Ros Azlinawati
Ramli
Material Technology Program, Faculty of Industrial Sciences and Technology, Universiti Malaysia Pahang (UMP), 26300 Gambang, Kuantan, Pahang, Malaysia. E-mail: azlinawati@ump.edu.my; Fax: +60 9-5492766; Tel: +60 17-2949907
First published on 17th October 2019
In agriculture, there are problems such as the high porosity of soils, high irrigation of water and low fertilizer retention. Therefore, materials with the ability to absorb a high amount of water and release it over a long period of time in combination with a fertilizer may be a possible solution. To meet these demands, slow release fertilizer hydrogels (SRFH) have been developed. SRFHs are a combination of a super absorbant hydrogel (SAH) and a fertilizer with both water retention and slow release properties. In this article, basic principles such as definitions, classifications and properties of SRFHs are critically investigated. Raw materials and preparation techniques of SRFHs are briefly described. In addition, recent studies on SRFHs are highlighted.
In agricultural areas, the suitable distributions of water and fertilizer play important roles in maintaining soil fertility, improving harvest quality and increasing production yield. However, a significant amount of fertilizer and water is lost through volatilization and leaching, which increases agricultural costs and leads to environmental pollution.8–10 Therefore, finding a better technology to slow down the release of water and fertilizer is very important. Slow release fertilizers (SRF) or controlled release fertilizers (CRF) are fertilizers which release nutrients into the environment in a slow manner.11,12 There is no official differentiation between the term controlled release and slow release fertilizers.11 The Association of American Plant Food Control Officials (AAPFCO) has stated that SRF is a fertilizer that delays its nutrient availability for plant uptake and use after application.13
Nowadays, the combination of SAH and fertilizer is the newest trend in the research on hydrogels14–16 and there is a growing trend to regulate nutrients and water in one material.17 This combination produces slow release fertilizer hydrogels (SRFHs), mainly created to improve plant nutrition and reduce the environmental impact of conventional fertilizers, lessen evaporation losses and frequency of irrigation.18 SRFHs act by absorption of some water and nutrients, holding them tightly and releasing them slowly. This can be described as a “mini reservoir”, which supplies water and fertilizer for plants through osmotic pressure difference.19,20 As a result, plants can still access water and fertilizer over extended period of times, resulting in improved performance rates and growth.21 Combining SAHs with fertilizer via a blending and in situ polymerization method leads to a high release rate and “burst effect”.22 Fertilizer also decompose when exposed to acrylic acid, the monomer most widely used to prepare SAHs. Moreover, high ionic concentration originating from the dissolution of fertilizer inhibits the polymerization of monomer and reduces the water absorption of SAHs.23
Conventional fertilizer is chemically degradable, however most SRFH-based synthetic polymers such as poly(acrylic acid), poly(acrylamide) and copolymer are non-biodegradable, meaning that they contribute to environmental pollution. The half-life of hydrogels means that it takes five to seven years for them to degrade into carbon dioxide, ammonium and water.24 Consequently, the use of natural polymers in a slow release system for agriculture applications has become the focus of research due to their biodegradability, abundant/renewable resources and low cost.20,25,26 SAHs can be blended, coated or grafted with natural polymers, such as starch,27 chitosan,28 cellulose,29 oil palm empty fruit bunches,3,30 wheat bran31 and other materials to create new hydrogels.
A number of slow release fertilizers (SRF) have been commercialized over the past few decades. There are three types of SRF: matrix-type formulations make up the biggest category of SRFs due to their simple fabrication. The active content is dispersed in a matrix and diffuses through pores in the carrier phase.32 Coated fertilizers are the second major category of SRFs, in which a fertilizer core is surrounding by inert materials. The release of fertilizer nutrients is controlled by diffusion through a shell.33 The third major category of SRFs is chemically controlled release products, such as urea-formaldehyde and polyphosphates. The release of fertilizer is controlled by the degradation rate, which is affected by many factors, such as temperature, pH, ions, molecular weight of the polymer and microorganisms in the soil.32 This review focuses on the first and second major categories. Table 2 summarizes the materials that form SRFHs, and the classification and preparation methods of the SRFHs.
Cellulose is the most abundant biopolymer on Earth, obtained from renewable resources such as cotton,37 wheat straw,7,38,39 oil palm empty fruit bunches,30,40 wood, hemp and other plant-based materials.41 Chitosan (CS) is the second most abundant natural polysaccharide, a derivative obtained via the partial deacetylation of the N-acetyl group of chitin.42 It is a major constituent of the exoskeletons of crustaceans, such as shrimps and crabs.43 Chitosan has been used in many applications, including agriculture, due to its degradability, abundance in nature and nontoxicity.10 Starch is the most widely used polysaccharide in SAH production and has become the target of industrial and academic studies.44 It is the second most abundant biopolymer after cellulose and is present in cassava, maize and potato.45 The advantages of starch are that it is low cost, able to replace synthetic polymers, its plasticity, its ease of chemical modification and good mechanical properties.46
Leon et al. prepared hydrogels based on chitosan from the shells of waste seafood. The chitosan was modified by mild oxidation and grafting with itaconic acid, then loaded with urea of different concentrations. The urea release of chitosan hydrogels with a high amount of urea does not change over 24 to 96 h, meaning that they are suitable as SRFs.47 Senna and Botaro prepared a hydrogel from cellulose acetate crosslinked ethylenediaminetetraacetic dianhydride (HEDTA) by esterification crosslinking and loading with NPK (ammonium, phosphate and potassium) fertilizer. The HEDTA considerably reduces the leaching of NPK fertilizer compared to commercial fertilizer. 1.9% of ammonium, 1.6% of phosphate and 8.5% of potassium were leached out from HEDTA compared to commercial fertilizer, with values of 1.7%, 80% and 98%, respectively.48 Sabadini et al. prepared hydrogels with different gellan gum/chitosan (GG/CTS) ratios of 1
:
4, 1
:
3, 1
:
2, 1
:
1, 2
:
1, 3
:
1 and 4
:
1. The solutions were mixed and stirred vigorously to form the hydrogels and then loaded with monopotassium phosphate, KH2PO4 (MKP), fertilizer. In all of the samples, MKP was almost completely released in 8 h. The released amount is mainly influenced by MKP concentration rather than GG/CTS composition.49
Early research on organic–inorganic SRFHs was reported by Liang et al., who employed kaolin nanopowder in a poly(acrylic acid-co-acrylamide)/kaolin [P(AAc-co-AAm)/kaolin] composite hydrogel to act as a release carrier for urea fertilizer. Fig. 2 shows scanning electron microscope (SEM) images of the P(AAc-co-AAm)/kaolin composite hydrogel with (a) 10% kaolin with no kaolin aggregations and (b) 30% kaolin, where aggregation of kaolin has occurred. The pores and channels in the polymer matrix are blocked by the aggregation of kaolin particles, resulting in a decrease in the release of urea from the composite hydrogel upon an increase in the kaolin content. Other factors that affect urea release from P(AAc-co-AAm)/kaolin are ionic strength, AAm content, temperature and crosslinker. The diffusion coefficient of urea decreases upon an increase in ionic strength, increase in AAm content from 20 to 50%, and increase in crosslinker content from 0.5 to 2%, and increases upon an increase in temperature from 5 to 65 °C.24
![]() | ||
| Fig. 2 SEM images of composite hydrogels with (a) 10% kaolin showing no aggregation of kaolin and (b) 30% kaolin showing that aggregation of kaolin occurs. Reprinted with permission from ref. 24. Copyright (2007) John Wiley and Sons. | ||
Bortolin et al. developed a new hydrogel nanocomposite using poly(acrylamide) (PAAm), montmorillonite (MMt) and polysaccharide methylcellulose (MC) for the slow release of fertilizers. The components show a synergistic effect with very high fertilizer loading in their structure. The best result for the controlled desorption of urea was for a hydrolyzed hydrogel containing 50% calcic MMt. This system demonstrated the best desorption results, releasing large amounts of nutrient 200 times slower than pure urea. Fig. 3 shows SEM images of the hydrolyzed hydrogel at 500× magnification, (a) shows a decrease in pore size upon the addition of 1
:
1 MMt or 50% hydrogel
:
50% MMt in weight and (b) 3
:
1 or 75% hydrogel
:
25% MMt.58
![]() | ||
Fig. 3 SEM images of (a) hydrolyzed hydrogel (1 : 1) and (b) hydrolyzed hydrogel (3 : 1).58 Reprinted with permission from ref. 58. Copyright (2013) American Chemical Society. | ||
Sarkar et al. prepared hydrogel composites for the controlled release of zinc using PAAm, cellulosic, zeolite and carboxymethyl cellulose (CMC). The zeolite hydrogel composite improved the water holding capacity of sandy soil and slowly released zinc, with 18.64–22.16% released on the thirtieth day compared to 30.92–40.48% for zeolite-free hydrogels.59 In 2014, Rashidzadeh prepared a hydrogel nanocomposite based on sodium alginate-g-poly (acrylic acid-co-acrylamide)/clinoptilolite (NaAlg-g-poly(AAc-co-AAm)/clin and studied its application for the slow release of fertilizer. Clinoptilolite zeolite was added to the pure hydrogel to form a hydrogel nanocomposite. The clinoptilolite functions as a physical crosslinking agent, resulting in a porous structure of the hydrogel nanocomposite and the controlled release of NPK fertilizer, where 54.23% had been released by the thirtieth day compared to 82% for a pure hydrogel.60
In another contribution, Rashidzadeh and Olad used MMt in a NaAlg-g-P(AAc-co-AAm) (Hyd) superabsorbent nanocomposite and found that the presence of MMt gave a high water absorbent capacity (WAC) and slowly released NPK fertilizer in soil. Hyd/MMT/NPK had released 68.34% of fertilizer by the thirtieth day compared to 73.1% by Hyd. The slower release is related to the highly porous structure of Hyd/MMT/NPK. Fig. 4(a) shows an SEM image of freeze-dried Hyd and (b) Hyd/MMT/NPK with a highly porous structure and NPK fertilizer is homogeneously deposited on to the walls of the pores of the Hyd/MMT. The presence of inorganic materials in hydrogels results in a porous structure that leads to the controlled release of fertilizer.61
![]() | ||
| Fig. 4 SEM micrographs of (a) Hyd and (b) Hyd/MMT/NPK. Reprinted with permission from ref. 61. Copyright (2014) Elsevier. | ||
:
0.66 was about 87% on the thirtieth day.66 Zhong et al. prepared a SAP based on sulfonated corn starch/poly(acrylic acid)/phosphate rock (SCS/P(AAc)/PHR) for controlled-release fertilizers. The SCS was produced from a sulfonation process to be polymerized with polyacrylic acid and phosphate rock (PHR), a traditional fertilizer. The SCS can suspend and disperse the PHR well, and help the citric acid soluble phosphorus in PHR transform into water-soluble phosphorus, thus greatly improving the amount of phosphorus released.66 Bai et al. prepared cassava starch-g-(acrylic acid-co-methyl methacrylate) [(starch-g-(AAc-co-MMA)] as a carrier for carbendazim. Water absorbance (WA) affects the release profile significantly, with the release longevity reaching 240 h for 800 g g−1 of WA in deionized water. The solution pH influenced the release profiles and the lowest release rate occurred at the lowest pH.34 Pourjavadi et al. prepared novel (salep phosphate)-based hydrogels via graft copolymerization of acrylic acid (AAc) monomer onto salep phosphate backbones. Salep is a multi-component polysaccharide obtained from dried tubers of certain natural terrestrial orchids. The effect of phosphate content on the potential of carrying of potassium nitrate (KNO3) fertilizers was investigated. The results indicated that phosphorylation of salep greatly improves the equilibrium water absorbency, swelling rate and fertilizer release.67 Essawy et al. prepared superabsorbent hydrogels via the graft polymerization of acrylic acid from a chitosan-cellulose (CTS/CS)-g-P(AAc) hybrid. The release of NPK fertilizer in soil did not exceed 75% after 30 days.68 Li et al. prepared a novel wheat straw cellulose-grafted-poly(acrylic acid/polyvinyl alcohol) (WSCS-g-P(AAc)/PVA) hydrogel and studied the release of nitrogen and phosphorus (NP) fertilizer using different particle sizes of the product (10–20, 20–40, and 40–60 mesh). The results in Table 1 indicate that the fertilizer in a hydrogel with a smaller size is released faster than in larger sized materials; the total fertilizer release amount of the smaller sample (40–60 mesh) was also higher than those of the larger ones. This is due to the samples with a smaller size having both greater interstitial volume and interfacial area between the swollen gel and water.38
| Conditions | Q ∞ (g g−1) | K is (g g−1 s−1) | R 2 | Diffusion coefficient (×10−5) | ||
|---|---|---|---|---|---|---|
| Nitrogen (cm2 s−1) | Phosphorus (cm2 s−1) | |||||
| Salt solutions | NaCl | 123.92 | 0.3985 | 0.9973 | 4.47272 | 4.37805 |
| KCl | 103.73 | 0.2124 | 0.9987 | 4.42555 | 4.31076 | |
| CaCl2 | — | — | — | 1.73057 | 3.13461 | |
| Na2SO4 | 83.06 | 0.1518 | 0.9989 | — | — | |
| Particle size (mesh) | 10–20 | 183.15 | 0.3983 | 0.9914 | 1.21681 | 3.04834 |
| 20–40 | 228.83 | 0.5112 | 0.9849 | 1.33895 | 3.64364 | |
| 40–60 | 243.31 | 0.5241 | 0.9996 | 3.2938 | 3.88832 | |
| NaCl concentration (mM) | 10 | 123.92 | 0.3985 | 0.9973 | 2.01071 | 4.88426 |
| 50 | 66.98 | 0.4116 | 0.9990 | 2.68261 | 5.30878 | |
| 100 | 58.96 | 0.2259 | 0.9965 | 2.85624 | 6.98786 | |
| 500 | 32.54 | 0.1077 | 0.9934 | 4.47272 | 8.48744 | |
| SRFH | Classification | Preparation | Ref. | |
|---|---|---|---|---|
| Method | Technique | |||
| P(AAc)-g-cotton/urea | Organic–organic | Matrix | Two steps | 37 |
| P(NVP)/urea – core, EC – inner, P(AAc-co-AAm)-outer | Organic–organic | Double coated | 8 | |
| NP-core, starch/P(AAc-co-AAm)-shell | Organic–organic | Single coated | 15 | |
| WS-g-P(AAc)/urea | Organic–organic | Matrix | Two steps | 17 |
| P(AAc-co-AAm)/kaolin | Organic–inorganic | Matrix | Two steps | 24 |
| OPEFB-g-P(AAc-co-AAm) | Organic–organic | Matrix | Two steps, in situ | 30 |
| UF/PAK-Core | Organic–inorganic | Single coated | 32 | |
| P(AAc-co-AM)/kaolin-shell | ||||
| Starch-g-(AAc-co-MMA)/carbendazim | Organic–organic | Matrix | Two steps | 34 |
| WSC-g-P(AAc)/PVA/NP | Organic–organic | Matrix | In situ | 38 |
| P(AAc-co-AMPS)/WS/NH4+ | Organic–organic | Matrix | Two steps | 39 |
| Urea-core, EC-inner, starch/PAAm-outer | Organic–organic | Double coated | 132 | |
| P(AAc)/urea | Purely synthetic | Matrix | Two steps | 50 |
| P(AAc)/urea | Purely synthetic | Matrix | In situ | 51 |
| P(AAc)/NPK | Purely synthetic | Matrix | In situ | 52 |
| P(AAc)/phosphorus | Purely synthetic | Matrix | In situ | 53 |
| PAAm/MA/urea | Purely synthetic | Matrix | In situ | 54 |
| AAm/MA/urea | ||||
| P(AAc-co-AAm)/Kaolin/urea | Organic–inorganic | Matrix | Two steps | 24 |
| PAAm/MS/MMt/urea | Organic–inorganic | Matrix | Two steps | 58 |
| P(CMC-g-PAAm)/zeolite/Zn | Organic–inorganic | Matrix | In situ | 59 |
| NaAlg-g-P(AAc-co-AAm)/clin/NPK | Organic–inorganic | Matrix | Two steps | 60 |
| NaAlg-g-P(AAc-co-AAm)/MMT/NPK | Organic–inorganic | Matrix | In situ | 61 |
| P-CMS-g-PAM | Organic–organic | Matrix | In situ | 66 |
| CTS/CS-g-P(AAc)/NPK | Organic–organic | Matrix | Two steps | 68 |
| PVA/CTS/potassium | Organic–organic | Matrix | In situ | 136 |
| Salep-g-P(AAc)/KNO3 | Organic–organic | Matrix | Two steps | 67 |
| OPEFB-g-P(AAc-co-AAm)/urea | Organic–organic | Matrix | Two steps | 30 |
| OPEFB-g-P(AAc-co-AAm)/urea | Organic–organic | Matrix | In situ | |
| Urea-core, PS-inner, P(AAc)/urea-outer | Purely synthetic | Double coated | 84 | |
| NPK-core, PVA, CTS-inner, P(AAc-co-AAm)-outer | Organic–organic | Multi-coated | 85 | |
| Urea-core, EC-inner, starch/PAAm-outer | Organic–organic | Double coated | 45 | |
| Urea/APT/AGT-core, CMWS-g-P(AAc)/APT-outer | Organic–organic | Single coated | 94 | |
| GT/PAAm/MAA/urea | Organic–organic | Matrix | Two steps | 106 |
| SCMC/P(AAc)/PVP/silica/NPK | Organic–inorganic | Matrix | In situ | 109 |
| Xanthan gum/P(AAc)/urea | Organic–organic | Matrix | Two steps | 118 |
| P(AAc)-g-OPEFB | Organic–organic | Matrix | Two steps | 97 and 98 |
| Urea/Apt-core, SA-inner | Organic–organic | Multi-coated | 122 | |
| NaAlg-g-P(AAc-co-AM)/HA-outer | ||||
| BC/P(AAc)/LF | Organic–organic | Matrix | In situ | 131 |
| Starch-g-PAAm/urea | Organic–organic | Matrix | Two steps | 132 |
| In situ | ||||
| NaAlg-g-P(AAc-co-AAm)/RHA | Organic–organic | Matrix | In situ | 134 |
| LR-g-P(AAc)/MMT/urea | Organic–inorganic | Matrix | In situ | 135 |
Besides that, Liang et al. synthesized a wheat straw-g-poly(acrylic acid) [WS-g-P(AAc)] superabsorbent composite and submerged it with urea fertilizer to produce a SRFH. Fig. 5 shows the results of urea release from WS/PAA in (a) distilled water and (b) soil. The release of urea in water and soil show similar patterns, however the release rate in soil was slower. After 10 days, the release of urea from WS/PAA (B) was 78.5% compared to untreated urea (A) at almost 100%.17
![]() | ||
| Fig. 5 The release of urea (a) in distilled water from WS/PAA (b) in soil, where (A) is untreated urea and (B) is WS/PAA. Reprinted with permission ref. 17. Copyright (2009) Elsevier. | ||
Xie et al. also used WS to develop a superabsorbent composite of poly(acrylic acid-co-2-acryloylamino-2-methyl-1-propanesulfonic acid)/wheat straw (PAAc-co-AMPS/WS). The introduction of 20 wt% WS into polymer networks gave the highest adsorption capacity of ammonium, NH4+, ions. Fig. 6 shows SEM images of (a) P(AAc-co-AMPS) and (b) P(AAc-co-AMPS)/WS containing 20 wt% of WS. P(AAc-co-AMPS)/WS has interconnected open channels that facilitate the movement of NH4+ ions to active adsorption sites (–COO−, –SO3−, and –CONH), allowing equilibrium to be reached in a short time. Slow release results of P(AAc-co-AMPS)/WS showed that 23.5% of nitrogen was released in soil within 24 h compared to untreated NH4Cl, at 98%. Besides that, P(AAc-co-AMPS)/WS contains –SO3H and –COOH groups, which react with OH− in soil to buffer soil alkalinity and acidity and provide the optimum pH for plant growth.39
![]() | ||
| Fig. 6 SEM images of (a) P(AAc-co-AMPS) and (b) P(AAc-co-AMPS)/WS superabsorbent composites containing 20 wt% WS. Reprinted with permission from ref. 39. Copyright (2013) American Chemical Society. | ||
According to Laftah and Hashim, hydrogels containing natural fibers with higher cellulose content have better swelling properties than hydrogels with lower cellulose content and plain hydrogels.3 The introduction of natural polymers/fibers into hydrogels not only improves water absorbency, biodegradability, cost and mechanical properties, but also improves fertilizer efficiency. When water is absorbed into the SRFH matrix, the hydrogel containing nutrients expand. The release of nutrients might therefore be controlled by the chemistry of the hydrogel.69
Another way to control fertilizer release is to coat the fertilizer, which involves the use of fertilizer in solid form. Solid fertilizer can be obtained through synthesis or the use of conventional fertilizers such as NPK and urea. The fertilizer as a core is coated using natural/synthetic polymers. The release of nutrients is controlled by diffusion through the polymer surface, which acts as a membrane.33,69 Double and multilayer coatings are applied to reduce the release rate via the formation of a compact structure and less porosity. However, this method leads to slow release properties of the fertilizers being achieved, but does not change the water retention properties.83 For slow release and water retention, the fertilizer needs to be coated with a SAH as the outer layer.5,45,84,85
![]() | ||
| Fig. 7 Plant growth performance of rose balsam plants in SRFHs prepared using two-step (T1) and in situ (T2) techniques after 10 weeks.86 | ||
Zhang et al. prepared mulberry branch-g-poly(acrylic acid-co-acrylamide) [MB-g-P(AAc-co-AAm)] slow release urea fertilizer (SRUF) using a two-step (T1) technique. First, mulberry branches were cleaned and dried. After that, a MB-g-P(AAc-co-AAm) superabsorbent was synthesized by solution polymerization. Then, the dried superabsorbent was mixed with urea, sodium alginate and CaCl2 solution to form the SRUF. Fig. 8 shows a schematic of the preparation process of MB-g-P(AAc-co-AAm) SRUF.88
![]() | ||
| Fig. 8 Schematic of the preparation process of slow-release urea fertilizer (SRUF). Reprinted with permission ref. 88. Copyright (2014) American Chemical Society. | ||
Fig. 9 shows SEM images of a double–coated SRFH, where (a) shows the surface, coarseness and porosity and (b) shows a cross-section of the three-layer structure. The rough outer layer is poly(acrylic acid)/urea (PAAU), which endows the material with water retention properties. The compact middle layer is polystyrene (PS), which promotes slow release properties. When the core (urea granule) is dissolved using water, it must pass through two layers to release into soil, which results in good slow release properties.84
![]() | ||
| Fig. 9 SEM images of a double-coated SRFH, showing the (a) surface, and (b) a cross-section. Reprinted with permission from ref. 84. Copyright (2006) American Chemical Society. | ||
Noppakundilograt et al. prepared a novel trilayer-coated NPK fertilizer hydrogel by coating poly(vinyl alcohol) (PVA) and chitosan (CTS) onto NPK granules, as shown in Fig. 10. At first, NPK granules were dipped in PVA and CTS solutions, followed by crosslinking of the CS layer via glutaraldehyde vapor deposition to form crosslinked-CTS. Finally, the formation of the P(AAc-co-AAm) outer layer was achieved via in situ inverse suspension polymerization. The results showed that the crosslinking of the CTS layer increases water penetration, while the increased number of coated layers increases the water dissolution time. The release rate was therefore controlled by the hydrogel structure.85
![]() | ||
Fig. 10 PVA/CTS/P(AAc-co-AAm) trilayer-coated hydrogel synthesized using AAc : AAm in a 97 : 3 molar ratio. Reprinted with permission from ref. 85. Copyright (2014) John Wiley and Sons. | ||
Qiao et al. developed a novel double-coated SRFH using ethyl cellulose (EC) as an inner coating and a starch-based superabsorbent polymer (starch-SAP) as an outer coating. A series of starch-SAP samples using starches from potato maize and cassava were synthesized using a twin-roll mixer. After that, EC and stearic acid were dissolved in ethanol and the solutions were sprayed on urea granules (2–3 mm in diameter) to coat them and form the first layer. Finally, the EC coated urea granules were added into a rotating pan and the starch-SAP outer layer was adhered to the fertilizer core by atomizing the EC solution. Fig. 11 shows a schematic diagram of the relationship between the slow release behavior of the double-coated SRFH and the starch-SAP characteristics. Nutrients were released from the coated-fertilizer in three stages: (i) water was imbibed into the starch-SAP and penetrated through the EC layer, (ii) nutrients in the urea core were dissolved by water, (iii) nutrients were delivered into soil by penetrating the double layers. The release behavior of fertilizer mainly depends on the characteristics of the starch-SAP layer. Potato-SAP has the smallest grid size, relatively loose fractal gels, the largest water absorbent capacity and lowest water diffusion rate, thus provides the best SRF properties.45
![]() | ||
| Fig. 11 Schematic representation of the relationship between the slow release behavior of a double-coated SRFH and its starch-SAP characteristics. Reprinted with permission from ref. 45. Copyright (2016) Elsevier. | ||
Ni et al. prepared a double-coated urea fertilizer with a three-layer structure. A poly(N-vinyl-pyrrolidone)/urea core (PCU) was first polymerized, then dried. The dried PCU was mixed with pure urea in a sodium alginate matrix to form granules. After that, the dried granules were immersed repeatedly in EC solution to form multiple coatings. Finally, the EC-coated urea granules were coated with a poly(acrylic acid-co-acrylamide) SAH by inverse suspension polymerization. Slow release experiments showed that the release of fertilizer was below 75% after being incubated in soil for 30 days.8 Jin et al. grafted corn starch onto a poly(acrylic acid-co-acrylamide) [starch/P(AAc-co-AAm)] hydrogel, then coated nitrogen and phosphorus (NP) fertilizer with the hydrogel. The rate of NP release as a function of time showed excellent slow release properties. As a comparison, 60% of the nitrogen was released from the starch/P(AAc-co-AAm) hydrogel in 30 days, while the untreated fertilizer had released 93% of its nitrogen by the second day. The elementary unit of the cellulose macromolecule is anhydro-glucose, which contains three hydroxyl groups (–OH). These OH groups form intramolecular and intermolecular hydrogen bonds. Thus, the WAC of SRFHs can also be enhanced by incorporating natural fibers into a system.15
Xie et al. prepared a coated-type SRFH with urea in an attapulgite and alginate matrix as a core, and a chemically modified wheat straw-g-poly(acrylic acid)/attapulgite (CMWS-g-P(AAc)/APT) SAH containing urea and borax as a shell layer. At first, the SAH was prepared via solution polymerization, followed by the synthesis of fertilizer granules using urea, raw attapulgite and alginate. Finally, the dried granules were coated with the SAH (less than 110 mesh) after being sprinkled with distilled water and then dried to form a coated-type SRFH product. When the weight ratio of CMWS to AAc was less than 5%, the water absorbency of the coated-SRFH increased. This SRFH possessed preferable slow release properties, with 91.6 wt% nitrogen and 95.4 wt% boron being released in soil after 10 days. Fig. 12 shows SEM images of (a) a cross-section of the coated-SRFH with a coarse and porous SAH shell layer increased surface area and (b) a swollen SAH shell with connected open channels.94
![]() | ||
| Fig. 12 SEM images of (a) a cross-section of a coated-SRFH and (b) a swollen SAP shell layer. Reprinted with permission from ref. 94. Copyright (2011) Elsevier. | ||
Islam et al. invented a lysimeter (35 cm in diameter, 150 cm in depth, with a surface area of 962.5 cm2) to study fertilizer release from SRFHs. Fig. 13 shows a schematic diagram of the lysimeter. The casing consists of a poly(vinyl chloride) (PVC) cylinder (35 cm internal diameter, 38 cm external diameter and 150 cm in depth). Leachate samples were collected for a period of time and the nutrient quantity was measured using UV-Vis spectroscopy. The cumulative volume of leachate was reduced by 16.3% at level 1 (15 kg ha−1) and 34.7% at level 2 (30 kg ha−1) with the application of a SAP. The application of a SAP considerably reduced the nitrate leaching to 28.3% at level 1 and 56.06% at level 2.96
![]() | ||
| Fig. 13 Schematic diagram of a lysimeter. Reprinted with permission from ref. 96. Copyright (2011) John Wiley and Sons. | ||
Another invention was reported by Laftah and Hashim, the experimental device setup of which is illustrated in Fig. 14. A certain amount of SRFH was placed in one vessel and urea granules were placed in another to serve as a control. Both samples were covered by sandy soil to a depth of 100 mm. Tap water was allowed to flow slowly into the vessels until the water reached 50 mm from the soil surface. An outlet sample was taken at certain time intervals and the nutrient release was measured using UV-Vis spectroscopy.97,98 Generally, urea leaching loss rate (ULLR) from OPEFB-g-P(AAc) in sandy soil was lower than for a blank sample. OPEFB-g-P(AAc) loaded with 16.5% urea had a ULLR of 19% after 100 h, compared with a blank sample that had a ULLR of more than 90% after 20 h.40,97,98
![]() | ||
| Fig. 14 Experimental device setup for a fertilizer release study.40 | ||
Kumar et al. reported the synthesis of gum tragacanth (GT) with acrylamide (AAm) and a methacrylic acid (MAA) hydrogel interpenetrating polymer network (hydrogel-IPN) to improve water retention capacity and controlled release of fertilizer. The water retention capacity of sandy loam soil and clay soil with 1% hydrogel-IPN were increased by up to 7% and 8%, respectively, after 36 h. This is the best result compared to other hydrogels reported previously using the same system.104,105 The high water retention capacity of soil containing the hydrogel-IPN is due to the network structure of the hydrophilic monomer, AAm and MAA.106 This result suggests that adding hydrogel into soil can improve the water retention capacity of soil and reduce water evaporation. The same conclusion was also reached in other studies.7,104,107,108 Olad et al. compared the water retention behavior of a neat hydrogel, P(AAc)/NPK and modified hydrogel, P(AAc)/PVP/silica/NPK, in loamy sandy soil. Soil with P(AAc)/NPK was completely dry after 14 days, however soil containing P(AAc)/PVP/silica/NPK still retained 40% water after 30 days. This result demonstrates that the incorporation of polyvinylpyrrolidone (PVP) and silica nanoparticles in a hydrogel network enhances the water retention of a formulation.109
Kaith et al. prepared a biodegradable hydrogel based on xanthan gum and polyacrylic acid and carried out a biodegradability study based on a method reported by Sharma et al. The hydrogel was degraded by up to 78.3% within 70 days.118,120 Laftah and Hashim compared the degradation of a polymer hydrogel-grafted-oil palm empty fruit bunch, P(AAc)-g-OPEB, with a plain P(AAc) SAH. The amount of weight loss after 12 weeks for P(AAc)-g-OPEFB was 1.5% and 0.1% for the plain P(AAc) SAH.98 The high degradation of the PHG-g-OPEFB is due to the enzymatic degradation of the OPEFB cellulosic chains.121 Ni et al. studied the degradation of a multi-coated SRFH with different amounts of sodium alginate (NaAlg) and humic acid (HA). A sodium alginate-g-poly(acrylic acid-co-acrylamide)/humic acid (NaAlg-g-P(AAc-co-AAM)/HA) SAH was the outer coating. After 90 days, the percentage of degradation (PD %) for the sample with the highest NaAlg (7.5%) and HA (10%) content was 19.3%. The results showed that the PD increases with an increase in the amount of NaAlg and HA due to a large number of HA and NaAlg molecules approaching soil microorganisms.122
![]() | ||
| Fig. 15 Okra plant growth after 12 weeks in (a) blank soil, (b) soil with urea, (c) soil with 2 wt% P(AAc)-g-OPEFB and (d) soil with 2 wt% of P(AAc)-g-OPEFB/urea.40 | ||
Wen et al. studied the effects of cotton stalk-g-poly(acrylic acid)/bentonite/polyvinylpyrrolidone/urea [CS-g-P(AAc)/bent/PVP/urea] on the growth of cotton plants. The germination rate and plant height of cotton seedlings treated with CS-g-P(AAc)/bent/PVP/urea increased by 22.04% and 25.23% compared to pure urea, respectively. Fig. 16 shows photographs of cotton plants treated with (a) pure urea and (b) CS-g-PAA/bent/PVP/urea.124 These effects are due to CS-g-P(AAc)/bent/PVP/urea decreasing the release of urea and water, consequently improving the availabilities of nutrients and water to the plant.128
![]() | ||
| Fig. 16 Photographs of cotton plants treated with (a) pure urea and (b) CS-g-PAA/bent/PVP/urea. Reprinted with permission from ref. 124. Copyright (2016) American Chemical Society. | ||
Zaharia et al. prepared hydrogels based on bacterial cellulose (BC) and poly(acrylic acid-co-N,N′-methylene-bis-acrylamide) via radical polymerization. The BC was obtained by static culture using pollen as a nitrogen source and fructose as a carbon source. Liquid fertilizer (LF) containing phosphorus, potassium, micronutrients and ammonium oxides was then encapsulated into the hydrogels during synthesis. Fertilizer release results showed that the presence of BC prolonged the release of fertilizer, proving that this formulation is good for agricultural applications.131 Xiao et al. reported a one-step process of reactive melt mixing to prepare starch-based superabsorbent polymers (SBSAPs) for the slow release of urea as a fertilizer. Corn starches with different amylose/amylopectin ratios were used in this study. Slow release urea in water showed that less than 15% of urea was released within 1 day, exceeding 80% after 30 days and lasted for more than 45 days. The present study provides cost effective slow urea release technology, which shows promise for agriculture applications.132 Ghazali et al. prepared fertilizer coated with a carbonaceous-g-poly (acrylic acid-co-acrylamide) SAH. Empty fruit bunches (EFB) were pyrolyzed in a furnace to obtain a carbonaceous material. The carbonaceous-SAH was then synthesized using a solution polymerization technique and used to coat fertilizer granules. The addition of the carbonaceous filler in the formulation of the SAH increases the water uptake compared to an unfilled SAH.133 Olad et al. prepared a new SRFH via the in situ graft polymerization of sulfonated carboxymethyl cellulose (SCMC) with AAc in the presence of PVP, silica nanoparticles and an NPK fertilizer compound. The silica nanoparticles were obtained from rice husk (RH). First, the RH was washed with distilled water to remove any soil and dust and then was washed with acid twice.109,134 Zhou et al. developed a novel slow release fertilizer of leftover rice-g-poly(acrylic acid)/montmorillonite/urea [LR-g-P(AAc)/MMT/urea]. LR was dried to a constant weight at 70 °C, ground to a powder using a planetary ball mill machine and passed through a 100 mesh sieve.135
A number of remarkable developments have been made fundamentally, therefore extensive research is required to fully develop SRFH products for application. A few research studies have been carried out to the point of application. However, the field evaluation is based on lab samples and there are limitations on achieving this, for example on a farm. Accordingly, scaling up this product is needed to produce an industrial scale quantity for agriculture application. Scale-up is expected to face critical challenges, such as scale-up feasibility, reproducibility and consistency. Therefore, future research needs to overcome these critical challenges. Another challenge is the degradation of SRFHs, especially natural SRFHs that are made up purely of natural polymers. Natural polymers are susceptible to enzymes and microbes and cannot control fertilizer release over a long period. For combined synthetic-natural SRFHs, there are two concerns about their degradability. First is the allowable percentage of natural polymers in combined synthetic-natural SRFHs, second is the acceptable percentage of degradability in claiming the degradability of combined synthetic-natural SRFHs.
| AAc | Acrylic acid |
| AAc/MA | Acrylic acid/maleic acid |
| AAm | Acrylamide |
| AAm/MA | Acrylamide/maleic acid |
| APT | Attapulgite |
| BC | Bacteria cellulose |
| CA | Cellulose acetate |
| CC-g-P(AAc)/bent/PVP/urea | Corncob-g-poly(acrylic acid)/bentonite/polyvinylpyrrolidone/urea |
| CMC | Carboxymethyl cellulose |
| CMWS-g-P(AAc)/APT | Chemically modified wheat straw-g-poly(acrylic acid)/attapulgite |
| CRF | Controlled release fertilizer |
| CS-g-P(AAc)/bent/PVP/urea | Cotton stalk-g-poly(acrylic acid)/bentonite/polyvinylpyrrolidone/urea |
| CTS/CS | Chitosan–cellulose |
| EC | Ethylcellulose |
| GG | Gellan gum |
| GT | Gum tragacanth |
| HA | Humic acid |
| Hyd | Sodium alginate-g-poly (acrylic acid-co-acrylamide) |
| KNO3 | Potassium nitrate |
| LF | Liquid fertilizer |
| LR-g-P(AAc)/MMT/urea | Leftover rice-g-poly(acrylic acid)/montmorillonite/urea |
| MB-g-P(AAc-co-AAm) | Mulberry branch-g-poly(acrylic acid-co-acrylamide) |
| MC | Methylcellulose |
| MKP | Monopotassium phosphate |
| MMt | Montmorillonite |
| MS | Methyl cellulose |
| NaAlg | Sodium alginate |
| NaAlg-g-P(AAc-co-AAm)/clin | Sodium alginate-g-poly (acrylic acid-co-acrylamide)/clinoptilolite |
| NP | Nitrogen and phosphorus |
| NPK | Nitrogen, phosphorus, potassium |
| OPEFB-g-P(AAc) | Oil palm empty fruit bunch-grafted-poly(acrylic acid) |
| OPEFB-g-P(AAc-co-AAm) | Oil palm empty fruit bunch-grafted-poly(acrylic acid-co-acrylamide) |
| P(AAc) | Poly(acrylic acid) |
| P(AAc-co-AAm)/kaolin | Poly(acrylic acid-co-acrylamide)/kaolin |
| P(AAc)-co-AMPS/WS | Poly(acrylic acid-co-2-acryloylamino-2-methyl-1-propanesulfonic acid)/wheat straw |
| PAAU | Poly(acrylic acid)/urea |
| P-CMS-g-PAAm | Phosphorylated carboxymethyl starch-g-polyacrylamide |
| PCU | Poly(N-vinyl-pyrrolidone)/urea |
| PD % | Percentage of degradation |
| PS | Polystyrene |
| PVA/CTS | Poly(vinyl alcohol)/chitosan |
| PVP | Polyvinylpyrrolidone |
| RH | Rice husk |
| SAH | Super absorbance hydrogel |
| SAP | Superabsorbent polymer |
| SBSAPs | Starch-based superabsorbent polymers |
| SCS/P(AAc)/PHR | Sulfonated corn starch/poly(acrylic acid)/phosphate rock |
| SCMC | Sulfonated carboxymethyl cellulose |
| SRF | Slow release fertilizer |
| SRFH | Slow release fertilizer hydrogel |
| Starch-g-(AAc-co-MMA) | Starch-g-(acrylic acid-co-methyl methacrylate) |
| WS-g-P(AAc) | Wheat straw-g-poly(acrylic acid) |
| WSCS-g-P(AAc)/PVA | Wheat straw cellulose-grafted-poly(acrylic acid/polyvinyl alcohol) |
| This journal is © The Royal Society of Chemistry 2019 |