Enlai
Hu
,
Yue
Yao
,
Yi
Chen
,
Yuanjing
Cui
,
Zhiyu
Wang
and
Guodong
Qian
*
State Key Laboratory of Silicon Materials, Cyrus Tang Center for Sensor Materials and Applications, School of Materials Science and Engineering, Zhejiang University, Hangzhou, 310027, China. E-mail: gdqian@zju.edu.cn
First published on 8th December 2020
For overall water electrolysis, the hydrogen evolution reaction (HER) is severely limited by the sluggish kinetics of the anodic oxygen evolution reaction (OER). Therefore, replacing the OER with a more favorable anodic oxidation reaction with remarkable kinetics is of paramount significance, especially the one that can produce value-added chemicals. Moreover, time-saving and cost-effective strategies for the fabrication of electrodes are helpful for the wide application of electrolysis. Herein, thermodynamically more favorable iodide electrooxidation over Ni doped Co(OH)2 nanosheet arrays (NSAs) in alkaline solution is presented as the alternative to the OER to boost the HER. And the active species are determined to be the reverse redox of the Co(IV)/Co(III) couple. Remarkably, a negative shift of voltage of 320 mV is observed at a current density of 10 mA cm−2 after using iodide electrolysis to replace ordinary water splitting. The synthetic strategy and iodide oxidation in this work expand the application of Co-based materials in the field of energy-saving hydrogen production.
For the wide application of electrolysis for hydrogen production, another vital factor is to cut down the cost on the electrode fabrication process, which has long been ignored. Current strategies for the fabrication of electrodes can be classified into the following two categories: (1) direct coating of active materials onto current collectors,17,26–29 including glass carbon electrodes, metal foam, and carbon-based substrates; (2) in situ growth of active materials onto current collectors by different kinds of methods,30–34 such as hydrothermal/solvothermal methods, and electrodeposition. However, these two kinds of strategies also have some demerits. For example, polymer binders are inevitably involved in the coating strategy, which will inhibit the exposure of active sites. In addition, the massive gas evolution will also peel off the active materials from the current collector.35 For the second strategy, a sophisticated synthesis procedure, complex precursor solution, or/and heat treatment are always required, which will increase the time and cost of electrode fabrication, although the attachment between the active materials and substrates can be greatly enhanced by using this kind of strategy.36–39 Thus, developing time-saving and cost-effective methods for the simple fabrication of electrodes towards electrolysis is of crucial significance, yet remains a big challenge.
Herein, based on the redox reaction between Co(NO3)2 solution and a Ni foam substrate, the electrode of Ni doped Co(OH)2 nanosheet arrays on Ni foam (Ni–Co(OH)2 NSAs) can be simply fabricated at room temperature. Thanks to the easy oxidation feature of iodide, the anodic oxidation process can be efficiently triggered over the Ni–Co(OH)2 NSA electrode. The required potential is merely 1.30 V (versus the reversible hydrogen electrode, vs. RHE) to drive a current density of 20 mA cm−2, which is 30 and 240 mV lower than that of the UOR and OER, respectively. The similar performance of the Ni-free Co(OH)2 NSAs reveals that the reverse redox of the Co(IV)/Co(III) couple is the active species for the IOR. Furthermore, the overall iodide electrolyzer assembled from the as-prepared Ni–Co(OH)2 NSAs and a Ni–Mo electrode displays a low cell voltage of 1.34 V at 10 mA cm−2 and remarkable durability for over 12 h, further confirming the promising application of the IOR over Co-based materials for energy-saving hydrogen production.
E = blogj + a |
The electrochemical active surface area (ECSA) of the electrocatalysts was estimated according to the following equation:
ECSA = Cdl/Cs |
The Faraday efficiency of the IOR process was determined to be about 117.7%. The method to evaluate the Faraday efficiency of the IOR is described as follows and detailed in the Experimental section. The reason for the larger Faraday efficiency can be ascribed to the loss of AgI during the collection procedure.
Firstly, the IOR was conducted at a constant current of 50 mA for 2 h. Then, 35 mL of the electrolyte (total volume of the electrolyte at the anode is 35 mL) was obtained and 35 mL of Tollens was added (obtained by dissolving 14.0 g of AgNO3 in 35 mL of ammonia) into the above electrolyte. Finally, the precipitate (AgI) was collected, washed with water and dried at 60 °C for 2 h. AgI is determined to be about 2.54 g. Under these conditions the I− anion can be precipitated after adding Tollens, while the IO3− anion cannot be precipitated. As a result, the Faraday efficiency can be calculated.
Fig. 2 SEM (A and B) and TEM (C and D) images of Ni–Co(OH)2 NSAs. Mapping images of different elements for the nanosheets of Ni (E), Co (F) and O (G). |
X-ray photoelectron spectroscopy (XPS) analyses were performed to illustrate the surface chemical composition and oxidation state of Ni–Co(OH)2 NSAs. As shown in Fig. S4A,† the XPS spectrum of Ni–Co(OH)2 NSAs demonstrates the coexistence of Ni, Co, and O elements in the electrocatalyst. The spin–obit doublet in the high-resolution spectrum of Co 2p (Fig. S4B†) centered at 781.14 and 796.78 eV can be indexed to the Co(II) species with two satellite peaks at 785.67 and 802.85 eV. And the differential binding energy of 15.64 eV between these two peaks further prove the oxidation state of +2 for Co species in the electrocatalyst, consistent with previous literature.44 Similarly, there are also a spin–obit doublet and two satellite peaks in the high-resolution spectrum of Ni 2p (Fig. S4C†). The peaks at 855.87 and 873.46 eV correspond to the characteristic peaks of Ni(II) species in the electrocatalyst.45 And the peaks assigned to satellite peaks are observed at 861.54 and 879.26 eV. The high-resolution spectrum of O 1s uncovers the existence of three types of oxygen species, including metal–oxygen bonding at 530.70 eV, OH− species at 531.39 eV, and absorbed oxygen at 532.38 eV.46 The above results further confirm the successful incorporation of Ni species into Co(OH)2.
The electrocatalytic oxidation reaction of iodide (IOR) was performed in 1 M KOH solution and 0.33 M KI solution. Firstly, the optimal reaction time was determined through evaluating the IOR activity of the electrocatalysts synthesized with different times. The polarization curves clearly present that the highest activity can be achieved with a reaction time of 5 h (Fig. S5†). As can be seen in Fig. 3A, the potential to drive a current density of 20 mA cm−2 is determined to be 1.30 V (vs. RHE). To further demonstrate the superiority of the IOR on lowing the potential at the same current density, UOR (0.33 M urea) and OER measurements were also carried out. The required potentials at 20 mA cm−2 are as high as 1.33 and 1.54 V (vs. RHE) for the UOR and OER, respectively. Similar to the UOR process, the key to trigger the IOR process is the generation of high valence state metal species. As presented in the polarization curve of the OER (Fig. 3A), three obvious oxidation peaks can be found at about 1.09, 1.31 and 1.39 V (vs. RHE) that refer to the oxidation process of Co(II)/Co(III), Co(III)/Co(IV), and Ni(II)/Ni(III),47,48 respectively. After adding KI into electrolyte, only the oxidation peak of Co(II)/Co(III) can be observed in the polarization curve, implying that the oxidation of KI occurred at the potential where high-valence metal species (Co(IV) and Ni(III)) were generated. The faster increase of the anodic current density of the IOR than that of the UOR indicates a more favorable response of the IOR process than the UOR process driven from the redox of the Co(III)/Co(IV) couple.
For the IOR, the potentials to reach current densities of 50 and 100 mA cm−2 are determined to be 1.32 and 1.33 V (vs. RHE), whereas they are much higher for UOR and OER processes (Fig. 3B). The highest activity for the IOR among the three electrocatalytic oxidation reactions well illustrate its advantage as a promising alternative to the OER to lower the energy consumption on hydrogen generation. The Tafel slopes of these three electrocatalytic oxidation reactions were calculated to evaluate their reaction kinetics. The Tafel slope for the IOR is only 47 mV dec−1, while it is 121 and 69 mV dec−1 for the UOR and OER, respectively (Fig. 3C). The smallest Tafel slope of the IOR points to its more favorable catalytic kinetics than the UOR and OER. Electrocatalytic durability, one of the most crucial evaluation criteria, is important to be measured. Accordingly, chronopotentiometry measurements at a constant current density of 10 mA cm−2 were carried out. Remarkably, the IOR process is quite durable with merely negligible changes in the potential over 18 h (Fig. 3D). And it also can smoothly work at 100 mA cm−2 for 5 h (Fig. S6A†). Moreover, the recorded multi-current curve (Fig. S6B†) displays the rapid response to the current change of Ni–Co(OH)2 NSAs towards the IOR. Once the current is changed, the required potential can immediately level off and be well preserved for 1000 s, suggesting the superior mass transfer properties and robust structure of Ni–Co(OH)2 NSAs towards the IOR. The ultrahigh activity and stability of the IOR over Ni–Co(OH)2 NSAs suggest that the IOR is a promising oxidation reaction to replace the OER for energy-saving hydrogen generation. Moreover, the application of Co-based electrocatalysts in the field of energy-saving hydrogen generation can be expanded at the same time through the IOR. The morphology of the Ni–Co(OH)2 NSAs after IOR durability measurements was measured. As shown in Fig. S7A–C,† the nanosheet arrays and microstructures are well preserved after the IOR durability test, suggesting the robust structure of Ni–Co(OH)2 NSAs. ICP analyses reveal that the atomic ratios of Co and Ni elements before and after the long-term reaction are evaluated to be 6.80 and 7.17, respectively. These results imply that some Co will be dissolved into the electrolyte during the IOR process, though the structure of Ni–Co(OH)2 NSAs can be well retained. In addition, XRD and XPS measurements were further conducted to elucidate the changes on Ni–Co(OH)2 NSAs after performing the IOR. As presented in the XRD pattern (Fig. S7D†), the peaks indexed to Co(OH)2 disappear, while some new weak peaks corresponding to CoOOH can be observed. XPS results also reveal the changes of the chemical oxidation state of elements. Although Co, Ni and O elements still exist in the electrocatalysts (Fig. S4A†), the oxidation states for these elements are obviously different, especially the Co and O. Two new peaks centered at 779.57 and 794.61 eV with an energy difference of 15.04 eV in the Co 2p spectrum after the IOR can be indexed to Co(III) species (Fig. S4C†).49 For the O 1 s spectrum, the peaks at 529.11 and 530.90 eV can be attributed to Co–O and Co–OH bonds, respectively (Fig. S4D†).50 And the typical peak for absorption of oxygen is also observed at a binding energy of 532.38 eV. The binding energies of Ni species only exhibit a slightly negative shift of about 0.23 and 0.25 eV for Ni 2p3/2 and Ni 2p1/2, respectively, with the chemical oxidation state unchanged. The phase transformation and chemical oxidation state change after the IOR process implies that the redox of Co(III)/Co(IV) and Ni(II)/Ni(III) couples is the key to the IOR, coincident with the electrochemical measurements. In the IOR process, Co(II) species are firstly oxidized to Co(III) species and Co(IV) at a high potential. Similarly, the Ni(II) species are also oxidized to Ni(III) at a high potential. Then, the I− ions can immediately transfer to IO3− ions once they attach the newly formed Co(IV) and Ni(III) species that will be reduced to Co(III) and Ni(II) species at the same time. As a result, the electrocatalyst after IOR tests is determined to be CoOOH with doped Ni(II).
To have a clear understanding of the crucial importance of Co species in lowering the IOR potential, Ni(OH)2 on Ni foam was also fabricated. The XRD pattern and FESEM images (Fig. S1 and S8†) well confirm the successful formation of Ni(OH)2 with the morphology of nanosheets on Ni foam. The activities towards the IOR of the as-obtained NSAs was recorded by the polarization curve. As shown in Fig. 4A, the IOR performance of Ni–Co(OH)2 NSAs far more outperforms that of Ni(OH)2 NSAs. The potential to reach a current density of 20 mA cm−2 is 1.34 V (vs. RHE) for Ni(OH)2 NSAs, which is almost 40 mV higher than that of Ni–Co(OH)2 NSAs. The IOR activity of the pristine Ni foam substrate was also evaluated and the required potential is 1.43 V (vs. RHE) at 20 mA cm−2. The Tafel plots of the recorded polarization curves are presented in Fig. 4B. Remarkably, the Tafel slopes of Ni–Co(OH)2 NSAs and Ni(OH)2 NSAs are 47 and 49 mV dec−1, while it is as high as 74 mV dec−1 for pristine Ni foam. The similar Tafel slopes of both NSAs suggest that these two electrocatalysts have similar reaction kinetics for the IOR. The ECSA of the Ni–Co(OH)2 NSAs and Ni(OH)2 NSAs was further measured to uncover their intrinsic activity towards the IOR. Since the ECSA is linearly proportional to the double-layer capacitances (Cdl), we first determined Cdl through cyclic voltammetry (CV) measurements at scan rates from 10 to 50 mV s−1. According to CV curves in Fig. S9,† the Cdl of Ni–Co(OH)2 NSAs and Ni(OH)2 NSAs was calculated to be 0.44 and 0.41 mF cm−2 (Fig. 4C), corresponding to the ECSA of 11 and 10.25 cm2, respectively. This result implies that the superior IOR performance for Ni–Co(OH)2 NSAs is independent of the ECSA, since both the electrocatalysts exhibit similar ECSAs with quite different current density at the same potential (Fig. 4D). The current density normalized to the ECSA of Ni–Co(OH)2 NSAs is higher than that of Ni(OH)2 NSAs, suggesting the remarkable intrinsic activity of Ni–Co(OH)2 NSAs towards the IOR, which can be attributed to its favorable response driven by the redox of Co(III)/Co(IV) species.
Furthermore, the overall electrolysis of iodide, urea and water was carried out in a two electrode cell by using the as-obtained Ni–Co(OH)2 NSAs as the anode and the Ni–Mo electrode as the cathode. The Ni–Mo electrode was fabricated by a facile electrodeposition method according to the literature,41 and its morphology was characterized by FESEM (Fig. S10A and B†). The utilization of the Ni–Mo electrode as the cathode in this system can be ascribed to its low cost, convenient fabrication, and extremely superior HER activity with a low overpotential of 43 mV at 10 mA cm−2 (Fig. S10C†). As expected, the overall iodide electrolysis displays prominent activity by delivering a current density of 10 mA cm−2 at only 1.34 V, while it is as high as 1.49 and 1.66 V for urea and water electrolysis, respectively (Fig. 4E). Further, overall iodide electrolysis can operate smoothly for at least 12 h, confirmed by the chronopotentiometry test (Fig. 4F). These remarkable features imply that Ni–Co(OH)2 NSAs are an excellent electrocatalyst for the IOR and the IOR process can be one of the promising alternatives to the OER process to boost hydrogen generation efficiency with low energy consumption.
To exclude the effect of Ni ions on the IOR performance, a pure Co(OH)2-based electrocatalyst on Ni foam without Ni incorporation was synthesized with ZIF-67 as a precursor similar to the previous work of the Lou group.51 FESEM images (Fig. S11†) and XRD patterns (Fig. S12†) reveal the successful fabrication of ZIF-67 and Co(OH)2 on Ni foam with a triangular and nanosheet shape (denoted as Co(OH)2 NSAs), respectively. The IOR, UOR and OER performances of Co(OH)2 NSAs were also evaluated. As seen in polarization curves presented in Fig. 5A, the electrocatalytic performance for the IOR is significantly remarkable with a low potential of 1.31 V (vs. RHE) to drive a current density of 20 mA cm−2. However, the UOR and OER activities over Co(OH)2 NSAs are quite sluggish. The required potential at 20 mA cm−2 for the UOR is as high as 1.40 V (vs. RHE), and it is even higher than 1.5 V (vs. RHE) for the OER. The IOR performance over the as-prepared Co-based electrocatalysts is superior to that of other kinds of anodic oxidation reactions (Fig. 5B and Table S1†), such as the UOR over CoFeCr LDH/NF,52 S–MnO2,17 CoMn/CoMn2O4,53 and NF/NiMoO-Ar,16 and 5-hydroxymethylfurfural (HMF) oxidation over NixB,27 Ni2P NPA/NF,54 NiCo2O4,55 and Ni3S2/NF.56 Tafel slopes are calculated to be 52, 115 and 139 mV dec−1 for the IOR, UOR and OER, respectively, indicating more favorable catalytic kinetics of the IOR than the UOR and OER (Fig. 5C). The negligible change of potential over 18 h in chronopotentiometry measurements conducted at a constant current density of 20 mA cm−2 (Fig. 5D) suggests the prominent stability of the IOR over Co(OH)2 NSAs. All of the above results further imply that the Co-based electrocatalysts exhibit more efficient response to the IOR than to UOR and OER. And the Co(III)/Co(IV) couple is of key importance to lower the potential for iodide electrooxidation. It is worth noting that the application of Co-based electrocatalysts for energy-saving hydrogen generation can be expanded by the IOR process.
Fig. 5 (A) Polarization curves of the IOR, OER, and UOR over Co(OH)2 NSAs. (B) Comparison of potentials at 10, 50, and 100 mA cm−2 of Ni–Co(OH)2 NSAs in this work with those of other representative electrocatalysts in references. (1): CoFeCr LDH/NF,52 (2): CoMn/CoMn2O4,53 (3): S–MnO2,17 (4): C-350,6 (5): Ni3N NA/CC,7 (6): FQD/CoNi-LDH/NF,8 (7): NF/NiMoO-Ar,16 (8): NiIr-MOF/NF,9 (9): MoS2/CoS/Co0.85Se HNT,34 and (10): MS-Ni2P/Ni0.96S/NF.10 (C) Corresponding Tafel plots from (A). (D) Chronopotentiometry curve of the IOR over Co(OH)2 NSAs at a current density of 20 mA cm−2. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d0na00847h |
This journal is © The Royal Society of Chemistry 2021 |