Liyong Dua,
Wenxiang Chua,
Chongying Xu*ab,
Hongyan Miaoa and
Yuqiang Ding*a
aThe Key Laboratory of Food Colloids and Biotechnology, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, Jiangsu Province, China. E-mail: yding@jiangnan.edu.cn
bJiangsu Nata Opto-Electronic Material Co. Ltd., 7F One Lakepoint, No. 9 Cuiwei Street, Suzhou Industrial Park, Jiangsu Province, China
First published on 6th July 2015
A family of silicon(IV) compounds, where the Si centers of trimethylsilyl (–SiMe3) are linked with 2-alkyl-aminopyridine ligands, has been synthesized by reaction of the corresponding lithium salt of these ligands and SiMe3Cl in a general procedure. They were characterized by 1H NMR, 13C NMR, 29Si NMR, EI-MS and elemental analysis where necessary. Thereinto, 29Si NMR and the synthesis of 2-N,N-bis(trimethylsilyl)aminopyridine were achieved for the confirmation of their coordination structures. Significantly, the evaluation of these silicon compounds containing 2-aminopyridinates as CVD precursors was discussed for the first time. Thermal stability, transport behavior and vapour pressures were assessed by simultaneous thermal analyses (STA). Chemical vapor deposition was accomplished in a hot wall CVD reactor system to qualitatively demonstrate the ability of them as CVD precursors.
As is known, apart from the traditional silanes and halides, many silicon compounds have been investigated in regard to growing silicon-based thin films such as silicon nitride (SiNx),3 amorphous silicon (α-Si),4 silicon carbide (SiC),5 polycrystalline silicon,6 silicon carbonitride (SiCN),7 silicon oxide (SiO2)8 and carbonin corporated silicon oxide (SiOC),9 which have shown a wide range of properties and have various applications in microelectromechanical systems (MEMS) technology. The most widely studied of these compounds are hydrosilicons linked with alkyl and/or amino ligands, such as SiH3CH3, Et3SiH, SiH2(CH3)2, SiH(NMe2)3, SiMe2(NMe2)2 and (SiHMe2)2NH.10 Unfortunately, the introduction of gaseous reactant Me2NH or Si–H units has increased the synthetic difficulty, hindering their industrialized application. The search for new silicon precursors is still a great challenge because the chemical and physical properties of the Si source can be adjusted by various ligands/substituents in order to obtain films with many particular properties and thereby satisfy different application requirements.11 Thus, we have been intrigued by the question of whether such silicon compounds containing aminopyridinate ligands are applicable to a robust CVD process.
Only a handful of related silicon compounds linked with aminopyridinates have been reported, but they have been investigated as ligands (Scheme 1a) for further preparation of the transition metal complexes mentioned in the beginning or ancillary ligands for catalytic reactions.12 That is, all of the research has focused on synthetic methodology or molecular geometry.13 The potential application of these silicon compounds as CVD precursors is still an undeveloped field.
We are not aware of any other report concerning the synthesis of silicon compounds containing 2-alkyl-aminopyridine ligands and their evaluation as CVD precursors.
The precursor must meet several selection criteria in order to be a viable choice for industrial application.14 The precursor must be stable at room temperature, easily vaporized and generate a vapor that decomposes only at a high temperature. Additionally, the precursor must have a deposition rate suited to the application i.e., a low rate for precision IC technology and a high rate for robust coatings. The precursor should also decompose/chemically react at a temperature below the melting point/phase transformation of the substrate. It is also beneficial if the precursor is low in toxicity, non-explosive and non-pyrophoric. Moreover, the precursor should be cost-effective and either readily available at a high grade of purity or easily synthesized.
Many appreciable advantages can be obtained through the design and synthesis of these compounds as CVD precursors: (i) saturated valence of Si(IV) center makes the precursors stable; (ii) the synthesis method is well known as a salt elimination approach that is easily accomplished; (iii) the specific –SiMe3 groups enhance the volatility of these compounds;15 (iv) these 2-alkyl-aminopyridine ligands are either an easily sublimated solid or a volatile liquid that will facilitate the desorption of the byproducts from the surface;16 and (v) they are nontoxic, non-explosive and non-pyrophoric and are thus readily applicable to a robust CVD system.
Based on these studies, we report the preparation and characterization of a family of silicon based compounds (2a–2f), where the Si centers of trimethylsilyl (–SiMe3) are linked with 2-alkyl-aminopyridine (1a–1f), as presented in Scheme 2. The thermal behaviors of compounds 2a–2f for evaluating them as CVD precursors were measured by simultaneous thermal analyses (STA) including thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). Further attempts at film deposition were made through a hot-wall CVD reactor, using 2a as a representative precursor.
Elemental analysis and high resolution mass spectrum of 2a–2f were consistent with the proposed monomeric structures (Scheme 2). Furthermore, all results from 1H NMR and 13C NMR were simple and clear, implying the formation of these structures as shown in Scheme 2. Copies of all NMR spectra are listed in the ESI.†
The 29Si NMR chemical shift is very indicative of the silicon coordination number. Thus, herein, the 29Si NMR measurements of these compounds were accomplished at room temperature in CDCl3. All 29Si shifts appeared at 5.14–5.79 ppm, evidently supporting tetracoordinate solution structures (commonly a lower magnetic field than −10 ppm) as opposed to pentacoordinates (higher magnetic field to negative dozens of ppm) in the form of Si chelation with pyridine nitrogen atoms.13,17 Furthermore, among these compounds 2f is the most instructive as a means to illustrate the structures. Unambiguously, as seen in Fig. 1, the sole 29Si signal at 5.45 ppm and the singlet with a 1H [–Si(CH3)3, 18H] shift at 1.4 ppm also demonstrated the proposed structures.
Thermogravimetric analysis (TGA) was employed in order to further confirm their thermal stability and volatility, which is the prerequisite for conventional CVD. The curves were obtained with an STA 449 F3 analyzer in argon at a heating rate of 10 °C min−1 from 30 °C to 800 °C. As is shown in the thermal curve in Fig. 2, all evaporation occurs in a single step with very low residual mass (<1%), thus demonstrating that all of them have sufficient thermal stability for vaporization without significant decomposition.
The temperature of 50% mass loss derived from TGA data (T50) has been shown to correlate with the volatility of the sample and is used to compare relative volatilities.18 The combination of lower T50 with lower onset temperature derived from the TGA curve is usually a strong indication of the precursor's good volatility. As is shown in Table 1, the volatility of 2a (R = nPr), 2b (R = nBu) and 2e (R = nhexyl) decreases with the increase in the molecular weight (Mw) of these compounds/ligands, which agrees with previous reports by other researchers.19 Meanwhile, for compounds 2b (R = nBu), 2c (R = iBu) and 2d (R = sBu) with the same Mw, the branched construction of chelated ligands becomes the dominant factor in volatility. In other words, compounds with branched/bulky ligands possess better volatility (2b > 2c ≈ 2d). This is explained by the fact that the larger groups minimize intermolecular interaction by steric hindrance, which has stimulated the common method for increasing a molecule's volatility through the introduction of bulky groups.20 Accordingly, compound 2f has volatility that is approximately to that of 2c and 2d, but it has a relatively high molecular weight.
Based on the T50 results, all these compounds are sufficiently volatile for the typical bubbler system.
Vapour-pressure data is very important for industrial process control and in manufacturing processes. Particularly, the film growth rate can be limited by the precursor vapor pressure. If the vapor-pressure/temperature plots could be known, it would be easy to select the right evaporation temperature at a given pressure so that the precursor flux could be maintained at the appropriate level.
Vapor pressure–temperature plots were obtained by thermogravimetry in accordance with the literature,21 which is considered a rapid and convenient technique for the determination of vapor-pressure curves. The theoretical basis of the TG procedure is the Langmuir and Antoine equation, where benzoic acid was chosen as a standard.21
As seen from the curves (Table 2) for 2a–2f, all of them possess appropriate vapor pressure in a range of temperatures that are relatively low. More specifically, all of 2a–2f are nearly non-volatile at any temperature less than 40 °C with extremely low vapor pressure. This is very beneficial to the safety for storage and freightage of these compounds as precursors. As temperature increases, the vapor pressure values (Pa) vary from single digits to thousands, which can meet the demand for different growth rates. Moreover, the above temperatures (40–200 °C) cover the interval important for the CVD process.14,22
According to the above description, a careful analysis of the TG plots and the vapor pressure–temperature curves can enable us to conclude the suitability of these compounds to be CVD precursors. It suggests the future strategy for the design of new, volatile CVD/ALD precursors.
Additionally, Fig. 4 shows the X-ray photoelectron spectra (XPS) data acquired from the surface of the as-grown film at 600 °C. The relative peak positions for the Si 2p, Si 2s and C 1s are 103.7, 154.08 and 284.9 eV respectively, being consistent with earlier data reported23 and thereby indicating the participation of the precursor in the film deposition. The peaks assigned to SiO3–C (102.3 eV) and Si–O2 (103.4 eV) from Si 2p electron orbital spectrum, together with the O–Si (532.6 eV) from O 1s electron orbital spectrum suggest the existence of Si–O bonding.24 Meanwhile, the C–O formation is preliminary determined at 285.5 eV from C 1s electron orbital spectrum.24 All of these narrow scans of C 1s, Si 2p, O 1s and their electron orbital spectra are present in ESI.† Thus the significant oxygen content (42% atom) observed here was assumed to be partly due to oxygen participation in preparation of thin film, which may be attributed to air introduction at relatively low vacuum degree (1 Torr). Other contributions are surface oxidation or contamination.
Nevertheless, all of these results enable us to qualitatively conclude that these compounds have the potential to be CVD precursors.
Further work in regard to the deposition process such as optimization of conditions, quantitative analysis of the film component and mechanism will be presented in the subsequent report elsewhere.
Further work in regard to the deposition process such as optimization of conditions, quantitative analysis of the film component and mechanism will be presented in the subsequent report elsewhere.
2b (colourless liquid, 87% yield): 1H NMR (400 MHz, CDCl3) δ 8.08–8.06 (m, 1H, –C5H4N), 7.43–7.39 (m, 1H, –C5H4N), 6.54–6.52 (m, 1H, –C5H4N), 6.51–6.47 (m, 1H, –C5H4N), 3.26–3.22 (t, JHH = 8 Hz, 2H, –NCH2), 1.53–1.46 (m, 2H, –CH2CH2CH3), 1.37–1.28 (m, 2H, –CH2CH2CH3), 0.96–0.92 (t, JHH = 8 Hz, 3H, –CH2CH2CH3), 0.29 (s, 9H, –Si(CH3)3); 13C NMR (101 MHz, CDCl3) δ 161.07 (Py), 147.20 (Py), 137.09 (Py), 112.19 (Py), 106.32 (Py), 44.29 (nBu), 31.63 (nBu), 20.41 (nBu), 14.01 (nBu), 1.42 (SiMe3); 29Si NMR (79 MHz, CDCl3) δ 5.14; anal. calcd for C12H22N2Si: C, 64.81; H, 9.97; N, 12.60; found: C, 64.83; H, 9.68; N, 12.52. Mass (EI+, 70 eV): 222.1552; calc. mass: 222.1552.
2c (colourless liquid, 89% yield). 1H NMR (400 MHz, CDCl3) δ 8.12–8.05 (m, 1H, –C5H4N), 7.62–7.37 (m, 1H, –C5H4N), 6.58–6.55 (m, 1H, –C5H4N), 6.40–6.17 (m, 1H, –C5H4N), 3.11–3.08 (t, J = 6 Hz, 2H, –NCH2), 1.98–1.84 (m, 1H, –CH(CH3)2), 1.02–1.00 (d, J = 8 Hz, 6H, –CH(CH3)2), 0.28 (s, 9H, –Si(CH3)3); 13C NMR (101 MHz, CDCl3) δ 161.10 (Py), 146.73 (Py), 136.87 (Py), 112.29 (Py), 106.96 (Py), 51.76 (iBu), 26.86 (iBu), 20.45 (iBu), 1.77 (SiMe3); 29Si NMR (79 MHz, CDCl3) δ 5.18; anal. calcd for C12H22N2Si: C, 64.81; H, 9.97; N, 12.60; found: C, 64.90; H, 9.98; N, 12.51. Mass (EI+, 70 eV): 222.1550; calc. mass: 222.1552.
2d (colourless liquid, 86% yield): 1H NMR (400 MHz, CDCl3) δ 8.10–8.09 (m, 1H, –C5H4N), 7.39–7.34 (m, 1H, –C5H4N), 6.66–6.63 (m, 1H, –C5H4N), 6.56–6.53 (m, 1H, –C5H4N), 3.59–3.50 (m, 1H, –NCH), 1.99–1.88 (m, 2H, –CH2CH3), 1.38–1.36 (d, JHH = 8 Hz, 3H, –CHCH3), 0.89–0.85 (t, JHH = 8 Hz, 3H, –CH2CH3), 0.29 (s, 9H, –Si(CH3)3); 13C NMR (101 MHz, CDCl3) δ 160.47 (Py), 146.89 (Py), 136.66 (Py), 112.53 (Py), 110.37 (Py), 52.99 (sBu), 27.71 (sBu), 20.20 (sBu), 12.15 (sBu), 2.40 (SiMe3); 29Si NMR (79 MHz, CDCl3) δ 5.55; anal. calcd for C12H22N2Si: C, 64.81; H, 9.97; N, 12.60; found: C, 64.75; H, 10.08; N, 12.42. Mass (EI+, 70 eV): 222.1550; calc. mass: 222.1552.
2e (colourless liquid, 87% yield): 1H NMR (400 MHz, CDCl3) δ 8.11–8.10 (m, 1H, –C5H4N), 7.45–7.42 (m, 1H, –C5H4N), 6.59–6.56 (m, 1H, –C5H4N), 6.55–6.50 (m, 1H, –C5H4N), 3.28–3.24 (m, 2H, –NCH2), 1.67–1.34 (m, 8H, –CH2CH2CH2CH2–), 0.95–0.91 (t, JHH = 8 Hz, 3H, –CH3), 0.33 (s, 9H, –Si(CH3)3); 13C NMR (101 MHz, CDCl3) δ 161.06 (Py), 147.18 (Py), 137.06 (Py), 112.18 (Py), 106.31 (Py), 44.57 (nhexyl), 31.71 (nhexyl), 29.45 (nhexyl), 26.92 (nhexyl), 22.70 (nhexyl), 14.01 (nhexyl), 1.43 (SiMe3); 29Si NMR (79 MHz, CDCl3) δ 5.71; anal. calcd for C14H26N2Si: C, 67.14; H, 10.46; N, 11.18; found: C, 66.99; H, 10.38; N, 11.13. Mass (EI+, 70 eV): 250.1862; calc. mass: 250.1865.
2f (colourless liquid, 90% yield): 1H NMR (400 MHz, CDCl3) δ 8.26 (m, 1H, –C5H4N), 7.46–7.41 (m, 1H, –C5H4N), 6.85–6.81 (m, 1H, –C5H4N), 6.74–6.71 (m, 1H, –C5H4N), 0.14 (s, 18H, [–Si(CH3)3]2); 13C NMR (101 MHz, CDCl3) δ 162.11 (Py), 148.24 (Py), 136.72 (Py), 121.06 (Py), 117.71 (Py), 2.33 (SiMe3); 29Si NMR (79 MHz, CDCl3) δ 5.45; anal. calcd for C11H22N2Si2: C, 55.40; H, 9.30; N, 11.75; found: C, 55.31; H, 9.38; N, 11.51. Mass (EI+, 70 eV): 238.1320; calc. mass: 238.1322.
The furnace consists of a hot-wall tubular quartz reactor with a large (≈60 cm) isothermal (±5 °C) zone. The substrates used were 1 cm × 1 cm N-type Si (100) & (110) & (110) wafers doped with P with a resistivity of 0.01–0.02 Ω cm. Prior to the deposition, the wafers were treated by a H2SO4 + H2O2 (v/v = 7/3) mixture followed by HF etching, thoroughly rinsed with ultrapure water and then dried with N2. The growth parameters used during the process were: total pressure: 1 Torr, 10% H2/N2 flow: 120 mL min−1, deposition time: 240 min and temperature 600 °C. A 60 °C heating temperature of 2a was kept during the whole deposition. After deposition, samples were cooled to room temperature at a rate of 5 °C min−1 in a N2 (flow: 120 mL min−1) atmosphere.
The surface morphology of the as-grown thin film was characterized by a Hitachi S-4800 scanning electron microscopy (SEM).
Footnote |
† Electronic supplementary information (ESI) available: 1H NMR, 13C NMR, 29Si NMR spectra for 2a–2f. See DOI: 10.1039/c5ra07045g |
This journal is © The Royal Society of Chemistry 2015 |