2 at 22° | |
Smooth In | −0.8 | Formate | 45.4 | — | ||
Smooth Sn | −0.8 | Formate | 19 | — | ||
Porous In | −0.8 | Formate | 54.5 | — | ||
Porous Pb | −0.8 | Formate | 60.8 | — | ||
Porous Ag | −0.8 | CO | 38.2 | — | ||
Cu | −0.78 | CO | 45 | 18.4 | 0.1 mM ethylenediamine carbamate in 0.1 M NaClO4 saturated with CO2 | 71 |
Smooth Au foil | −1.9 vs. Ag|AgCl | CO | ∼45 | ∼15 | 1 M 2-amino-2-methyl-1-propanol (AMP) and propylene carbonate (PC) solution | 61 |
Pb electrode | −2.5 vs. Ag|AgCl | Formate | ∼40 | ∼28 | 2 M AMP in PC solution at 75 °C | |
HCl treated Ag foil | −0.91–−1.01 | CO | 91 ± 7 | ∼10 | 0.25–1 M AMP aqueous solution at room temperature with 0.3 mM CTAB saturated with CO2 | 62 |
Ag foil | −0.91 | CO | 72 ± 8 | ∼11 | 1 M AMP aqueous solution | |
Au/MgAl-LDHs | −0.4 | CO | ∼68 | ∼1.1 | 1.0 M alcohol amine solution (n(ethanolamine): n(diethanolamine) = 2:3) | 72 |
Cu/MgAl-LDHs | −0.25 | CO | ∼73 | ∼0.5 | ||
Ag | −1.1 | CO | 71 | 15 | [MEAHCl][MDEA], where MEAHCl is ethanolamine hydrochloride, and MDEA is methyl diethanolamine | 73 |
Au nano dendrites | −1.0 | Formate | 60.3a | ∼46 | 0.05 M MEA aqueous solution | 74 |
Ag microparticles mixed with Nafion and PTFE deposited on a reticulated vitreous carbon | — | CO | ∼30 | 78 | 1-Cyclohexylpiperidine aqueous solution with 0.2 M K2SO4 loaded with CO2 with back pressure of 20 psig | 45 |
Ni-N–C single-atom-catalyst | −0.6 | CO | 63.2 | ∼4 | CO2-rich 5 M MEA solution | 75 |
A desired integrated CO2 electroreduction should achieve a high current density with a high product faradaic efficiency at a low overpotential (i.e., the excess of potential vs. the thermodynamic potential to drive the electrochemical reaction). Ideally, the amine as the electrolyte should exhibit a high ionic conductivity to minimise ohmic losses and reduce cell voltage. Fig. 6b from our recent energy analyses for CO2-to-CO highlight the importance of product faradaic efficiency and cell potentials for the overall energy efficiency, where product faradaic efficiency serves a more critical role than cell potential.36 Therefore, this section will review recent advances in improving the faradaic efficiency and current densities via electrode innovation and modification of the local reaction environment.
Fig. 7 (a) The CO2 absorption amount, molar ratio, and CO2/MEA ratio as a function of time at different MEA concentrations. (b) The electrical conductivity of the MEA aqueous solutions with different concentrations as a function of CO2 absorption durations. Reproduced with permission,76 copyright 2016, American Chemical Society. (c) The ionic conductivity of CO2 loaded CHP aqueous solution with and without 0.2 M K2SO4 as a function of amine concentration. Reproduced with permission,45 copyright 2017, Royal Society of Chemistry. |
Fig. 8 (a) A scanning electron micrograph of the cross-section (left panel) and illustration (right panel) for a gas-diffusion electrode. Reproduced with permission,78 copyright 2020, American Chemical Society. (b) A high-angle annular dark-field transmission electron micrograph of the Ni-nitrogen–carbon single-atom catalyst. Reproduced with permission,75 CC BY 4.0 License. (c) A scanning electron micrograph of the porous silver metal electrode for direct bicarbonate reduction. Reproduced with permission,79 copyright 2022, Royal Society of Chemistry. |
The requirement for the electrode structure for integrated electrolysis should be different from the gas-diffusion electrode used for gas-fed CO2 reduction due to the absence of CO2 supply in the integrated electrolysers.80–82 Therefore, a highly hydrophilic electrode surface should help improve its contact with solvent and minimise the contact with the gas product. Most metallic electrodes are hydrophilic, and their hydrophilicity is anticipated to increase if the electrode surface is roughened according to the Wenzel equation83 and under electric potential due to the electrowetting phenomenon.80 Compared to the development of the gas-diffusion electrodes, the requirement for the electrode development is less stringent on maintaining a stable wetting condition and gas–liquid interfaces within the electrode.75,80,84,85 In the field of direct bicarbonate reduction, for example, when the Berlinguette group directly incorporated Ag foam instead of carbon-based Ag gas-diffusion electrodes, the bicarbonate electrolyser can achieve a further improvement of the performance.79,86
As bicarbonate is the main source of CO2 reduction in tertiary amines, we could also apply the advances in the development of direct bicarbonate reduction to improve the performance further. Although direct bicarbonate reduction is outside the scope of this review, we reckon it is worth mentioning an example reported by Zhang et al.79 They demonstrated that the gas diffusion layer without a microporous layer and PTFE showed the best performance during direct bicarbonate reduction.78 Furthermore, the same group developed new electrodes to enhance CO2 electroreduction to CO in a 3 M bicarbonate aqueous solution. They showed that a porous Ag electrode (see Fig. 8c) is superior to the Ag-based gas-diffusion electrodes in evolving CO from bicarbonate solutions, especially at current densities >100 mA cm−2.63 These findings confirm that a hydrophilic porous electrode is likely applicable to CO2 conversion in the tertiary amines than electrode structures used in gas-fed electrolysis.
A few studies reported that applying porous electrodes can improve product faradaic efficiency. For example, Chen et al.60 prepared a few porous electrode structures based on metals, such as Ag, zinc (Zn) and Indium (In), using the hydrogen-bubble templated electrodeposition technique. The microstructures of some porous electrodes are shown in Fig. 9a. The authors observed an enhancement of formate production over porous In and CO production over Zn and Ag porous electrodes in a CO2-saturated 30 wt% MEA aqueous solution. Therefore, the porous microstructure could be beneficial for CO2 conversion. In another example, Hossain et al.74 prepared nano dendrites based on Cu, gold (Au), and Ag by growing the metals on a glassy carbon via a galvanic replacement reaction in the mixed solution of metal precursors and Zn dust. (see Fig. 9b) From a more significant increment of current densities in argon- versus CO2-saturated 0.05 M MEA aqueous solutions, the authors concluded that the nanostructured catalyst could improve CO2 conversion current densities and charge-transfer efficiency.
Fig. 9 Scanning electron micrographs of (a) porous Zn, In, and Ag electrodes prepared by hydrogen-bubble-templated electrodeposition technique, reproduced with permission,60 copyright 2017, John Wiley and Sons. (b) Cu, Ag, and Au nano dendrites on glassy carbon prepared via galvanic replacement reaction. Reproduced with permission,74 copyright 2020, John Wiley and Sons. |
A straightforward strategy to modify the local reaction environment is to change the types and concentrations of the amines, which predetermine the CO2 species and their concentration in the solvent bulk and thus in the local reaction environment. In the previous sections, we have discussed some examples showing that the product Faraday efficiencies are different in MEA solutions and CHP solutions. In addition, Abdinejad et al.71 reported different product distribution over Cu electrode in 0.1 M NaClO4 solution containing carbamate from MEA, ethylenediamine (EDA), and decylamine (DCA). As shown in Fig. 10a. The EDA-containing electrolyte achieved the highest CO faradaic efficiency among the tested amines, likely due to its two primary amines in one EDA molecule. Another report by Gallent et al.61 shows that 2 M AMP in PC solution is the optimal concentration to convert CO2 to formate at the highest faradaic efficiency and reaction rates, but leads to the lowest overall current densities over lead (Pb) electrode. (Fig. 10b) Similarly, Ahmad et al.62 also report that the optimal AMP concentration is within 0.25–1 M for CO production over HCl-treated Ag electrode.
Fig. 10 (a) Faradaic efficiency of CO and H2 over Cu catalyst in 0.1 M NaClO4 solution with MEA, ethylenediamine (EDA), and decylamine (DCA) at −0.78 V vs. RHE. Reproduced with permission,71 copyright 2020, American Chemical Society. (b) The change of current densities and product faradaic efficiency over Pb electrode as a function of 2-amino-2-methyl-1-propanol (AMP) in propylene carbonate solutions at −2.5 V vs. Ag|AgCl at 75 °C. Reproduced with permission,61 copyright 2021, American Chemical Society. |
A few studies37,62,69 drew consistent conclusions that the addition of alkali salts can improve product selectivity mainly due to the presence of large alkali cations (e.g., K+ or Cs+), while anions show negligible effects on the CO2 conversion. In brief, large alkali cations are reported to promote CO2 conversions in amines via multiple benefits, such as (i) enhancing charge transfer from the electrode to carbamate,37 (ii) facilitating fast ion pairing with carbamate,69 (iii) destabilising the formation of carbamate hence facilitating carbon–oxygen bond cleavage,69 (iv) suppressing hydrogen evolution reaction, (v) strengthening local electrified field87 (for free dissolved CO2), and (vi) stabilising key reaction intermediates.88,89
When CO2 serves as the active species for CO2 conversion, according to recent reports,88,90–92 cations play a crucial role in activating CO2 electroreduction in the CO2-gas-fed system, rather than modifying local electric field or buffering local pH. The findings from Monteiro's report88 show that weakly hydrated cations (e.g., Cs+ and K+) can be concentrated at the catalyst surface and tend to stabilise the negatively charged intermediates (e.g., *CO2−) via a local electric field effect, including medium-range electric field-dipole interaction and short-range electrostatic interaction. In the case of the integrated electrolysis, Lee et al.37 observed an improvement of CO faradaic efficiency in MEA solutions with Cs+ cations as compared to K+ cations. An earlier report also unveiled that the large alkali cations weaken carbamate formation and promote CO2 reduction current densities for CO2-loaded 0.1 M 2-ethoxyethylamine (EEA) in dimethyl sulfoxide (DMSO).69 In their CO2-EEA-DMSO system, the primary product is carbamic acid if there are no salts added. In contrast, the primary product distribution shifts towards a more significant proportion of carbamate ions with alkali cations following the order K+ < Na+ < Li+ (see Fig. 11a). Density functional theory (DFT) calculations suggest that the large alkali cations weaken the C–N bond and increase O–C–O bond angles due to low inductive effects between –COO− and the soft Lewis acids. Despite the low availability of carbamate ions, K+ cations achieve the highest current densities among other small cations. Their molecular dynamics (MD) simulation results, as shown in Fig. 11b, point out that the improvement could be correlated with an easier desolvation and more rapid pairing kinetics with carbamate over K+ than over Li+.
Fig. 11 (a) Comparison of equilibrium population and concentration of alkali and tetrabutylammonium (TBA+) cations in CO2 -loaded 0.1 M EEA in DMSO. (b) A Li-carbamate pairing configuration solvated in DMSO (left) and molecular dynamics simulations results in alkali cations coordination numbers (middle) and the number of ion pairs formed against computation time (right). Reproduced with permission,69 copyright 2019, American Chemical Society. |
Interestingly, Kim et al.75 report that the effects of cations vary with the catalyst types: Ni single-atom catalyst is less sensitive to cation effects than a metallic catalyst. The authors attributed such trend to the high potential of zero charges of single-atom catalysts that can maintain a high surface charge density no matter the size of the alkali cations. In addition, Ni single-atom catalyst is considered a unique catalyst that has a weak binding with protons and poor kinetics to evolve hydrogen during gas-fed CO2 electrolysis.70,93 The suppression of hydrogen evolution reaction for Ni single-atom catalyst could contribute to the observed insensitivity of the catalyst to alkali cations.
Further, the side hydrogen evolution reaction during CO2 electroreduction in amines can be suppressed by incorporating surfactant in the solvents. The results shown in Fig. 12, as reported by Chen et al.,60 suggest the cation surfactant (i.e., CTAB) can boost the CO2 conversion to formate and CO, while anion surfactant (i.e., sodium dodecyl sulfate) only improve the selectivity towards formate. In contrast, there is no noticeable improvement when Triton surfactant is present in the solution. The authors also observed a lower current density in the presence of CTAB surfactant, which is an indication that the CTAB enhance the CO2 conversion selectivity mainly via the suppression of hydrogen evolution reaction. Therefore, the beneficial effect of these additives is different from the cation effect. Including cation mainly promotes CO2 conversion, while including these additives could alter proton availability and proton reduction activity.
Fig. 12 Product distributions of CO2 reduction over indium catalyst at −0.8 V vs. RHE in CO2-saturated 30 wt% MEA aqueous solution with (a) 0.1 wt% of CTAB, sodium dodecyl sulfate (SDS), and Triton surfactants, and (b) with different concentrations of CTAB surfactant. Reproduced with permission,60 copyright 2017, John Wiley and Sons. |
As shown in Fig. 12b, additionally, the content of the CTAB surfactant also has a profound impact on the product distribution. A high content (>0.1 wt%) of CTAB is helpful in promoting CO, and a low content (0.01 wt%) is sufficient to improve the formate production. If combined with the porous indium electrode, one could achieve a formate faradaic efficiency of 45.4% and a CO of 17.0% in 30 wt% MEA aqueous solution. Similar beneficial effects of the CTAB are also reported for quaternary ammonium compounds for gas-fed CO2 electroreduction,94–97 highlighting the similarity of mechanisms between integrated and gas-fed electrolysis. The observed faradaic-efficiency overshoot in Fig. 12b could be a result of the mismatch of the effluent flow rate, current densities, and gas concentration while calculating the faradaic efficiency. This issue takes place when the reaction system does not reach a steady state, which is sometimes challenging to achieve experimentally and adds complexity to the measurement of the performance for CO2 electrolysis.
By lifting the operating temperature up to 60 °C, Lee et al.37 demonstrated the feasibility of achieving 50 mA cm−2 with 72% CO faradaic efficiency over Ag gas-diffusion electrode in a flow cell system fed with 2 M MEA solution. Fig. 5f also shows another impact of temperature on CO2 conversion. Elevated temperatures (e.g., 75 °C) can enhance the rate of CO2 conversion over Pb for the CO2-AMP-PC system but may leave too much liberated CO2 unreacted before leaving the system.61 Therefore, a moderate temperature is beneficial to achieve a relatively high conversion rate and CO2 conversion efficiency. Similarly, Kim et al.75 also observed that the CO partial current densities reach peak values when the temperature is moderate (40 °C vs. 60 °C) in 5 M MEA aqueous solutions.
The pressure is another important factor that affects the dissolved CO2 in the capture medium. High pressure at cathode chamber increases CO2 solubility in the solvents and enhances the concentration of the free dissolved CO2 in the solvent. Diaz et al.45 reported a promoted CO faradaic efficiency (2.9%) when there is a back pressure of 20 psig compared to the faradaic efficiency (1.1%) without backpressure in CHP. Further increase in back pressure to 40 psig can improve CO faradaic efficiency by 20% at about 104 mA cm−2. These results highlight the importance of reporting the backpressure at the cathode side for CO2 conversion in the capture medium. Increasing the pressure of the CO2-loaded liquid is also effective in improving CO selectivity from bicarbonate reduction.79
Further research efforts are demanded to address challenges in advancing integrated electrolysis. First, it remains unclear about the dominant active reactant for CO2 conversion in the capture media, but the understanding of the active species is essential for the future rational design of the catalytic interfaces and systems. It is possible to take advantage of operando or in situ spectroscopy technology, such as attenuated total reflectance – surface-enhanced infrared absorption spectroscopy (ATR – SEIRAS), Raman spectroscopy, and mass spectroscopy, to probe the local reaction environment and products under electrochemical conditions. In addition, multiscale theoretical calculations such as DFT, MD, and multiphysics modelling and simulation could help provide insights into the reaction mechanisms and local reaction environment. The new knowledge generated from these investigations can also guide us in designing the next generation of integrated electrolysis through the choice of the capture medium, modulation of ion transport, electrocatalyst and electrode structure design, process optimisation and cell configuration innovation.
The electrocatalysts and electrode structures in recent reports are similar to the electrodes used in gas-fed CO2 reduction. However, the electrode is desired to be more hydrophilic for the integrated electrolysis to increase electrochemically active surface area and minimise gas-electrode contact, which is different from the gas-fed reaction that requires a stable combination of the hydrophobic and hydrophilic surface. Therefore, further electrode development could explore the hydrophilic porous electrode, such as porous metallic films, allowing the solvent to flow within the electrode structure.
Furthermore, the cell configuration is another key contributor to the overall performance of the integrated electrolysers because it determines the conditions of the reaction zones for homogeneous reactions, such as the liberation of CO2 through bicarbonate acidification and ion transportation. Additional research is urgently needed to understand the compatibility between the CO2-rich amines and ion-exchange membranes. More modelling work could also help understand the role of cell dimensions in determining flow dynamics, CO2 liberation, and ion conduction.
Finally, both CO2 capture and electrolysis are fast-growing fields. It is essential to keep evaluating the technical and economic viability of both sequential and integrated pathways. The advancement of materials, processes, and techniques in both fields could contribute to the improvement of the integrated electrolysis and further cost reduction for CO2 capture and utilisation.
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