Huige
Chen
ab,
Zhenhua
Li
a,
Chao
Zhou
a,
Run
Shi
*a and
Tierui
Zhang
*ab
aKey Laboratory of Photochemical Conversion and Optoelectronic Materials, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing 100190, China. E-mail: shirun@mail.ipc.ac.cn; tierui@mail.ipc.ac.cn
bCenter of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing 100049, China
First published on 20th February 2024
The exothermic characteristic of the water-gas-shift (WGS) reaction, coupled with the thermodynamic constraints at elevated temperatures, has spurred a research inclination towards conducting the WGS reaction at reduced temperatures. Nonetheless, the challenge of achieving efficient mass transfer between gaseous CO and liquid H2O at the photocatalytic interface under mild reaction conditions hinders the advancement of the photocatalytic WGS reaction. In this study, we introduce a gas–liquid–solid triphase photocatalytic WGS reaction system. This system facilitates swift transportation of gaseous CO to the photocatalyst's surface while ensuring a consistent water supply. Among various metal-loaded TiO2 photocatalysts, Rh/TiO2 nanoparticles positioned at the triphase interface demonstrated an impressive H2 production rate of 27.60 mmol g−1 h−1. This rate is roughly 2 and 10 times greater than that observed in the liquid–solid and gas–solid diphase systems. Additionally, finite element simulations indicate that the concentrations of CO and H2O at the gas–liquid–solid interface remain stable. This suggests that the triphase interface establishes a conducive microenvironment with sufficient CO and H2O supply to the surface of photocatalysts. These insights offer a foundational approach to enhance the interfacial mass transfer of gaseous CO and liquid H2O, thereby optimizing the photocatalytic WGS reaction's efficiency.
Keywords: Water-gas-shift; Photocatalysis; Triphase interface; Hydrogen evolution; TiO2.
The water-gas-shift (WGS) reaction (CO + H2O → CO2 + H2) holds significant importance in the chemical industry, serving multiple functions such as H2 production, CO removal, and syngas adjustment.6–8 Over recent decades, considerable research has centered on the thermocatalytic WGS reaction.9–12 Typically, thermocatalytic WGS transpires at temperatures ranging from 180–230 °C for noble metal catalysts, while non-precious metal catalysts necessitate even higher temperatures, surpassing 270 °C.9,13–16 Nonetheless, the reaction's exothermic nature coupled with thermodynamic constraints at elevated temperatures has spurred increased exploration into the WGS reaction at lower temperatures.
Photocatalysis has garnered extensive attention across various chemical reactions, presenting numerous advantages over conventional thermocatalysis. A primary advantage of photocatalysis lies in its mild reaction conditions and reduced reliance on fossil fuels, as it directly utilizes solar energy to drive reactions.17,18 Utilizing metal oxide semiconductors like TiO2, CuOx, among others, in photocatalysis offers a compelling approach to lowering the WGS reaction temperature to ambient levels.19,20
Presently, the photocatalytic WGS reaction predominantly operates within a gas–solid (G–S) diphase system, employing gaseous CO and water vapor as reactants.19,21 However, at lower temperatures, the constrained saturated vapor pressure of water can impede its interfacial mass transfer, potentially becoming the rate-determining step. Furthermore, water molecules interconnected via hydrogen bonds exhibit superior water-splitting capabilities compared to their isolated counterparts.22 This suggests that liquid water might serve as a more effective reactant source than water vapor for low-temperature WGS reaction. Notably, under standard conditions (25 °C, 1 atm), CO molecules demonstrate limited solubility (∼1 mM) and a modest diffusion coefficient (2.03 × 10−5 cm2 s−1) in the aqueous phase.23,24 This implies that in liquid–solid (L–S) diphase photocatalytic systems, which has been widely investigated for decades, the WGS reaction might be hindered by the interfacial mass transfer of CO molecules. Effectively enhancing both the mass transfer and the chemical reaction between gaseous CO and liquid H2O at the photocatalytic interface presents a complex challenge.
Recently, the scientific community has delved into photocatalysis at gas–liquid–solid (G–L–S) triphase interfaces. This approach has demonstrated distinct advantages in various photocatalytic reactions involving both gas and water reactants, such as CO2 reduction, active oxygen generation, and ethylene purification.25–27 By facilitating the diffusion of CO and H2O to the photocatalyst surface via both gaseous and liquid phases, the WGS reaction at G–L–S interfaces holds promise in overcoming the constraints observed in diphase systems, potentially enhancing the overall H2 production efficiency under mild reaction conditions.
In this study, we introduce a triphase photocatalytic system tailored for the WGS reaction, leveraging metal-loaded TiO2 (M/TiO2, where M represents Rh, Au, Ag, Pt, and Pd) as the benchmark photocatalysts. To realize this setup, a hydrophobic porous layer served as the support, enabling the photocatalysts to float at the gas–water interface and fostering abundant G–L–S interfaces. Among tested photocatalysts, Rh/TiO2 demonstrated the highest H2 production rate of 27.60 mmol g−1 h−1. Remarkably, this rate surpasses that of both the corresponding L–S and G–S diphase systems by factors of approximately 2 and 10, respectively. Finite element simulations reveal consistent concentrations of CO and H2O at the G–L–S interface during the photocatalytic diffusion–reaction process, although a significant decline in CO is evident at the L–S interface. This observation aligns with the elevated H2 production rates observed in the triphase system when utilizing diluted CO (0.02 MPa) as the gaseous feedstock. Serving as a proof-of-concept, our results underscore the pivotal role of the G–L–S triphase interface in augmenting the interfacial mass transfer and reaction of gaseous CO and liquid H2O, thereby enhancing the efficiency of the photocatalytic WGS reaction.
Polytetrafluoroethylene gas diffusion layers (GDL) served as the porous substrates for the immobilization of the photocatalyst. Rh/TiO2 was anchored onto the GDL using a vacuum filtration method, denoted as Rh/TiO2-GDL. The structure of Rh/TiO2-GDL is evident in the cross-sectional scanning electron microscopy (SEM) image presented in Fig. 2a. The corresponding EDS mapping, highlighting Ti, C, and F elements, provides insights into the photocatalyst layer's thickness, which is approximately 1.4 ± 0.2 μm (Fig. 2b). The top-view SEM reveals a distinct cross-linked fibre network within the porous substrate, establishing abundant pores for efficient gas diffusion (Fig. 2c). The inset of Fig. 2c displays a water droplet contact angle of 126°, underscoring the inherent hydrophobic nature of the GDL porous substrate. After the immobilization of Rh/TiO2, the resultant photocatalyst layer exhibits a significantly reduced water contact angle of 19°, indicating a pronounced hydrophilic–hydrophobic transition within the Rh/TiO2-GDL layered structure (Fig. 2d).
As illustrated in Fig. 3a, both pristine TiO2 and all x wt% Rh/TiO2 samples exhibit pronounced absorption in the ultraviolet region, attributed to the characteristic edge adsorption of TiO2. The visible light absorption, corresponding to Rh nanoparticles, amplifies with increasing Rh loading. To further discern the influence of different metal species on the WGS reaction, other M/TiO2 (where M = Au, Ag, Pt, and Pd) with a consistent metal loading of 5 wt% were synthesized using analogous procedures. The XRD patterns exhibit characteristic peaks corresponding to anatase TiO2 (JCPDS no. 73-1764) and rutile TiO2 (JCPDS no. 87-0710), while characteristic peaks corresponding to metal are notably absent, possibly attributable to the small crystal dimensions (Fig. S3†). The TEM images confirm the successful loading of metal nanoparticles onto TiO2 for all M/TiO2 samples (Fig. S4†). The achieved metal content closely aligns with theoretical predictions (Fig. S5†), with all samples demonstrating robust optical absorption below 400 nm (Fig. S6†). Consequently, a 365 nm LED lamp was employed as the illumination source to assess the photocatalytic efficiency. The H2 production rates of Rh/TiO2 and the other M/TiO2 photocatalysts in the G–L–S triphase system are depicted in Fig. 3b. TiO2 modified with distinct metals showcases marked variations in H2 production rates under both CO (WGS) and Ar (pure water splitting) gas phase conditions. In an Ar environment, Pt/TiO2 achieves the highest H2 production rate of 5.95 mmol g−1 h−1, consistent with prior studies employing Pt as co-catalysts for photocatalytic water splitting.29–31 However, transitioning to a CO environment only results in a slight enhancement over Pt/TiO2, suggesting a minimal contribution of the WGS reaction to H2 generation. Conversely, Rh/TiO2 registers a five-fold enhancement in H2 production rate (25.77 mmol g−1 h−1) compared to its performance in an Ar condition, underscoring the pivotal role of CO in enhancing generating H2via the WGS pathway. A pronounced boost was also observed for Au/TiO2 (13.77 mmol g−1 h−1), with the H2 production trend across M/TiO2 as follows: Rh/TiO2 > Au/TiO2 > Pt/TiO2 > Ag/TiO2 > Pd/TiO2. The observed disparities in H2 production rates among various M/TiO2 samples in different gas conditions likely stem from the synergistic interplay between CO adsorption and proton reduction kinetics at the metal active sites.32,33
The loading amount of Rh within Rh/TiO2 significantly impacts its photocatalytic WGS efficiency. As depicted in Fig. 3c, the H2 production rate escalates progressively from 15.10 to 28.17 mmol g−1 h−1 with Rh loadings escalating from 1 wt% to 5 wt%. However, augmenting the Rh content beyond 5 wt% only marginally enhances the H2 production rate. Consequently, 5 wt% Rh-loaded Rh/TiO2 was adopted for subsequent experiments. Subsequently, a photostability assessment was conducted on Rh/TiO2 within the G–L–S photocatalytic system. Under continuous irradiation for 5 hours, the H2 production rate shows a linear correlation with irradiation time, culminating in a cumulative yield of 111.52 mmol g−1 (Fig. S7†). Additionally, Fig. 3d underscores that the H2 production activity of the Rh/TiO2 photocatalyst remains consistent after 10 photocatalytic cycles (1 h for each cycle, 10 h in total). Notably, the structure and morphology of the Rh/TiO2 photocatalyst show no obvious change after the cycling test (Fig. S8 and S9†), signify its commendable photostability. The contact angle of water droplets on the GDL porous substrate did not show a significant change after the cycling experiment (Fig. S10†), indicating its stable hydrophobicity.
The photocatalytic WGS reaction was examined across various triphase and diphase systems using Rh/TiO2 as the photocatalyst. Schematic illustrations of the G–S and L–S diphase system and the G–L–S triphase system are provided in Fig. 4a–c. For the G–S system (Fig. 4a), which is a configuration frequently employed in conventional (photo)thermal WGS reactions, the CO reactant can directly diffuse to the photocatalyst from the gas phase. The water concentration within this gas phase is standardized at 0.95 mM, representing 74% of the relative humidity at room temperature. Fig. 4b showcases the L–S system where Rh/TiO2 is immobilized onto a quartz plate instead of the GDL porous substrate. Here, CO from the gas phase dissolves and undergoes a long-range diffusion process within the aqueous phase to reach the photocatalyst. In the G–L–S system, as depicted in Fig. 4c, gaseous CO traverses to the photocatalyst's surface via the hydrophobic GDL pores. Simultaneously, a high interfacial water concentration (equivalent to 55.6 M for pure water) is maintained at ambient conditions. This ensures an optimized diffusion–reaction process for both CO and H2O molecules during the photocatalytic WGS reaction.
The photocatalytic WGS reaction activities across the three systems were investigated using light intensity and CO partial pressure as variables. As depicted in Fig. 4d, the light intensity-dependent behaviour of the photocatalytic WGS reaction was evaluated at a constant CO partial pressure of 0.2 MPa. Within the G–S system, the WGS reaction performance remained largely insubstantial across the tested light intensities (30–300 mW cm−2). This minimal activity could be attributed to certain limiting factors. In the L–S system, the H2 production rate surged to 7.16 mmol g−1 h−1 at an intensity of 100 mW cm−2, but only experienced a twofold increase upon elevating the intensity to 300 mW cm−2. These findings imply that at higher light intensities, the rate-determining step potentially shifts to the mass transfer of CO, given the rapid depletion of reactants. Conversely, within the G–L–S system, the H2 production rate exhibited a nearly linear augmentation even under elevated light intensities. This behaviour suggests that the rate-limiting steps are more associated with the photo-generation and subsequent separation of charge carriers, rather than the mass transfer process. Notably, the H2 production rate within the triphase system reached 27.60 mmol g−1 h−1 at 300 mW cm−2, marking an approximately twofold and tenfold enhancement compared to the L–S and G–S diphase systems, respectively.
Subsequently, the impact of CO partial pressure on the photocatalytic WGS reaction was assessed with a consistent light intensity set at 300 mW cm−2, as illustrated in Fig. 4e. In the G–S system, escalating CO partial pressures did not yield any discernible increase in activity, aligning with prior observations. In contrast, the L–S system showcased a nearly proportional correlation between the H2 production rate and CO partial pressure, peaking at 13.93 mmol g−1 h−1 at 0.2 MPa. These findings indicate an increased solubility of CO molecules in the aqueous phase and an enhanced mass transfer, both of which correlate positively with elevated CO partial pressures in the connected gas phase. Within the G–L–S system, the H2 production rate witnessed a marked surge at modest CO partial pressures, outperforming the L–S system at a 10 times reduced CO partial pressure of 0.02 MPa (14.37 mmol g−1 h−1). This underscores the G–L–S system's advantage in selectively converting low-concentration CO, positioning potential applications like CO removal in fuel cells (for hydrogen purification) and mitigating CO poisoning risks in confined environments. However, the rate of enhancement decelerates at elevated CO partial pressures, indicative of a transition in the rate-determining step, potentially shifting from CO mass transfer to other processes, such as the photo-generation and subsequent separation of charge carriers.
A three-dimensional finite element method (FEM) simulation was employed to computationally elucidate the interfacial mass transfer of CO and H2O across various reaction systems. As depicted in the left panel of Fig. 5, three distinct models were constructed to represent the G–S (top), L–S (middle), and G–L–S (bottom) systems. In the G–L system, the simulation focused on the local H2O concentration, with an initial concentration set at 0.95 mM based on experimental data. For both the L–S and G–L–S systems, the simulation targeted the local CO concentration, with the initial concentration determined by the saturated solubility of CO within the aqueous phase (1.01 mM).23 The FEM simulation aimed to capture the diffusion–reaction dynamic process occurring at the reaction interface. To align with the optimized photocatalytic H2 production rates observed in the G–L–S system (approximately 10 mM s−1), the consumption rates of CO and H2O within the photocatalytic layer region were modulated, ranging from 5 to 15 mM s−1.
The xz diagrams depicting the simulated reactant concentrations for the G–S, L–S, and G–L–S systems are illustrated in Fig. 5a–c, respectively. In the G–S system (Fig. 5a), the local water vapor concentration within the photocatalyst layer exhibits minimal decline even at escalated H2O consumption rates. This observation implies that the subdued H2 production in the G–S setup might not be directly attributable to interfacial diffusion or mass transfer challenges of water molecules. Instead, it could be linked to the adverse impact of water vapor, characterized by a weak hydrogen bond network, on H2 production, as previously suggested.22 In the L–S system (Fig. 5b), where the photocatalyst layer is submerged within a bulk water phase, the local CO concentration surrounding the catalyst surface diminishes markedly with the rising CO consumption rate. However, the G–L–S configuration (Fig. 5c) showcases a consistent CO concentration even at elevated consumption rates. This stability underscores the function of the triphase interface in maintaining a robust supply of CO molecules within the local reaction microenvironment. Such consistent CO availability ensures efficient H2 production via the photocatalytic WGS pathway, even when subjected to diluted CO conditions.
Preparation of M/TiO2-GDL: taking Rh/TiO2 as an example, the ethanol dispersion of Rh/TiO2 (concentration: 0.1 mg mL−1) was subjected to sonication for approximately 30 minutes. Subsequently, 20 mL of this suspension was applied to the GDL surface via vacuum filtration, resulting in a circular photocatalyst layer with a diameter of 4 cm. After a 1 hour drying period in an oven, Rh/TiO2-GDL with a loading density of 0.16 mg cm−2 was obtained (Fig. S11a†). This layer was then utilized for both the G–L–S and G–S systems. For the L–S system, a 20 mL ethanol dispersion of Rh/TiO2 (concentration: 0.1 mg mL−1) was dripped onto the surface of a circular quartz substrate (4 cm in diameter), followed by a 1 hour drying process in an oven (Fig. S11b†).
Light intensity and CO partial pressure modulation: Experiments were conducted to assess the light intensity dependence in the photocatalytic WGS reaction, maintaining a constant CO partial pressure of 0.2 MPa. The varying light intensities were achieved by modulating the output power of the 365 nm LED. Additionally, tests at different CO partial pressures were performed under a steady light intensity of 300 mW cm−2. The CO partial pressures were adjusted by manipulating the CO/Ar volume ratio at a consistent total pressure of 0.2 MPa.
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Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3im00135k |
This journal is © Institute of Process Engineering of CAS 2024 |