Thirusangumurugan Senthamaraia,
Enrico Lanaroab,
Jack Tinker
c,
Antoine Buchard
c and
Arjan W. Kleij
*ad
aInstitute of Chemical Research of Catalonia (ICIQ), the Barcelona Institute of Science and Technology, Av. Països Catalans 16, 43007 – Tarragona, Spain. E-mail: akleij@iciq.es
bDepartament de Química Física i Inorgànica/Universitat Rovira i Virgili, Marcel·lí Domingo s/n, 43007 – Tarragona, Spain
cGreen Chemistry Centre of Excellence, Department of Chemistry, University of York, YO10 5DD York, UK
dCatalan Institute of Research and Advanced Studies (ICREA), Pg. Lluís Companys 23, 08010 – Barcelona, Spain
First published on 23rd May 2025
We here report the catalytic ring-opening copolymerization of 2-menthene oxide (MO), a terpene-based monomer derived from L-menthol, and CO2 to provide poly(menthene carbonate), PMC, with a maximum molecular weight (Mn) of 10.2 kg mol−1. The terpene monomer MO can also be combined with both limonene oxide (LO) and CO2 in a formal terpolymerization process providing, depending on the monomer feed ratio, different types of biohybrid polycarbonates (PLMC) with different degrees of functionality. These terpolymerizations could be extended to the use of an acyclic terpene oxide and either MO/CO2 or LO/CO2, and a previously reported xylose-derived bicyclic oxetane. A selection of MO/LO based biohybrid PLMCs were conveniently depolymerized under TBD catalysis to regenerate the original mixture (>95%) of terpene oxides thereby providing a suitable starting point for the circular use of these biohybrid macromolecules.
Over the years a plethora of epoxide monomers have been shown to effectively participate in catalytic ROCOP providing different kinds of (functionalized) homo and hetero polycarbonates with control over the microscopic and macroscopic properties.13–20 Building on these seminal achievements, a more recent trend has illustrated that bioderived epoxy/oxetane monomers are also suitable precursors to develop new types of polycarbonate macromolecules with a controlled proportion of biocontent.21–27 Apart from the trend to devise polycarbonates based on bio-epoxy monomers, there has been interesting progress in the reuse of polycarbonates through catalytic depolymerization, allowing to recycle the polycarbonates into polymerizable monomers and thus getting a step closer to circular materials.28–30
We have been interested in the use of terpene oxides (with a main focus on limonene oxide, a cyclic and rigid precursor) as monomers for both polycarbonate and polyesters produced via catalytic ROP.31,32 As far as we are aware, the Greiner group reported the only example of the ROCOP of sterically demanding 2-menthene oxide (MO) and CO2 to provide poly(menthene carbonate), PMC.33 Menthene has a rigid and structurally related backbone compared to limonene, and inspired by this work and the proven potential of Al(aminotriphenolate) complexes in coupling reactions involving sterically challenging epoxy compounds/monomers, we set out to prepare a series of high Tg biohybrid polycarbonates derived from different combinations of terpene oxide monomers. Such a process should facilitate the control over the ratio between more or less rigid monomers and functionalized ones, thereby creating opportunities to further tailor various macromolecular properties through catalytic control with the known poly(limonene) and poly(menthene) carbonates functioning as biopolycarbonate reference materials.
Herein, biohybrid macromolecules are presented that incorporate different combinations of cyclic and acyclic terpene oxides, and a bicyclic sugar-based oxetane.27,34 A pre-selected biohybrid polycarbonate containing both menthene and limonene fragments was further decorated with long chain alkyl thiols thereby reducing its glass transition as a way to post-synthetically adjust its processability. In addition, various biohybrid polycarbonates were selectively depolymerized (>95%) to mixtures of epoxy monomers, paving the way for their repolymerization into the pristine biohybrid structures.
Entry | LO![]() ![]() |
Solv. | T/tb | Conv.c (%) | m![]() ![]() |
Mn/Đe |
---|---|---|---|---|---|---|
a Reaction conditions: MO![]() ![]() |
||||||
1 | 1![]() ![]() |
Tol | 45, 72 | 75 | 100![]() ![]() |
6.84, 1.26 |
2 | 0![]() ![]() |
Tol | 45, 72 | 51 | 0![]() ![]() |
5.21, 1.19 |
3 | 1![]() ![]() |
Tol | 45, 72 | 75 | 64![]() ![]() |
4.89, 1.25 |
4 | 1![]() ![]() |
Tol | 60, 72 | 53 | 56![]() ![]() |
4.15, 1.12 |
5f | 1![]() ![]() |
Tol | 45, 72 | 38 | 69![]() ![]() |
7.12, 1.21 |
6 | 1![]() ![]() |
Tol | 45, 48 | 71 | 67![]() ![]() |
4.74, 1.25 |
7 | 1![]() ![]() |
Tol | 45, 24 | 57 | 58![]() ![]() |
4.59, 1.15 |
8g | 1![]() ![]() |
Tol | 45, 72 | 32 | 78![]() ![]() |
3.76, 1.23 |
9 | 3![]() ![]() |
Tol | 45, 72 | 67 | 79![]() ![]() |
7.09, 1.28 |
10 | 1![]() ![]() |
Tol | 45, 72 | 68 | 37![]() ![]() |
6.25, 1.18 |
11 | 1![]() ![]() |
— | 45, 72 | 56 | 100![]() ![]() |
6.65, 1.37 |
12 | 0![]() ![]() |
— | 45, 72 | 60 | 0![]() ![]() |
7.00, 1.22 |
13 | 1![]() ![]() |
— | 45, 72 | 75 | 65![]() ![]() |
10.2, 1.29 |
14 | 3![]() ![]() |
— | 45, 72 | 39 | 85![]() ![]() |
3.36, 1.19 |
15 | 1![]() ![]() |
— | 45, 72 | 43 | 57![]() ![]() |
7.92, 1.21 |
16 | 1![]() ![]() |
— | 55, 72 | 73 | 64![]() ![]() |
7.92, 1.25 |
17f | 1![]() ![]() |
— | 45, 72 | 71 | 64![]() ![]() |
8.87, 1.25 |
18g | 1![]() ![]() |
— | 45, 72 | 39 | 80![]() ![]() |
4.01, 1.24 |
19 | 1![]() ![]() |
— | 45, 48 | 67 | 64![]() ![]() |
4.06, 1.32 |
20 | 1![]() ![]() |
— | 45, 24 | 42 | 68![]() ![]() |
2.27, 1.31 |
The copolymerization of both LO and MO with CO2 and promoted by AlMe/PPNCl proceeds similarly (entries 1 and 2), though the overall conversion of MO (versus LO) was substantially lower (51 versus 75%). This resulted in a slightly lower molecular weight PMC (Mn = 5.21 kg mol−1) compared to PLC derived from LO and CO2 (Mn = 6.84 kg mol−1). From these data it can be inferred that MO seems to be less reactive than LO.
The next step was to combine both monomers at an equimolar ratio (1:
1) and evaluate this formal terpolymerization process (entry 3) in solution phase. A total epoxide (LO + MO) conversion of 75% was observed, and the isolated terpolymer (abbreviated as PLMC) had an Mn of 4.89 kg mol−1 with a LO
:
MO incorporation ratio of 64
:
36. The higher incorporation of LO can be expected on the basis of the relative reactivity displayed in entries 1 and 2. We then set out to further improve the formation of this hybrid biopolycarbonate PLMC (entries 5–10). Increasing the CO2 pressure in this terpolymerization reaction (cf., entries 3 and 5) improved the molecular weight of PLMC (Mn = 7.12 kg mol−1), which is likely the result of an improved relative propagation-to-chain transfer rate. However, in this latter case also a lower epoxide conversion is noted and the CO2-enriched reaction medium possibly causes some degree of phase separation that can affect the efficient mixing of the reaction components, and thus the overall epoxide conversion. Time-dependent terpolymerization (entries 3, 6 and 7) showed that after 48 h there is little improvement in total epoxide conversion in line with the eventual viscous nature of the reaction mixture blocking further propagation of the macromolecule.
A lower amount of catalyst and initiator (entry 8) led to lower molecular weight PLMC likely due the fact that under these conditions the propagation rate would be lower due to a higher dilution of both catalyst components leading to lower epoxide conversion.36 Finally, experiments were conducted with either a three-fold excess of LO (entry 9; 3:
1) or MO (entry 10; 1
:
3), which resulted in terpolymers with a higher (Mn = 7.09 kg mol−1, m
:
n = 79
:
21) or lower amount (Mn = 6.25 kg mol−1, m
:
n = 37
:
63) of incorporated LO. This is a useful observation as it demonstrates that the monomer feed ratio can be used to dictate the amount of incorporated functionalized monomer (i.e., LO; C
C bond) while retaining an essentially fully biosourced origin.
Encouraged by the solution phase results for the terpolymerization of LO, MO and CO2, next we examined a solvent-free approach (Table 1, entries 11–20). Similar trends in terms of Mn and LO-to-MO incorporation ratios for the produced PLMC were seen and with similar order of magnitude conversion levels. Under the best conditions, this biohybrid polycarbonate was isolated with an improved Mn of 10.2 kg mol−1 (entry 13; Đ = 1.29; see Fig. 1 for an 1H NMR comparison), and the more concentrated nature of the monomers is apparently productive towards higher molecular weight polycarbonate. In this latter case, compared to solution-phase results, a comparable epoxide conversion (entries 13 vs. 3; 75%) was noted together with a similar LO:
MO incorporation ratio (entry 13 vs. 3, m
:
n = 65
:
35 vs. 64
:
36). Performing the neat terpolymerization process at 30 bar CO2 pressure was also successful (entry 17) though the PLMC product had a slightly lower Mn of 8.87 kg mol−1. In this latter case, much higher monomer conversion (71%) was comparatively noted (cf., entries 3 and 5) thus compensating for the dilution caused by the CO2-expanded liquid phase. The ability to perform the polymerization without solvent adds value to the practical nature of the process and its sustainability in terms of atom-efficiency.
![]() | ||
Fig. 1 1H NMR spectral comparison between PLC, PMC and the PLMC from entry 13 in Table 1. A selected zoom of the region where the methine and olefinic H are resonating is shown. For more detailed peak assignments, see the ESI, Fig. S53.† |
In order to assess the potential recycling of PLMC, we carried out depolymerization studies (Table 2) using 1,5,7-triazabicyclo[4.4.0]dec-5-ene (TBD) as an organocatalyst under various conditions (see the ESI for further details, Fig. S1–S3†).28,29 First, toluene was probed as a reaction medium and under reflux, the presence of 4 mol% TBD (entry 1) resulted in a modest conversion (27%) of preselected P1 (see for details entry 13, Table 1) after 24 h. Under these conditions, the “epoxide” selectivity, i.e. the relative amount of formed LO and MO, was 44% while the remainder of the converted polycarbonate were the respective cyclic carbonates LC (limonene carbonate) and MC (2-menthene carbonate). By reducing the reaction time to 15 h but increasing the amount of TBD (8–16 mol%; entries 2–5), a much higher epoxide selectivity and quantitative conversion of P1 could be achieved. We finally identified optimized conditions, reported in entry 6, by using acetonitrile instead of toluene as solvent in the presence of 11 mol% TBD, providing a total epoxide selectivity of >98% at full conversion of P1 (>98%). Furthermore, the LO:
MO ratio in the crude reaction mixture (59
:
41) was only slightly lower than originally determined in P1 (66
:
34), thus reasonably in line with its terpene constitution. To further evaluate the depolymerization, two other samples (P2: entry 14, and P3: entry 15, see Table 1) were also treated under similar reaction conditions (results in entries 7 and 8, Table 2). From the obtained data it can be concluded that quantitative polymer conversion takes place producing epoxide mixtures close to those originally determined for P2 and P3 by 1H NMR spectroscopy (see ESI for details, Fig. S1–S3†). The high epoxide selectivity for the depolymerization of P1–P3 holds great promise to recycle these monomers into PLMC using AlMe/PPNCl, providing a catalysis-enabled circular process.
Entry | P | t, TBD | m![]() ![]() |
Conv.c (%) | Sel.d (%) | m![]() ![]() |
---|---|---|---|---|---|---|
a Reaction conditions: polycarbonate (100 mg), toluene (0.5 mL), 15 h, 111 °C.b Values for the starting polymer as determined by 1H NMR (CDCl3).c Determined by 1H NMR (CDCl3) of the depolymerized polymer sample.d Total epoxide selectivity, the remaining products were the cyclic carbonates.e The solvent was CH3CN.f The solvent was CH3CN (0.5 mL), at reflux (82 °C). P stands for the polymer sample used, t is the reaction time in hours and TBD is the organocatalyst with the amount indicated in mol%. LC = cyclic limonene carbonate, MC = cyclic 2-menthene carbonate. | ||||||
1 | P1 | 24, 4 | 65![]() ![]() |
27 | 44 | 61![]() ![]() |
2 | P1 | 15, 8 | 65![]() ![]() |
87 | 79 | 87![]() ![]() |
3 | P1 | 15, 12 | 65![]() ![]() |
93 | 70 | 83![]() ![]() |
4 | P1 | 15, 16 | 65![]() ![]() |
>98 | 98 | 66![]() ![]() |
5e | P1 | 15, 12 | 65![]() ![]() |
>98 | 93 | 66![]() ![]() |
6f | P1 | 15, 11 | 65![]() ![]() |
>98 | >98 | 59![]() ![]() |
7f | P2 | 15, 11 | 85![]() ![]() |
>98 | >98 | 83![]() ![]() |
8f | P3 | 15, 11 | 57![]() ![]() |
>98 | >98 | 55![]() ![]() |
The biohybrid PLMCs have typically high glass transitions (Tg's) comparable to parent PLC (Table 3) due to the presence of the more bulky menthene fragments, and some signs of semi-crystalline behavior was noted for these hybrid PCs (see the ESI, see section 5 and Fig. S7–S21†). We wondered whether we could use the CC double bonds present in the LO-based repeat units to manipulate their processability features. Thereto, we used a thiol–ene approach to functionalize the olefinic fragments present in both PLC and PLMC (entry 13, Table 1 and ESI, Fig. S12, S15 and S21†). Radical initiated functionalization by a C12-derived thiol proved to both efficient and easy allowing to convert >95% of the C
C bonds (supported by 1H NMR analysis and a substantial increase in Mn as measured by GPC) in both samples to their respective poly-thioether derivatives. While both PLC and PLMC are white solids, the appearance of their functionalized counterparts (PLCs and PLMCs) was quite different being highly viscous and oily in nature. This indicated that the functionalization process significantly altered their initial thermal behavior. Indeed, upon analysis by DSC, clear melting and crystallization temperatures (Tm and Tc) were observed. For both PLCs (Tm = −25 °C, with Tc = −39 °C) and PLMCs (Tm = +13 °C, with a Tc of −47 °C, see Fig. 2 and the ESI, Fig. S12 and S21†) these temperatures are significantly below ambient conditions, and clearly show that the introduction of the long tail alkyl groups increases the molecular ordering in these macromolecules most likely being the result of substantial intertwining. TGA analyses showed that the functionalization process resulted in materials with higher decomposition temperatures (T10d) at least 30 °C higher than the non-functionalized polymers.
Data ↓ | PLC | PLCS | PLMC | PLMCS |
---|---|---|---|---|
a Reaction conditions: thiol-to-double bond ratio was 2![]() ![]() ![]() ![]() |
||||
Mn (kg mol−1)b | 7.8 | 13.2 | 10.2 | 16.2 |
Đb | 1.38 | 1.32 | 1.28 | 1.21 |
% C![]() |
>99 | <5 | 65 | <4 |
IR (cm−1)d | 1742e | 1744 | 1744 | 1746 |
Tg (°C)f | 104 | −25g | 109g | 13g |
T10d (°C)h | 217 | 265 | 237 | 269 |
Appearancei | Solid | Oil | Solid | Oil |
We then sought to extend the types of monomers that can be used to create bio-hybrid polycarbonates (Table 4). The originally used monomers MO and LO were combined with either an acyclic terpene oxide derived from O-protected citronellol (abbreviated as CO) or a sugar-derived oxetane (OX).26,27,34 First the copolymerization of CO with CO2 was attempted but the low conversion of CO (entry 1, 20%; P4, Mn = 1.34 kg mol−1) after three days was a testament to the more difficult nature of the coupling between acyclic trisubstituted terpene oxides and CO2.37 In the presence of LO or MO, terpolymers P5 (entry 2; Mn = 4.62 kg mol−1) and P6 (entry 3; Mn = 2.26 kg mol−1) were formed, respectively, with low CO-incorporation levels of around 10%. This reconfirms the sluggish nature of the monomer CO. We then shifted our focus to bicyclic xylose-based OX (entries 4–8). At 70 °C, the copolymerization of OX with CO2 under AlMe/PPNCl catalysis affords only oligomeric P7 (entry 4; Mn = 1.51 kg mol−1) at a low OX conversion (10%). Raising the reaction temperature to 100 °C (entry 5) allowed to increase both the OX conversion (to 85%) and the molecular weight of the oligomer P7 formed (Mn = 4.28 kg mol−1).
Entry | Monomers | Conv.b (%) | P | m![]() ![]() |
Mn/Đd |
---|---|---|---|---|---|
a Reaction conditions: monomer ratio 1![]() ![]() |
|||||
1 | CO | 25 | P4 | — | 1.34, 1.00 |
2e | LO + CO | 41 | P5 | 9![]() ![]() |
4.62, 1.24 |
3e | MO + CO | 36 | P6 | 9![]() ![]() |
2.26, 1.10 |
4f | OX | 10 | P7 | — | 1.51, 1.41 |
5g | OX | 85 | P7 | — | 4.28, 1.09 |
6e | LO + OX | 14 | P8 | >99![]() ![]() |
1.81, 1.10 |
7 | MO + OX | 20 | P9 | >99![]() ![]() |
2.12, 1.13 |
8g | MO + OX | 96h | P9 | <1![]() ![]() |
1.62, 1.07 |
Then, monomers LO and OX were combined under the optimized conditions of Table 1 (entry 13; with T = 50 °C)38 showing only a very modest monomer conversion of 14% (Table 4, entry 6). The oligomeric carbonate that had formed (P8) only had the LO monomer incorporated representing thus a co-instead of the targeted terpolymer (m:
n > 99
:
1). Under these conditions the OX monomer remained unaffected and could not be activated.
Next, we examined a ternary combination of MO, OX and CO2 (entries 7 and 8) to give access to P9. At 65 °C and 15 bar CO2 pressure (entry 7), the presence of binary system AlMe/PPNCl again only afforded an oligomeric carbonate P9 at low MO conversion (20%) with no observable incorporation of OX. When increasing the reaction temperature to 100 °C, effective activation of OX takes place (96% conversion as measured by 1H NMR with low Mn for the oligomer P9 formed; Mn = 1.62 kg mol−1) though with virtually no incorporation of MO. The combined data collected for samples P4–P9 in Table 4 demonstrate that matching the relative reactivities of somewhat related monomers is not an easy task as multiple parameters such as sterics, electronics and stability need to be simultaneously controlled.
Footnote |
† Electronic supplementary information (ESI) available: Experimental details, characterization data for all monomers and polycarbonates, and copies of relevant spectra and chromatograms. See DOI: https://doi.org/10.1039/d5py00285k |
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