Open Access Article
Zhiqiang
Guo
*ab,
Jin
Wu
c and
Junhong
Wang
*b
aScientific Instrument Center, Shanxi University, Taiyuan, 030006, P.R. China. E-mail: gzq@sxu.edu.cn
bInstitute of Applied Chemistry, Shanxi University, Taiyuan, 030006, P.R. China
cSchool of Chemistry and Chemical Engineering, Shanxi University, Taiyuan, 030006, P.R. China
First published on 25th February 2025
Polyethylene terephthalate (PET) is one of the most common plastics, which is mainly used in food packaging and textiles. In recent years, the massive use of PET has led to the destruction of the ecological environment, and it is necessary to develop green, low-cost, and efficient recycling technologies to alleviate such problems. In this paper, we summarized the advantages and disadvantages of chemical degradation of PET in the past decade, including alcoholysis, hydrolysis, aminolysis and pyrolysis. Among them, several new catalysts have been applied to the depolymerization of plastics, such as ionic liquids, eutectic solvents, metal–organic frameworks and polyoxometalate, which not only shorten the reaction time, but also increase the yield of the product and the conversion of PET. This review emphatically introduced the conversion of PET and the yield of the product under different parameters, and clarified the direction of future research on the chemical degradation of PET.
Sustainability spotlightIn this paper, we summarized the advantages and disadvantages on chemical degradation of PET in the past decade. And this review emphatically introduced the conversion rate of PET and the yield of the product under different parameters, clarified the direction of future research on the chemical degradation of PET. |
While plastics exhibit exceptional durability and stability, they are highly resistant to natural degradation processes, with degradation potentially taking hundreds of millions of years. During this prolonged degradation, a substantial release of toxic compounds occurs, significantly contributing to environmental pollution.5 Numerous studies highlight the pervasive presence of plastic waste in marine environments, where it either floats on the ocean surface or accumulates on the seabed, gradually releasing pollutants into the ecosystem. This ongoing process poses severe risks to marine biodiversity and ecological balance.6–10 Currently, approximately 9% of plastic waste is recycled, 12% is incinerated, and the remaining 79% accumulates in landfills or disperses into natural habitats.4,11 Incineration of plastics results in the generation of hazardous air pollutants, including dioxins, furans, mercury, sulfur oxides, and polychlorinated biphenyls (PCBs), as well as residual ash that contaminates both water and soil.12,13 Landfilling, on the other hand, involves the deposition of plastic waste into soil or underground voids, where it can leach into groundwater and adversely affect water quality and soil integrity.14 Consequently, the development of efficient and sustainable recycling methodologies for plastic waste has become an urgent and critical focus in contemporary scientific research, particularly in the context of environmental chemistry and material science.
The main types of plastic are polyethylene terephthalate (PET), polyethylene (PE), polyvinyl chloride (PVC), polypropylene (PP), polystyrene (PS), polylactic acid (PLA), polycarbonate (PC), polyoxymethylene (POM), etc.3 The most commonly used plastic is PET,15 as shown in Fig. 1. It is a polyester formed by condensation of multiple ethylene glycol (EG) and terephthalic acid (TPA) through ester bonds, and is a semi-crystalline thermoplastic material,16,17 usually identified by the “1” in various plastics.18 There are generally three ways of synthesising PET: (1) esterification of terephthalic acid with ethylene glycol; (2) transesterification reaction of dimethyl terephthalate with ethylene glycol; (3) direct polycondensation reaction of bis(2-hydroxyethyl) terephthalate.19,20
The primary application of PET is in food packaging, owing to its excellent transparency and corrosion resistance.21,22 The most prevalent use is in the production of beverage bottles. As of January 2023, China's total PET bottle production has reached nearly 13 million tons, with a significant globally increase from over 41 million tons in 2014 to approximately 56 million tons by 2016. Alongside this growth in PET production, tens of millions of tons of PET plastic waste are generated annually, posing numerous environmental challenges. The accumulation of such waste has serious negative impacts on both the human environment and ecological systems.23,24 Thus, there is an urgent need to develop environmentally friendly, cost-effective, and efficient recycling technologies to mitigate these adverse effects.
Currently, PET recycling methods are categorized into four types: primary, secondary, tertiary, and quaternary recycling.25 Primary and secondary recycling are collectively referred to as mechanical recycling. The difference between the two types lies in the recycling process: primary recycling involves separation, sorting and purification, and there is minimal treatment of the material, it is re-used in its original form and for the same purpose, such a plastic bottle remains a plastic bottle after primary recycling. Secondary recycling, on the other hand, involves reprocessing the materials with a new purpose that reduces their properties. For example, plastic bottles get textiles after secondary recycling.10 Tertiary recycling, or chemical recycling, involves the degradation of polymers into monomers or other polymeric structures via chemical reactions in the presence of reagents.26 Quaternary recycling, or energy recovery, refers to the incineration of plastics to recover energy.27,28
There are generally three strategies for converting polymers into high-value chemicals: (1) depolymerization of polymers into monomers, oligomers, or other derivatives, followed by their recycling into high-value chemicals in a closed-loop system; (2) degradation of polymers into small molecules such as CO2, CH4, or CH3OH, which are then upgraded into high-value chemicals; (3) direct conversion of polymers into high-value chemicals.29 Recycling not only serves as a cornerstone of a circular economy but is also a critical requirement for environmental protection.
| Entry | Catalyst loading [mol%] | MeOH [equiv.] | CH2Cl2 [equiv.] | T [°C] | t [min] | Yield of DMT [%] |
|---|---|---|---|---|---|---|
| 1 | 1 | 46.2 | 17.4 | 160 | 20 | 98 |
| 2 | 1 | 46.2 | 17.4 | 160 | 15 | 81 |
| 3 | 1 | 46.2 | 17.4 | 160 | 10 | 75 |
| 4 | 1 | 46.2 | 17.4 | 140 | 20 | <1 |
| 5 | 1 | 46.2 | 17.4 | 140 | 60 | 92 |
| 6 | 1 | 46.2 | 17.4 | 120 | 20 | <1 |
| 7 | 1 | 69.4 | 17.4 | 160 | 20 | <1 |
| 8 | 1 | 92.5 | 8.7 | 160 | 20 | <1 |
| 9 | 1 | 46.2 | 26.2 | 160 | 20 | 98 |
| 10 | 0.75 | 46.2 | 17.4 | 160 | 20 | 76 |
| 11 | 0.5 | 46.2 | 17.4 | 160 | 20 | <1 |
| 12 | — | 46.2 | 17.4 | 160 | 20 | <1 |
The Wang group40 dispersed ZnO nanoparticles, prepared from Zn(Ac)2·2H2O, into methanol and EG solutions to obtain methanol and EG dispersions of ZnO nanoparticles. These dispersions were utilized as pseudo-homogeneous catalysts in the methanol hydrolysis process. The effects of reaction parameters, such as the mass ratio of methanol to PET, reaction time, and temperature, on PET conversion and DMT yield were systematically investigated. It was observed that both dispersions exhibited excellent stability and transparency. Experimental results indicated that a PET conversion of 97% and a DMT yield of 95% were achieved after 15 minutes at 170 °C. Cho41 and colleagues employed a strategy to convert waste PET into DMT at relatively low temperatures. By controlling moisture content and using K2CO3 as a catalyst, they facilitated PET decomposition with only methanol, achieving a PET conversion of 4.5% and a DMT yield of 3.6%. The process also generated by-products such as 1-(2-hydroxyethyl)-4-terephthalate methyl ester (HEMT) and monomethyl terephthalate (MMT). The catalytic efficiency was significantly enhanced by the addition of the non-polar proton co-solvent dimethyl carbonate (DMC). Optimal conditions involved molar ratios of catalyst, methanol, and moisture to PET repeat units of 0.2, 50, and 0.4, respectively, as well as a DMC to PET repeat unit ratio of 50 at 25 °C for 24 hours. The use of chlorinated methane solvents, such as dichloromethane (DCM) and chloroform, reduced by-product formation and improved DMT selectivity. Zhang42 introduced aromatic boronic acids to facilitate the in situ capture of EG during the methanolysis of waste PET, yielding pure DMT and five-membered arylboronic esters (ABE) (Fig. 4). Arylboronic esters are valuable organoboron compounds that serve as intermediates for the synthesis of medicinal materials and natural products via coupling reactions. Without a catalyst, yields of DMT and ABE were 8% and 10%, respectively, after 2 hours at 180 °C. To enhance yield, they adjusted the calcination temperature, catalyst loading, and the Mg/Al ratio in magnesium–aluminum layered double oxide (Mg–Al-LDO) catalysts, thereby introducing weak alkaline sites. Under optimal conditions, the conversion of PET reached 100%, with ABE and DMT yields of 96% and 99%, respectively. Furthermore, it was demonstrated that the Mg4–Al1-LDO catalyst could be recycled, highlighting its potential for sustainable chemical processes.
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| Fig. 4 Waste PET uncycling by in situ capturing EG with arylboronic acid in the methanolysis process. Reproduced with permission.42 Copyright 2024, Elsevier Ltd. | ||
Lv43 utilized low-cost, environmentally friendly sodium silicate (Na2SiO3·9H2O) as an alkaline catalyst for the hydrolysis of PET to DMT. The reaction was conducted in an autoclave, with reaction parameters such as methanol quantity, reaction temperature, and catalyst loading systematically optimized. Catalyst activity was found to be related to its alkalinity, which could be modulated through calcination. The highest alkalinity was achieved at 300 °C for 2 hours, but maximum catalyst activity was observed after calcination at 400 °C. The optimal conditions for complete PET degradation were a 5 wt% catalyst, a methanol-to-PET mass ratio of 5
:
1, and a reaction time of 30 minutes at 200 °C, yielding a DMT yield of 95%. To address the limitations of conventional PET degradation methods, Wang44 proposed a one-pot catalytic system that combined CO2 hydrogenation, PET methanol hydrolysis, and DMT hydrogenation. The system (Fig. 5) employed a Cu4Fe1Cr1 catalyst to promote CO2 hydrogenation and DMT conversion. It was observed that the presence of PET enhanced CO2 hydrogenation, while H2 generated from CO2 reduction facilitated PET methanolysis. This process yielded valuable degradation products, including DMT, dimethyl cyclohexanedicarboxylate (DMCD), and paraxylene (PX). The yield of EG increased from 12.1% to approximately 88% when CO2 and H2 were used instead of excess methanol, demonstrating the synergistic effect of CO2 hydrogenation and PET methanolysis. The use of a single hydrogenation catalyst for multiple reactions enhances efficiency and sustainability, converting waste PET and CO2 into high-value chemicals. It is noteworthy that PET undergoes transesterification with excess methanol in the presence of an appropriate catalyst to yield DMT and EG. Both of these products can be reutilized in industrial polymerization processes. DMT, as a valuable chemical intermediate, can be repolymerized into new PET, thereby supporting sustainable production and the circular economy of polymer materials.
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| Fig. 5 One-pot catalytic system. Reproduced with permission.44 Copyright 2021, Wiley-VCH GmbH. | ||
The Yu group45 developed a CO2–H2-PET system for one-pot methanol decomposition by coupling CO2 hydrogenation to methanol (CH3OH) with PET methanolysis to DMT. In this system, Cu/ZnO served as the catalyst, and tetrahydrofuran (THF) was used as the solvent to dissolve PET particles. To enhance the yield of methanol from CO2 hydrogenation, various alcohols, including ethanol (EtOH), n-propanol (n-PrOH), n-butanol (n-BuOH), and isopropanol (i-PrOH), were introduced. The results revealed that the ability of these alcohols to promote PET conversion followed the order: i-PrOH < n-BuOH < n-PrOH < EtOH. Although EtOH improved methanol yield, it also produced more by-products, resulting in a lower DMT yield. Among the tested alcohols, i-PrOH was found to be the most effective, as it enhanced the yields of both methanol and DMT while minimizing by-product formation. Under optimal conditions, the PET degradation rate increased from 31.9% to 63.1%, and the DMT monomer yield reached 92.7%. Yin46 explored the use of supercritical methanol to depolymerize PET into its monomers, DMT and EG. However, the harsh reaction conditions posed challenges for industrial application. To address this, the researchers introduced CO2 to facilitate the supercritical methanolysis of PET and examined the effects of the methanol-to-PET weight ratio, reaction time, and initial CO2 pressure on the DMT yield. Their findings demonstrated that increasing the methanol-to-PET ratio and prolonging the reaction time both led to higher DMT yields. It was further confirmed that the presence of CO2 enhanced the supercritical methanolysis of PET by accelerating its depolymerization. This was attributed to the insertion of CO2 into the PET molecular chain, which weakened intermolecular forces, thereby promoting chain cleavage. Under optimal reaction conditions (270 °C, methanol-to-PET mass ratio of 6
:
1, and 40 minutes reaction time), a DMT yield of 95% was achieved. Tanaka47 proposed a novel method for PET degradation by capturing EG with DMC as a trapping agent to produce DMT at room temperature (Fig. 6). The method utilized the principle of transesterification as a reversible reaction, where the equilibrium was shifted toward the product side, thus increasing the DMT yield (Fig. 6a). During the reaction, ethylene carbonate (EC) was formed from EG and DMC. As a five-membered cyclic compound, EC exhibited high stability, which hindered the reverse reaction to DMC and EG (Fig. 6b). Simultaneously, methanol produced during the process further reacted with PET, facilitating PET decomposition through methanolysis (Fig. 6c). Initially, Tanaka's team ground post-consumer PET into powder and mixed it with 10 mol% lithium tert-butoxide (LiOtBu) at 65 °C for 5 hours. However, this approach yielded only 18% DMT and 22% EG. The introduction of THF increased the yields, but they remained below 50%. Subsequent experiments revealed that substituting THF with DMC significantly improved the DMT yield, reaching 86%. This breakthrough enabled a deeper understanding of the depolymerization mechanism and prompted investigations into the effects of alkali metal alkoxide catalysts, the dosage of MeOH and DMC, and reaction time on DMT yield. Under optimized conditions, the DMT yield exceeded 90%, demonstrating the effectiveness of the strategy.
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| Fig. 6 General process of depolymerization of polyethylene terephthalate, (a) The products of the alcoholysis of PET are the compounds DMT and EG. (b) EC was formed from EG and DMC. (c) The methanol formed in situ further reacts with PET, and facilitates the overall PET methanolysis. Reproduced with permission.47 Copyright 2021, The Royal Society of Chemistry. | ||
To develop an efficient and environmentally friendly system for PET methanolysis, Yan48 synthesized a series of non-metallic deep eutectic solvent49,50 (DES) catalysts composed of a hydrogen bond acceptor (HBA) and a hydrogen bond donor (HBD). Among the synthesized catalysts, the 1,5-diazabicyclo[4.3.0]-5-nonene (DBN)/phenol catalyst exhibited the best catalytic performance with the added advantage of leaving no metal residues in the final product. FT-IR spectra revealed the formation of N–H–O hydrogen bonds between DBN and phenol, where the N–H group interacted with the carbonyl oxygen of PET, while the oxygen atom of phenol activated the hydroxyl (–OH) group in methanol. During the methanolysis of PET, one of the key products is EG. It was observed that when the reaction temperature exceeded 130 °C, the reaction time was extended to 90 minutes, or the catalyst loading was increased, the concentration of EG in the solvent rose. This shift in equilibrium favored the formation of by-products, specifically 2-hydroxyethyl methyl terephthalate (MHET) and BHET, thereby reducing the yield of DMT. To achieve optimal reaction conditions, the researchers identified that conducting the reaction at 130 °C for 1 hour, with a catalyst mass fraction of 5 wt% and a methanol-to-PET mass ratio of 3
:
1, resulted in complete conversion of PET. Under these conditions, a high DMT yield of 95.3% was achieved, demonstrating the efficiency of the DBN/phenol DES catalyst in PET methanolysis.
| Catalyst | Cat/PET (wt%) | PET : EG (w/w) |
Temp (°C) | Time (min) | C PET (%) | Y BHET (%) |
|---|---|---|---|---|---|---|
| a Reaction conditions: PET (1.0 g), EG (4.0 g), cat (2.0 wt%), 240 °C, 8 minutes. | ||||||
| Na12[WZn3(H2O)2(ZnW9O34)2] | 0.5 | 1 : 4 |
190 | 40 | 100 | 84.5 |
| SiW11Zn | 2.0 | 1 : 4 |
185 | 30 | 100 | 84.1 |
| K2CO3/EG | 4.2 | 1 : 5 |
180 | 120 | 100 | 88.0 |
| [amim][ZnCl3] | 10.0 | 1 : 4 |
175 | 75 | 100 | 80.1 |
| 1,3-DMU/Zn(OAc)2 | 5.0 | 1 : 4 |
190 | 20 | 100 | 82.0 |
| [Dmin][Zn(OAc)3] | 16.7 | 1 : 4 |
180 | 90 | 100 | 67.1 |
| [Bmim]2[CoCl4] | 16.7 | 1 : 11.7 |
175 | 90 | 100 | 81.1 |
| Urea | 10.0 | 1 : 4 |
180 | 180 | 100 | 77.7 |
| K10[Co4(H2O)2(PW9O34)2]·H2O | 2.0 | 1 : 4 |
240 | 8 | 100 | 39.0 |
| K10[Ni4(H2O)2(PW9O34)2]·H2O | 2.0 | 1 : 4 |
240 | 8 | 100 | 48.9 |
| K10[Cu4(H2O)2(PW9O34)2]·H2O | 2.0 | 1 : 4 |
240 | 8 | 100 | 58.5 |
| K10[Mn4(H2O)2(PW9O34)2]·H2O | 2.0 | 1 : 4 |
240 | 8 | 100 | 86.0 |
| K10[Zn4(H2O)2(PW9O34)2]·H2O | 2.0 | 1 : 4 |
240 | 8 | 100 | 92.8 |
Suo63 synthesized metal–organic framework (MOF) catalysts ZIF-8, ZIF-67, and MOF-5 using Zn(NO3)2·6H2O, Co(NO3)2·6H2O, and 2-methylimidazole (Hmim) as raw materials, which exhibited high catalytic activity. Among these, ZIF-8 demonstrated higher activity than ZIF-67 and MOF-5, likely due to differences in the molar ratio of Hmim to metal in the catalyst. When the molar ratio was 2
:
1, PET could not be fully converted, and the yield of BHET reached only 47.73%. However, when the molar ratio increased to 4
:
1, both the conversion of PET and the yield of BHET improved significantly. Beyond a molar ratio of 4
:
1, the cavity of ZIF-8 became increasingly obstructed by Hmim, leading to a decrease in both conversion and yield. In the presence of ZIF-8 and EG, complete depolymerization of PET was achieved by reacting at 197 °C for 1.5 hours, resulting in a BHET yield of 76.75%. The depolymerization process is illustrated in Fig. 7.
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| Fig. 7 ZIF-8 catalyzes the depolymerization process of PET. Reproduced with permission.63 Copyright 2016, Springer Science, Business Media New York. | ||
Nguyen64et al. also utilized the metal–organic framework M-BDC (M = Cu, Co, Ni, and Zn) as catalysts for PET glycolysis. These frameworks, composed of benzene dicarboxylic acid (BDC) and the metals Cu, Co, Ni, and Zn, showed varying catalytic performances, with Zn-BDC exhibiting the best catalytic activity. The researchers further developed a deep neural network (DNN) model to optimize the parameters for PET depolymerization, finding that the error between experimental results and DNN model predictions was minimal (<1%). Under optimal conditions, the catalyst could be recycled three times, and the product BHET could also be converted into TPA. Maihom65 demonstrated that PET glycolysis could yield MHET and BHET monomers using a Zn-supported MOF-808 metal–organic framework. Additionally, catalysts based on three tetravalent metals—Zn–Hf-MOF-808, Zn–Zr-MOF-808, and Zn–Ti-MOF-808—were synthesized, with Zn–Ti-MOF-808 exhibiting the lowest catalytic activity among the three. Sardon66 reported that the yield of BHET could reach 88% when 1,3-dioxane was used as a co-solvent, EG as the solvent, and triazacyclodecene (TBD) as the catalyst, under reaction conditions of 65 °C for 1 hour. The study also demonstrated that a heterogeneous depolymerization process could be converted into a homogeneous one with the addition of an effective co-solvent. In recent years, nanomaterials have gained significant attention in various industries, including PET glycolysis. Numerous studies have shown that nanostructured heterogeneous catalysts can enhance the yield of BHET while maintaining the ability to be recycled. Kim67 synthesized an Fe2O3@MoS2 0D/2D nanocomposite catalyst for PET glycolysis, designed to strip MoS2 and uniformly precipitate it on Fe2O3 nanoparticles within a Taylor–Couette flow reactor. The reaction mechanism is shown in Fig. 8. After optimizing reaction conditions, the conversion of PET and the yield of BHET reached 97% and 90%, respectively, at a temperature of 225 °C for 3 hours.
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| Fig. 8 Glycolysis mechanism of PET using Fe2O3 nanoparticles as catalysts. Reproduced with permission.63 Copyright 2021, the Royal Society of Chemistry. | ||
The Choi group68 developed a method to rapidly insert the alkali cation K+ into MnO2 to prepare a catalyst for PET glycolysis, resulting in an ultra-thin manganese dioxide nanosheet (e-MON) with a two-dimensional structure, which is also recyclable. In the study, reaction conditions were optimized by varying the reaction time, temperature, and catalyst amount. Ultimately, a catalyst concentration of 0.01 wt% was used to achieve complete depolymerization of PET via continuous reaction at 200 °C for 30 minutes, resulting in a 100% yield of BHET. Wang69 coordinated the KH550 modifier with CeO2 to form defect-rich CeO2 nanoparticles (NPs) with a very small size (2.7 nm). The cerium ions in CeO2 exist in two valence states, Ce3+ and Ce4+, with Ce4+ being reduced to Ce3+ during the glycolysis process, thereby enhancing the degradation efficiency of PET. The CeO2 NPs catalyst achieved 98.6% PET conversion and 90.3% BHET yield after a 15 minutes reaction at 196 °C. Glycolysis can also be applied to PET-containing textiles. For instance, Yu70 synthesized a new heterogeneous catalyst, Zn-MCM-41-25, by using Si/Al with a Zn to molar ratio of 25. Zn-MCM-41-25 demonstrated good catalytic activity in the depolymerization of waste PET textiles. Under optimal conditions, with 8% Zn loading, 5% catalyst dosage, an EG/PET mass ratio of 6, and a reaction temperature of 200 °C for 1 hour and 45 minutes, 100% PET conversion and an 81.4% BHET yield were achieved. Hydrogen bonding and coordination were identified as key factors for rapid alcoholysis. Shen71 developed a green, new catalyst—titanium phthalate (Ti-PA)—by gradually adding Ti(OiPr)4 to phthalic acid over 12 hours at 90–120 °C, followed by washing with ethanol and drying to obtain a white powder. Ti-PA can decompose into TiO2, CO2, and H2O at high temperatures. Used as a catalyst in EG for the hydrolysis of waste PET, Ti-PA demonstrated good catalytic activity. Response surface methodology72 indicated optimal conditions at 0.86% Ti-PA dosage, 13.7 mL EG, and a reaction time of 3.98 hours at 191 °C. The Yu group73 synthesized an orderly octahedral titanium benzoate (Ti-BA) catalyst by using benzoic acid (BA) and titanium ester via a hydrothermal method. The Ti-BA catalyst achieved a BHET yield of 90.01% at 217 °C for 3.3 hours, with an EG/PET mass ratio of 3.59 and a catalyst dosage of 2% by weight. The efficient degradation of PET was attributed to the synergistic effect of titanium ions and EG in the catalyst, enhancing its catalytic performance. Titanium was chosen for its biocompatibility and catalytic activity. Ti-BA exhibited good hydrolysis resistance and was easily recoverable. The Zhai group74 synthesized acetylacetone titanium oxide [TiO(acac)2] by reacting acetylacetone and isopropyl titanate in a three-necked flask. The catalyst, a pale yellow powder, demonstrated good stability, as evidenced by FT-IR analysis showing the chelation of the C
O bond in acetylacetone with titanium atoms. The hydrolysis of waste PET was conducted using [TiO(acac)2] as a catalyst and EG as a solvent under optimal conditions: 3 g of PET, 0.467% catalyst, 13.5 mL EG, and a 3.77 hours reaction at 200.5 °C, yielding 96.41% BHET. Lu75 designed and synthesized the novel bisidazole cationic zinc eutectic solvent catalyst [C2(Mim)2][OAc]2-2Zn(OAc)2 to catalyze the degradation of PET in EG. The catalyst demonstrated good catalytic activity, with a synergistic effect between [C2(Mim)2][OAc]2 and Zn(OAc)2. The catalyst led to 100% PET conversion and 85.2% BHET yield. Fang76 investigated the use of neopentyl glycol (NPG), dipropylene glycol (DPG), and polypropylene glycol (PPG) for PET degradation to obtain a series of alcohololytic products. It was found that the alcoholysis activity of DPG was lower than that of NPG and EG. The study also observed that small molecule alcohols could convert PET into oligomers, dimers, and trimers, with higher temperatures enhancing alcoholysis activity. Thus, glycolysis can serve as an environmentally friendly method for PET degradation and contribute to the synthesis of waterborne polyurethane. Shaver's research77 focused on the sustainable recycling of plastic cards, commonly made from thermoplastic composite materials containing PET. Using ethylene glycol-modified polyethyl terephthalate (PET-G) as an alternative thermoplastic, Shaver's group developed a strategy for converting polyester components in plastic cards into monomer units and then polymerizing them to form complex laminate materials, preserving the performance of the plastic cards. This strategy promotes the recycling of plastic cards and supports the circular economy. In addition to diols, polyols can also serve as solvents for PET degradation. Chen78 used the ionic liquid [Bmim]Cl and isooctanol (2-EH) to catalyze the degradation and conversion of PET into dioctyl terephthalate (DOTP). The preparation strategy for the ionic liquid is shown in Fig. 9.
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| Fig. 9 Preparation strategies for ILs. Reproduced with permission.78 Copyright 2014, Elsevier Ltd. | ||
The alcoholysis of PET in various ionic liquids (ILs) is presented in Table 3. Zinc acetate (ZA), a solid that is poorly soluble in alcohols and ionic liquids and easily separable, was used as the catalyst in this experiment. The reaction conditions included a reaction time of 5 hours, an IL
:
2-EH
:
PET mass ratio of 2
:
2
:
1, and a catalyst/PET mass ratio of 1.2%. PET was found to be completely depolymerized, with a yield of 93.1% for dioctyl terephthalate (DOTP). This method resulted in a shorter reaction time compared to traditional ionic-free liquid alcoholysis reactions, and the ionic liquids could also be reused. The alcoholysis of PET using methanol, polyol (mainly EG), and polyols as solvents leads to the main products of DMT and BHET. The addition of an appropriate amount of catalyst or co-solvent during the reaction can accelerate the reaction rate, improving the conversion of PET and the yield of the product. In recent years, the development of catalysts, such as ionic liquids,79 deep eutectic solvents,80,81 and metal oxides,60 has greatly facilitated the degradation of waste PET.
| IL | Degradation rate of PET (%) | Yield of DOTP (%) |
|---|---|---|
a Reaction conditions: reflux temperature, 4 h, weight ratio of ionic liquid : 2-EH : PET 2 : 2 : 1.
|
||
| — | 1.7 | 1.2 |
| [Amim]Cl | 56.1 | 42.4 |
| [Bmim]Cl | 57.3 | 43.2 |
| [Bmim]Br | 46.2 | 37.3 |
| [Bmim]NO3 | 10.5 | 6.5 |
| [Hmim]CF3SO3 | 5.2 | 3.7 |
| [Bsmim]HSO4 | 28.6 | 20.5 |
| [Bmim]BF4 | 4.3 | 3.1 |
| [Bmim]PF6 | 3.7 | 2.2 |
| Entry | Catalyst | Conversion of PET (%) | Yield of BHET (%) |
|---|---|---|---|
| a Reaction conditions: 5.0 g of PET, 20.0 g of EG, and 0.25 g of ILs, reacting for 120 min at 190 °C. | |||
| 1 | — | 3.3 | 0 |
| 2 | [EMIm]2TPA | 99.8 | 73.9 |
| 3 | [PMIm]2TPA | 97.8 | 71.8 |
| 4 | [BMIm]2TPA | 97.4 | 70.8 |
| 5 | [BMMIm]2TPA | 92.4 | 62.9 |
| 6 | [EMIm]2IPA | 98.4 | 70.5 |
| 7 | [EMIm]2PA | 96.6 | 69.0 |
He87 synthesized four ionic liquids containing organophosphorus groups, namely [P4444]For, [P4444]Ace, [P4444]Pro, and [P4444]But, using tetrabutyl phosphonium hydroxide and four carboxylic acids (formic acid, acetic acid, propionic acid, and butyric acid) as raw materials. Among these, [P4444]Ace exhibited good glycolytic activity on waste PET and demonstrated excellent thermal stability. After 120 minutes at 195 °C, PET conversion reached 100%, but the yield of BHET was relatively low, at only 37.8%. When the temperature was increased to 200 °C, the PET conversion remained stable, and the BHET yield improved to 40.8%. The optimal catalyst amount was found to be 15 wt%. The mechanism of [P4444]Ace-catalyzed PET depolymerization was further investigated, revealing that [P4444]Ace formed a new chemical bond with the hydroxyl group in EG, which accelerated PET depolymerization. Sert88 studied the glycolysis of PET using EG in the presence of five different DES catalysts. The best catalytic effect was observed with a DES synthesized from potassium carbonate and EG, which achieved an 88% yield of BHET at 180 °C, with an EG/DES ratio of 15 and a DES/PET ratio of 6. While many studies have reported on the use of homogeneous catalysts, several disadvantages persist, such as difficulty in catalyst separation, low selectivity, and low product purity.
:
H2O mass ratio of 1
:
8, 2.5 g of PET, a reaction temperature of 220 °C, and a reaction time of 180 minutes, achieving 100% PET conversion and a 95.5% TPA yield. Abedsoltan91 investigated a series of hydrophobic aryl sulfonic acids as catalysts for PET hydrolysis. Compared to H2SO4, p-toluenesulfonic acid monohydrate (PTSA), 2-naphthalenesulfonic acid (2-NSA), and 1,5-naphthalenedisulfonic acid tetrahydrate (1,5-NDSA) exhibited higher catalytic activity. At a catalyst concentration of 4 M and 150 °C, these three catalysts required less time than H2SO4 to degrade PET to TPA, with yields exceeding 90%. The study also evaluated the contact angle of the catalyst solution on PET film, finding that the catalyst exhibited good wettability on the PET surface, which positively impacted the hydrolysis efficiency (Fig. 11).
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| Fig. 11 PET hydrolysis mechanism with TPA as an acid catalyst. Reproduced with permission.89 Copyright 2021, Elsevier Ltd. | ||
The Neaţu group92 used sulfonic acid-modified Ti3C2-MXene as a solid acid catalyst for PET hydrolysis. MXene, a two-dimensional (2D) metal carbide–nitride material, was functionalized with –SO3H groups, which were immobilized between the MXene layers. Characterization revealed that the higher the initial concentration of sulfonic acid, the greater the number of sulfonating groups and the larger the interlayer spacing. Initially, at 180 °C for 4 hours, no PET conversion was observed, and the conversion was low at 12 hours. However, after 24 hours, nearly 100% of PET was hydrolyzed into TPA and EG, with the TPA yield reaching approximately 99%. In addition to these sulfonic acids, Alba-Rubio93 demonstrated that poly(4-styrenesulfonic acid) (PSSA), a reusable and recyclable acid catalyst, could also catalyze the hydrolysis of PET to TPA and EG. Their experiments measured the effects of parameters such as catalyst concentration, time, and temperature. They found that the activity of PSSA was higher than that of H2SO4, and the hydrophobic polystyrene backbone in PSSA improved its wettability, resulting in a smaller contact angle on the PET surface. This, in turn, increased the reaction rate and shortened the reaction time. However, the relatively high cost of PSSA is a concern, as it significantly increases the degradation cost. Hu94 used the recyclable and inexpensive strong acid p-toluenesulfonic acid (PTSA) as a catalyst for PET hydrolysis. The study revealed that the reaction system contained more hydrogen, which enhanced hydrolysis. Scanning electron microscopy (SEM) images showed morphological changes in PET during hydrolysis catalyzed by PTSA. The hydrolysis occurred on the surface of PET, and as the reaction progressed, small pores formed on the surface, allowing the solution to penetrate the material and accelerate the hydrolysis. X-ray diffraction (XRD) and NMR analysis detected no stray peaks in the TPA spectrum, confirming the high purity of the product. Under the conditions of 80% PTSA concentration and a mass ratio of 20
:
1 to waste PET at 150 °C, nearly 100% PET was degraded to 96.2% TPA within 90 minutes. Moreover, after five consecutive cycles, the recovered PTSA maintained its hydrolysis catalytic efficiency. The recovered PTSA was in the same form as the fresh PTSA (a white powder), and its purity reached 96.6%. The yield of TPA obtained by R-PTSA catalysis remained in the range of 95.2% to 97.7%.
| Run | Independent variable | Dependent variable | ||||
|---|---|---|---|---|---|---|
| X 1 (mL) | X 2 (s) | X 3 (wt%) | Y 1 (%) | Y 2 (%) | Y 3 (%) | |
| a X 1: volume of the DES, X2: MW irradiation time, X3: concentration of NaOH. Y1: percentage weight loss of PET, Y2: PET carbonyl index, Y3: PET crystallinity index. | ||||||
| 1 | 35 | 60 | 5.5 | 34.63 | 4.19 | 32.35 |
| 2 | 25 | 60 | 10.0 | 63.32 | 3.73 | 44.67 |
| 3 | 25 | 90 | 5.5 | 46.00 | 3.25 | 35.26 |
| 4 | 15 | 90 | 1.0 | 9.50 | 3.75 | 42.38 |
| 5 | 25 | 90 | 5.5 | 47.30 | 3.26 | 35.85 |
| 6 | 35 | 90 | 1.0 | 11.15 | 4.45 | 36.54 |
| 7 | 15 | 60 | 5.5 | 49.30 | 3.25 | 43.67 |
| 8 | 25 | 120 | 10.0 | 82.37 | 3.21 | 46.52 |
| 9 | 25 | 60 | 1.0 | 7.64 | 3.02 | 38.60 |
| 10 | 35 | 120 | 5.5 | 52.66 | 5.06 | 39.17 |
| 11 | 35 | 90 | 10.0 | 68.21 | 4.19 | 43.44 |
| 12 | 15 | 90 | 10.0 | 87.68 | 2.92 | 48.45 |
| 13 | 25 | 120 | 1.0 | 10.84 | 5.00 | 37.73 |
| 14 | 15 | 120 | 5.5 | 56.20 | 3.84 | 38.17 |
| 15 | 25 | 90 | 5.5 | 48.00 | 3.33 | 34.80 |
The Xu group97 selectively cleaved the C–O bonds in PET using a high-concentration 90 vol% ethanol aqueous solution, which resulted in the formation of small pores on the PET surface, thereby increasing the contact area for the reaction. Under low temperature and short reaction time conditions, KOH catalyzed the conversion of PET into dipotassium terephthalate (TPA-2K). TPA-2K is insoluble in the reaction system, facilitating separation, but it dissolves in water, forming a clear and transparent solution. TPA is obtained after neutralization with a small amount of acid. The concentration of KOH significantly influenced the degradation rate, as shown in Table 6. Additionally, the concentration of ethanol played a crucial role in the separation of the product. After 15 minutes of dehydrolysis at 80 °C, white powder and undepolymerized PET were observed. When the reaction time was extended to 1 hour, the degradation rate reached 73.87% with a KOH concentration of 0.02 g mL−1. The conversion of PET increased to 100% when the KOH concentration was raised to 0.2 g mL−1. Characterization analysis revealed that the tensile vibration of the C–O bond gradually decreased and eventually disappeared with the extended reaction time. This alcohol–water-based coupling system significantly accelerates the degradation of PET, and the separated TPA can be directly recovered without affecting its hydrolytic activity.
| Entry | KOH concentration (g mL−1) | Temperature (°C) | Time (min) | Degradation rate (%) |
|---|---|---|---|---|
| a Reaction solvent: ethanol aqueous solution with a concentration of 90 vol%. | ||||
| 1 | 0.02 | 80 | 60 | 73.87 |
| 2 | 0.05 | 80 | 60 | 95.31 |
| 3 | 0.05 | 80 | 180 | 99.37 |
| 4 | 0.1 | 80 | 60 | 98.32 |
| 5 | 0.2 | 80 | 60 | 100.00 |
| 6 | 0.2 | 70 | 60 | 98.59 |
| 7 | 0.2 | 60 | 60 | 96.22 |
| 8 | 0.2 | 50 | 60 | 78.05 |
| 9 | 0.2 | 80 | 90 | 100.00 |
| 10 | 0.2 | 80 | 30 | 97.61 |
| 11 | 0.2 | 80 | 15 | 87.85 |
| 12 | 0.2 | 80 | 5 | 46.07 |
Sun98 also used the alcohol–alkali hydrolysis method to produce TPA, using ethylene glycol and weak alkali sodium bicarbonate as the reaction media. First, they conducted optimization experiments by increasing the reaction temperature from 150 °C to 200 °C. The maximum TPA yield (94%) was achieved at 180 °C, while the TPA purity remained consistent at 98% throughout the process. The reaction temperature was maintained at 60–75 °C, and the mass ratio of NaHCO3 to PET was increased from 0.8 to 1.1, resulting in a yield of 90.9%. The final ratio of 1
:
1.1 was chosen because the excess NaHCO3 could neutralize the basic hydrolysate TPA. During the experiment, it was observed that when the VEG/mPET was 10/3, the yield of TPA remained stable as the amount of EG increased, the ratio of Vwater/mPET was tested in the range of 20/3 to 60/3, with the highest TPA yield occurring at 40/3, after which the yield began to decline. Finally, infrared and thermogravimetric analyses confirmed that the target product was pure TPA. Under optimal conditions, 98% of PET was successfully converted into TPA with a purity of 97%. This combination of alcoholysis and hydrolysis offers a promising method for degrading PET waste. Thielemans99 used methanol potassium hydroxide (KMH) solution to degrade cut PET flakes into TPA. Spectroscopic analysis (FTIR) revealed that alcohol did not act as a reactive substance but rather as a medium for the alkaline catalyst. Experimental results showed that the conversion of PET flakes reached 100% after 4 minutes at 100 °C, while complete conversion was achieved in just 1 minute at 140 °C. They also observed a temperature-dependant competitive relationship between methanolysis and hydrolysis: high temperatures favored hydrolysis, whereas low temperatures favored methanolysis.
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| Fig. 12 A closed-loop route for recycling waste polyester textiles that includes pre-decolorization, neutral hydrolysis, PTA purification, and chemicals recovery. Reproduced with permission.104 Copyright 2024, Elsevier Ltd. | ||
Currently, methods used for decolorizing non-ferrous waste textiles include the redox method, the electrochemical method, and the ozonation method, etc.95,105 However, the processing conditions for these methods are often harsh and negatively impact the final product. The decolorization method developed by the research group promotes the sustainable development of the textile industry, while neutral hydrolysis enables the closed-loop utilization of polyester resources within the industry. Many researchers have identified ZSM-5 zeolite as an effective catalyst for the degradation of PET.106 Cao107 employed supercritical carbon dioxide (SCCO2), which exhibits both swelling and crystallization effects on PET, in the presence of ZSM-5 zeolite to achieve efficient neutral hydrolysis. The effects of SCCO2 and ZSM-5 zeolite on PET depolymerization under varying pressures and temperatures were studied. It was observed that the swelling effect of SCCO2 facilitated PET hydrolysis, whereas its crystallization effects hindered hydrolysis. SCCO2 exhibited a dual role in the PET hydrolysis process, occurring in two stages: the swelling stage and the PET hydrolysis stage. Once the CO2 concentration reached a specific level, PET expanded to a loose state, after which hydrolysis proceeded efficiently. The Škerget100 group explored the use of subcritical and supercritical water in high-pressure, high-temperature batch reactors to degrade both colorless and colored PET waste. The pathways for PET waste treatment under subcritical and supercritical water conditions are illustrated in Fig. 13. Their results showed that TPA crystals obtained from colorless PET waste under subcritical conditions were light yellow, while those obtained under supercritical conditions appeared light brown. For colored PET waste, the presence of additives and dyes led to the formation of black solids in the final product. The degradation of both colorless and colored PET under subcritical conditions at 250 °C for 10 minutes revealed that more than half of the PET remained undegraded, resulting in the lowest TPA yield. However, when the reaction time was extended to 30 minutes and the temperature was increased to 300 °C, the degradation efficiency reached its maximum. At this point, the TPA yield for colorless PET and colored PET was 90.0% and 85.0%, respectively.
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| Fig. 13 Potential pathways for PET waste under sub- and supercritical water. Reproduced with permission.100 Copyright 2020, Elsevier Ltd. | ||
Researchers108 have also explored the use of marine components for neutral hydrolysis of PET, utilizing seawater as the reactant. In this approach, the salts naturally present in seawater (chlorides, bicarbonates, sulfates and bromides) act as catalyst. The final products are a mixture of solid TPA and sodium terephthalate dissolved in water, with all TPA precipitating upon the addition of H2SO4. Experimental results indicated that the depolymerization time and salt concentration in seawater had no significant effect on the reaction rate; temperature was identified as the primary factor controlling the depolymerization rate. The study also demonstrated that, in any seawater worldwide, PET would take approximately 162 years to fully depolymerize at a constant temperature of 30 °C. However, incorporating additional factors, such as microbial and physical degradation, could reduce the total degradation time of PET by 10–20%.
The above research demonstrates that each of the three hydrolysis methods (acid, alkaline, and neutral) has its own advantages and limitations. In acid and alkaline hydrolysis, the use of acid or alkali catalysts effectively increases the hydrolysis rate. Still, acid–base catalysts are difficult to recycle, leading to resource waste and higher production costs, while also generating significant amounts of strong acid or alkali wastewater. Neutral hydrolysis, on the other hand, avoids these environmental and economic issues. Currently, all three methods can achieve a PET conversion rate exceeding 90%. Future research should focus on developing more efficient and sustainable acid–base catalysts, as well as identifying optimal neutral conditions to further enhance the efficiency and sustainability of hydrolysis-based PET recovery.
:
1 at 160 °C for 2 hours to obtain BHETA. Samples were analyzed at regular intervals using FTIR, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and elemental analysis (CHN) to obtain the corresponding calibration curves and calculate the PET conversion. DSC results demonstrated that as BHETA production gradually increased, its intensity peak rose correspondingly while the PET peak diminished. TGA analysis conducted between 25 °C and 800 °C revealed PET weight loss in the 339 °C to 484 °C range, consistent with PET degradation. BHETA reached its maximum value at 40 minutes, after which the yield remaining relatively stable thereafter. These analyses confirmed the reliability of DSC and TGA for calculating conversion. Sivamurugan111 was continuously stirred with a mixture of Zn(NO3)2·6H2O and SnCl2·2H2O in 50 mL of distilled water for 15 minutes, and then ethylenediamine was added dropwise to obtain a white precipitate, and the catalyst Sn-doped ZnO nanoparticles were obtained after filtration, washing and drying. The treated PET was cut into small pieces, and the solvent ethanolamine and catalyst were added for degradation to obtain BHETA. The study examined the effects of different amounts of Sn in the catalyst and the ratio of PET and ethanolamine on the products were emphatically discussed. The yield of undoped Sn can only reach 83%, 0.5 mol%, 1.0 mol%, and 2.0 mol% of Sn doped in ZnO nanoparticles, and the yield gradually increases, and the maximum yield can exceed 95%. At a ratio of PET to ethanolamine was 1
:
20, the BHETA yield reached the maximum of 94%, and the yield remained relatively unchanged when the ratio was further increased. Notably, the Sn-doped ZnO nanoparticle catalyst demonstrated recyclability, retaining its performance over seven cycles without yield loss. The poor hydrophilicity in the structure of PET fibers leads to static electricity the formation and low moisture absorption. In addition to PET, PVC is one of the most widely used plastics. More112 investigated the synthesis of PVC plasticizers using BHETA, an aminolysis product of PET. Ethanolamine served as the solvent, while zinc acetate and sodium acetate were used as catalysts for PET depolymerization to obtain BHETA. The study explored the effects of PET and ethanolamine, catalyst selection, concentration and reaction time on PET degradation efficiency. Results in Table 7 (1–5) showed that it can be concluded that the yield can reach approximately 69% when the ratio of PET to ethanolamine is 1
:
4, and the influence of reaction time and catalyst selection is continued to be discussed under these conditions, Table 7 (6–9) finally determines the optimal conditions for PET. Subsequently, BHETA and heptanoic acid were catalyzed using 0.5% w/w sulfuric acid to synthesize a plasticizer (Fig. 14). Compared with DOP, a commonly used PVC plasticizer, the synthesized plasticizer exhibited superior compatibility and performance with PVC, offering enhanced application properties.
| Entry | Catalyst | PET : ethanolamine |
Time/h | Yield/% |
|---|---|---|---|---|
| a Reaction conditions: temperature = 60 °C, catalyst = 1.5 wt%. | ||||
| 1 | Sodium acetate | 1 : 1 |
1 | 62.15 |
| 2 | Sodium acetate | 1 : 2.5 |
1 | 65.23 |
| 3 | Sodium acetate | 1 : 4 |
1 | 69.56 |
| 4 | Sodium acetate | 1 : 5.5 |
1 | 70.66 |
| 5 | Sodium acetate | 1 : 7 |
1 | 71.19 |
| 6 | Sodium acetate | 1 : 4 |
2 | 74.17 |
| 7 | Sodium acetate | 1 : 4 |
3 | 74.93 |
| 8 | Sodium acetate | 1 : 4 |
4 | 75.03 |
| 9 | Zinc acetate | 1 : 4 |
3 | 81.16 |
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| Fig. 14 Synthesis of plasticizer from bis(2-hydroxyethyl)terephthalamide (BHETA). Reproduced with permission.112 Copyright 2013, Iran Polymer and Petrochemical Institute. | ||
In addition to ethanolamine, other amines like liquid ammonia and aliphatic polyamines, such as 1,3-diaminopropane (DAP), ethylenediamine, diethyltriamine (DETA), triethyltetramine (TETA), are also used for the aminolysis of PET. These polyamines from intermediates with PET that can react with other substances to produce valuable chemicals or industrial materials. Haque113 used PET fragments and DAP in a round-bottom flask, method A was reacted at 100 °C for 4 hours and then at room temperature for 20 hours, method B was reacted at 110 °C for 24 hours, and method C was reacted at 130 °C for 24 hours. Method C is a yellow-green liquid with the product of the monomer N1,N4-bis(2-(((E)-2-hydroxybenzylidene)amino)propyl)terephthalamide. Finally, the monomer N1,N4-bis(2-(((E)-2-hydroxybenzylidene)amino)propyl)terephthalamide generated by method C was condensed with salicylaldehyde in ethanol to obtain a yellow solid Schiff base and a yellow colloidal liquid condensation product, with yields of 25% and 62%, respectively, as shown in Fig. 15. Kang114 has developed a low-cost, low-energy, and environmentally friendly depolymerization method that does not require the addition of catalysts and solvents. In this method, the gas–solid reaction occurs under certain temperatures conditions, along with specific ratios of PET to anhydrous ammonia and stirring rates. The colorless PET undergoes ammonolysis to produce white or gray powder, which was identified as terephthalamide (TP) after characterization and analysis. Temperature was found to be the key factor influencing PET degradation. Within the temperature range of 40–110 °C, the yield and purity of TP increased, but when the temperature reached 120 °C, carbonization occurred, resulting in the conversion of TP powder into a black solid and negatively affecting both purity and yield of TP. Experimental verification based on the optimal conditions predicted by Response Surface Methodology (RSM) and Box-BBD (18.5 g PET, reaction at 115 °C for 7.5 hours) showed that the yield and purity of TP could reach 87.34% and 94.5%, respectively.
Zhang115 diluted and concentrated ethylenediamine to perform aminolysis with PET fibers, introducing NH2 groups into the PET molecules, which enhanced the hydrophilicity of the PET fibers. The hydrophilicity was assessed by measuring the absorption of water droplets by the PET fibers. The adsorption time decreased with increasing ethylenediamine concentration, and remained constant when the concentration exceeded 150 g L−1. While 70 °C was the intrinsic and optimal temperature for the reaction, temperatures above 70 °C led to the volatilization of ethylenediamine, causing a concentration effect. Due to the moderate reaction temperature and low ethylenediamine concentration, the treated PET fibers showed no significant degradation and retained their integrity. Zinchenko116 reported the reaction of PET with DETA and TETA, followed by crosslinking with ethylene glycol diglycidyl ether (EGDE) to produce hydrogel materials. The water solubility of the ammonolysis products of PET was critical for the preparation of hydrogels. The reaction was conducted at 190 °C, with a PET and DETA ration of 1
:
3 for 30 minutes, resulting in the water-soluble product 13PD, which allowed for the complete depolymerization of PET. Mass spectrometry analysis revealed that 13PD was primarily a mixture of dimers composed of three DETA molecules and two terephthalic acid units. This product was then cross-linked with EGDE at 50 °C to form a transparent 13PD hydrogel, which exhibited a high degree of swelling compared to other hydrogels. This approach not only addresses environmental pollution concerns but also offers a promising solution for the industrial production of hydrogels.
:
10. Increasing the catalyst amount resulted in a decrease in solid product content and an increase in gaseous products, with the color of the solid products changing from yellow to colorless. Higher temperatures also increased the yield of gaseous products, primarily CH4, C2H6 and C2H4. Diaz-Silvarrey121 employed an environmentally friendly SZ catalyst to catalyze PET pyrolysis. The catalyst, consisting of zirconium chloride octahydrate and ammonium sulphate, is strongly acidic. The results indicated that temperature had the greatest effect on PET conversion, with higher temperatures increasing the yield of gaseous products. In addition, the mass ratio of catalyst to PET also had an effect on the conversion of PET, with a more pronounced effect at higher temperatures. Increasing the mass ratio of catalyst to PET from 0 to 1
:
10 at 450 °C increased the gas product content by 3%, whereas at 600 °C the gas product content increased by 29%. However, SZ catalyst deactivation occurred at temperatures above 400 °C, leading to a reduction in catalyst acidity and activity due to clogging of the pores. This deactivation occurred twice in the 100–700 °C interval, with the catalyst's active sites decreasing at 525 °C, necessitating increased loading to maintain degradation to light hydrocarbons. The optimal conditions for the pyrolysis of PET to obtain benzoic acid and gaseous products using SZ catalysts were found to be a catalyst loading of less than 10 wt% and a temperature below 525 °C. Straka's group122 used low-temperature slow pyrolysis to produce solid fuels with higher and lower calorific values as well as valuable chemicals like paraformaldehyde, ethylene glycol, benzoic acid and benzoates. The results showed that after activation at a heating rate of 40 °C min−1 up to 200 °C, the waste PET could be completely pyrolyzed into oils (paraformaldehyde, glycol, benzoic acid and benzoates) and gases (CO, CO2) by heating at a rate of 25 °C min−1 up to 400 °C. Olam's group123 used sodium borohydride (NaBH4) as a catalyst and hydrogen donor for PET pyrolysis and the experimental flow is shown in Fig. 16. As can be seen in Table 8. The total conversion increased from 15.2% to 55.3% and the liquid + gas yield rose from 6.9% to 28.6% as the reaction temperature increased from 325 °C to 400 °C in the presence of the catalyst. In the absence of the catalyst, the total conversion also increased substantially with higher temperatures, from 325 °C to 425 °C. Regardless of the presence of catalyst, total conversion and the yield of liquid + gas are also low at low temperatures, and high temperatures promote total conversion and the yield of liquid + gas. Overall, NaBH4 can increase both the total conversion and the yield of liquid + gas from PET during the pyrolysis process.
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| Fig. 16 Flow chart of the pyrolysis experiments. Reproduced with permission.123 Copyright 2019, IOP Conference Series: Earth and Environmental Science. | ||
| Entry | Sample amount (wt as used) | Catalyst concentration (NaBH4, wt%) | Temperate (°C) | Char yield (wt%) | Total conversion (wt%) | Oil + gas (wt%) |
|---|---|---|---|---|---|---|
| 1 | 30.00 | 3 | 325 | 84.8 | 15.2 | 6.9 |
| 2 | 30.00 | 3 | 350 | 75.0 | 25.0 | 12.9 |
| 3 | 30.00 | 3 | 375 | 56.7 | 43.3 | 9.2 |
| 4 | 30.00 | 3 | 400 | 44.7 | 55.3 | 28.6 |
| 5 | 30.00 | 3 | 425 | 48.2 | 51.8 | 44.6 |
| 6 | 30.00 | — | 325 | 90.6 | 9.4 | 0.1 |
| 7 | 30.00 | — | 350 | 84.7 | 15.3 | 1.1 |
| 8 | 30.00 | — | 375 | 66.5 | 33.5 | 4.1 |
| 9 | 30.00 | — | 400 | 49.5 | 50.5 | 18.7 |
| 10 | 30.00 | — | 425 | 46.9 | 53.1 | 43.7 |
Ben106 investigated the pyrolysis of PET under N2 with ZSM-5 zeolite and NiCl2 as catalysts, focusing on the liquid phase products of PET pyrolysis as well as the effects of temperature and catalyst dosage on product yield. The yield of waxy products decreased from approximately 60 wt% to around 10 wt% while the gas yield increased from about 20 wt% to about 69 wt% with the gradual increase in ZSM-5 zeolite dosage at 450 °C. A similar trend was observed at 600 °C, indicating that ZSM-5 zeolite could enhance the gas yield and reduce the waxy product yield. Substituting NiCl2 as the catalyst also enhances the gas yield and reduces the waxy product yield. A comparison of the 13C NMR spectra of the waxy products with and without the ZSM-5 zeolite catalyst showed that ZSM-5 zeolite had the ability to deoxygenate the carbonyl groups and aliphatic C–O bonds in the products. Furthermore, using NiCl2 as a catalyst reduced the content of aliphatic C–O in the wax products and promoted the decomposition of alkyl, alkoxy and branched alkanes on the aromatic ring. Lee13 chose Pd/C, a stable and low-cost catalyst, to pyrolyze disposable plastic bottles primarily composed of PET. During the pyrolysis process, attention was given to the inhibition of harmful substances, such as polycyclic hydrocarbons and biphenyl derivatives, that could be produced. The analysis of the pyrolysis oil revealed that it consisted of polycyclic compounds, biphenyl derivatives and polycyclic amine compounds, with biphenyl derivatives including biphenyl-4-carboxylic acid, p-terphenyl, and terphenyl. They also examined the role of Pd catalyst to PET ratio in the PET pyrolysis process and found that there was no significant difference in the amounts of polycyclic hydrocarbons and biphenyl derivatives of the pyrolysis products between a Pd/PET ratio of 0.01 and non-catalytic conditions. However, the concentration of polycyclic hydrocarbons and biphenyl derivatives of the pyrolysis products decreased at 800 °C when the Pd/PET ratio was increased to 0.05. Small amounts of Pd did not significantly affect the concentrations of polycyclic hydrocarbons and biphenyl derivatives as pyrolysis products, but the concentrations increased at high temperatures or increased catalyst amounts because Pd catalyst promotes ring-opening reactions at the catalyst sites during the pyrolysis of PET, and high temperatures promote free radical reactions. It was also found that the production of amine compounds decreases with an increase in catalyst content. This not only inhibits the production of harmful substances, but also enhanced the yield of valuable compounds, providing a novel approach to the degradation of PET.
In the future, efforts should focus on clarifying specific degradation goals and continuing to develop chemical degradation technologies. This includes the creation of greener solvents or catalysts for alcoholysis, further exploration of neutral hydrolysis to reduce the costs and waste associated with acid–base hydrolysis, and the use of a broader range of amine compounds for ammonolysis. Additionally, enhancing the yield of desired substances in pyrolysis through the discovery of new catalysts will be key. Ultimately, the goal is to achieve sustainable recycling of waste PET, contributing to the reduction of plastic pollution.
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