Open Access Article
Tulaja
Shrestha
a,
Dan My
Nguyen
a,
Harrison
Goehrig
a,
Vidhika S.
Damani
b,
Caitlin M.
Quinn
a and
Laure V.
Kayser
*ab
aDepartment of Chemistry and Biochemistry, University of Delaware, Newark, DE 19711, USA. E-mail: lkayser@udel.edu
bDepartment of Materials Science and Engineering, University of Delaware, Newark, DE 19711, USA
First published on 1st April 2026
Post-polymerization modification allows for the incorporation of functional groups that would otherwise be incompatible with polymerization conditions, enhancing synthetic efficiency and facilitating the creation of complex polymer architectures for specialized applications, such as biomedical devices, electronics, and advanced coatings. Herein, we report a method inspired by late-stage functionalization of small molecules for the post-polymerization modification of aromatic polymers, specifically polystyrene (PS), under mild reaction conditions. First, PS was converted to polystyrene sulfonamide (PSSNH2) with an 85% yield using established procedures. PSSNH2 was subsequently transformed into a reactive sulfinate by deamination using an N-heterocyclic carbene (NHC) catalyst and benzaldehyde. The catalytic process was optimized by varying catalysts, solvents, bases, temperatures, and reaction times. The highest degree of deamination was 88% with a bicyclic NHC and K2CO3 base in DMSO for 18 hours at 120 °C. The reactive sulfinate was then treated with various functional reagents, resulting in a library of aromatic polymers with different substituents with high degrees of functionalization ranging from 74% to 98%. Similarly, we modified expanded PS waste with trifluorobutyl iodide with a degree of functionalization of 72%, highlighting a new avenue for plastic upgrading. This approach could be used to rapidly generate functionalized polymers from PS with potential applications, including antibacterial properties and flame retardancy.
Over the past two decades, PPM has also matured into a methodology for functionalizing specialty polymers, including bio-derived materials,17 polypeptides,18 and synthetic scaffolds with thiol,19 ester, or halide handles.20 Such systems have enabled tunable properties in biomaterials and therapeutics, high-throughput functional libraries via amidation or thiol–ene reactions, and solid-state modifications of engineering thermoplastics without compromising processability.21–23 These developments illustrate the broad reach of PPM across diverse classes of polymers. PPM has also opened new avenues for repurposing commodity plastics.24–26 For example, Golder and co-workers demonstrated the functionalization of polybutadiene to its thermal and surface-wetting properties.27 Vlachos and co-workers reported a plasma-based oxidation approach for polyethylene upcycling.28 Watson and co-workers fluorinated poly(acrylic acid) in water under organophotoredox conditions using vitamin B2 as a green catalyst.29
Polystyrene (PS) is produced on a global scale exceeding 20 million metric tons annually, therefore representing an attractive target for PPM. Numerous strategies have been pursued to functionalize PS. Early approaches, such as Friedel–Crafts acylation13 and benzylic azidation with hypervalent iodine reagents,30 achieved limited conversions and often compromised molecular weight. More recently, Leibfarth and coworkers reported a photocatalytic fluoroalkylation of PS, featuring in situ generation of perfluoroalkyl species, followed by Ru(bpy)Cl2-catalyzed functionalization that afforded up to 72% conversion while preserving the polymer's molecular weight.31 Additionally, a study conducted by Xue et al. demonstrated a mild arylation strategy with a high degree of functionalization, approaching nearly 100% conversion.5 Chan and co-workers reported a two-step amination strategy to access antibacterial PS coatings,32 while Liu et al. introduced phosphorylation to tune surface and thermal properties, introducing flame-retardant properties in polystyrene.33 We previously developed a sulfonation method which preserved the integrity of the parent PS. The resulting polystyrene sulfonate (PSS) was subsequently complexed with a conjugated polymer and used in organic electrochemical transistors and silicon-based hybrid solar cells.34 These examples highlight the progress toward milder, more versatile transformations. While most of these methods have limited functional group scope, a recent study by Wang and co-workers reported the bromination of commercial-grade polystyrene under mild reaction conditions using AuCl3 as a catalyst, thereby preserving the polymeric backbone. This brominated polymer served as a lynchpin precursor that could be diversified into a range of functionalized derivatives. Such strategies underscore the value of lynchpin intermediates where a single reactive functionality enables broad diversification under mild conditions.35 Towards this goal, most studies rely on transition-metal catalysts which may be complex to remove from the final polymer motivating the development of complementary, metal-free methods.
Here, we present an organocatalytic PPM strategy that installs polystyrene sulfinate (PSSO2−) as a lynchpin via N-heterocyclic carbene (NHC)-catalyzed deamination of PS sulfonamides (Scheme 1). Adapted from a small molecule synthesis originally developed by Fier et al. for small molecules, this approach generates sulfinates under mild conditions without the use of transition metals.36 The sulfinate intermediate engages with diverse electrophiles and participates in cross-coupling reactions, giving rise to alkyl and aryl sulfones, sulfonamides, and biaryls. By consolidating multiple functionalization pathways into a single precursor, this lynchpin-based, organocatalytic strategy expands the synthetic toolbox for PS modification while complementing existing metal-catalyzed approaches. The breadth of transformations accessible from this intermediate could enable the preparation of polymers for advanced applications in antifouling coatings,37,38 separation membranes,39 biosensors,40 and flame-retardant materials.41
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| Scheme 1 Post-polymerization modification (PPM) of polystyrene by installation of a reactive sulfinate group to access a diverse library of polymers. | ||
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sulfur ratio in the polymers purified using Soxhlet washes in chloroform, methanol, and water for 18 hours each (Table 1). The purity of the PSSNH2 for the optimized reaction conditions of the deamination step was verified qualitatively using solid-state 13C and 15N NMR to ensure the successful purification steps. The presence of sharp peaks would indicate the presence of a small molecule and, hence, residual impurities. We did not observe such impurity peaks in the 13C-NMR (Fig. S3) nor the 15N-NMR (Fig. S4).
| Entry | Solvent | NHC | Base | Time (h) | Temperature (°C) | % Deaminationa | Yield (%) |
|---|---|---|---|---|---|---|---|
| a Calculated from XPS. | |||||||
| 1 | DMSO | NHC 1 | K2CO3 | 24 | 100 | 5 | 72 |
| 2 | DMSO | NHC 2 | K2CO3 | 24 | 100 | 39 | 79 |
| 3 | DMSO | NHC 3 | K2CO3 | 24 | 100 | 4 | 74 |
| 4 | DMSO | NHC 4 | K2CO3 | 24 | 100 | 86 | 85 |
| 5 | DMF | NHC 4 | K2CO3 | 24 | 100 | 47 | 81 |
| 6 | DMSO | NHC 4 | Cs 2 CO 3 | 24 | 100 | 30 | 75 |
| 7 | DMSO | NHC 4 | NEt 3 | 24 | 100 | 38 | 82 |
| 8 | DMSO | NHC 4 | K2CO3 | 12 | 100 | 55 | 93 |
| 9 | DMSO | NHC 4 | K2CO3 | 18 | 100 | 67 | 91 |
| 10 | DMSO | NHC 4 | K2CO3 | 48 | 100 | 88 | 83 |
| 11 | DMSO | NHC 4 | K2CO3 | 24 | 60 | 33 | 74 |
| 12 | DMSO | NHC 4 | K2CO3 | 24 | 80 | 86 | 78 |
| 13 | DMSO | NHC 4 | K2CO3 | 24 | 120 | 88 | 79 |
| 14 | DMSO | NHC 4 | K2CO3 | 12 | 120 | 81 | 77 |
| 15 | DMSO | NHC 4 | K2CO3 | 18 | 120 | 86 | 85 |
Four NHCs were chosen for this optimization study (entries 1–4) based on their documented performance in related transformations (Fig. 1a). NHC 1 was chosen due to its reported effectiveness in facilitating Stetter-type reactions where the NHC enables aldimine umpolung, making the aldimine nucleophilic. NHC 1 was found to work better with substrates involving arylated substrates.43 NHCs 2 and 3 were selected from the work of Sun et al., where they achieved high yields (97% and 90%, respectively) in the reaction with tosylated aldimines to generate nitriles by desulfonating the imine. This mechanistic pathway is analogous to that proposed in our study.44 Although NHC 4 gave a comparatively lower yield (84%) in this article, it gave the highest yield in a separate report by Fier et al. on the deamination of sulfonamides.36 We therefore hypothesized that these four NHCs could lead to effective deamination of PSSNH2. NHC 1 (entry 1), NHC 2 (entry 2), NHC 3 (entry 3), and NHC 4 (entry 4) exhibited degrees of deamination of 5%, 39%, 4%, and 86% respectively, as determined using XPS. Similar to past reports with small molecules,36 the best NHC for the deamination was found to be NHC 4 (entry 4) with a significantly higher degree of deamination (86%) when the reaction was run at 100 °C for 24 hours in DMSO as the solvent and with K2CO3 as the base.
Next, we investigated the role of the solvent. Due to the poor solubility of PSSNH2, we could only use dimethyl sulfoxide (DMSO) and dimethylformamide (DMF) which were the only two solvents capable of swelling this parent polymer. Running the reaction in DMF (entry 5), however, led to a significantly lower degree of deamination (47%). We therefore kept DMSO as our solvent for the remainder of the study. Given that deprotonation of the NHC precatalyst is the most important step to initiate the catalytic cycle, we tried three mild bases for this optimization study—K2CO3 (entry 4), Cs2CO3 (entry 6), and NEt3 (entry 7) affording degrees of deamination of 86%, 30%, and 38%, respectively. The reaction was therefore performed in DMSO with K2CO3 as the base at 100 °C. At 12 hours (entry 8), the reaction yielded a 55% degree of deamination, which increased to 67% at 18 hours (entry 9), 86% at 24 hours (entry 4), and ultimately 88% at 48 hours (entry 10). Increasing the reaction time from 24 hours to 48 hours only increased the degree of deamination from 86% to 88%. This incremental increase was not deemed sufficient to justify an additional 24 hours of reaction time at the given temperature. We subsequently examined the effects of the temperature of the reaction on the degree of deamination. As indicated in Table 1, the degree of deamination increased proportionally with rising temperature. At 60 °C (entry 11), the degree of deamination was only 33%. However, it increased significantly to 85% at 80 °C (entry 12) and reached 88% at 120 °C (entry 13), slightly surpassing the 86% conversion achieved at 100 °C (entry 4) under the same conditions. This observation prompted us to conduct a second time study at 120 °C. As shown in entries 14 and 15 (Table 1), the degree of deamination was 81% after 12 hours, and reached 86% after 18 hours. Given that the degree of deamination only increased by 2% when the reaction time was extended from 18 hours to 24 hours at 120 °C, we concluded that the optimal reaction conditions were 120 °C for 18 hours with DMSO as the solvent, NHC 4 as the catalyst and K2CO3 as the base. The sulfinate functionalized PS (86%) was purified using Soxhlet washes in chloroform, methanol, and water.
Once the deamination reaction was optimized, we proceeded to investigate the scope of potential functional groups that can be attached onto the phenyl. These functional groups included alkyl sulfones, aryl sulfones, sulfonamides, and aryls (obtained via cross-coupling) (Fig. 2). Due to the poor solubility of the resulting polymers, XPS was used throughout to quantify the degree of functionalization (Fig. S5). The conversion calculated using XPS was supplemented with solid-state 1H NMR (DFNMR) and thermogravimetric analysis (DFTGA) (Table 2). The DFNMR was generally slightly lower, but both the DFNMR and DFTGA were within the same range as the ones obtained by XPS. In the paragraphs below, we describe each functional group attachment separately.
| Entry | Final functional group | Reactants | DFXPS a (%) |
DFNMR b (%) |
DFTGA c (%) |
T
d,10% d (°C) |
Yield (%) |
|---|---|---|---|---|---|---|---|
| a Degree of functionalization calculated from XPS. b Degree of functionalization calculated from 1H solid state NMR. c Degree of functionalization calculated from mass loss via TGA. d Decomposition temperature calculated using TGA. | |||||||
| 1 | Styrene trifluorobutyl sulfone | a: Trifluorobutyl iodide | 91 | 85 | 93 | 365 | 85 |
| 2 | Styrene phenyl sulfone | b: Phenyl iodide | 70 | 67 | 75 | 328 | 81 |
| 3 | Styrene sulfonyl piperidine | c: Piperidine | 98 | 92 | 95 | 280 | 82 |
| 4 | Phenyl styrene | d: Phenyl triflate | 74 | 70 | N/A | 360 | 75 |
To demonstrate reactivity of the sulfinate with electrophilic alkyl iodides, we reacted purified PSSO2− with trifluorobutyl iodide to synthesize polystyrene trifluorobutyl sulfone. A solution of trifluorobutyl iodide in DMSO was added to the reaction flask with PSSO2− and the reaction was run for 24 hours at 25 °C. The pale-yellow powder thus obtained was purified using Soxhlet wash in chloroform, THF, and water for 24 hours each. The degree of functionalization was calculated to be 91% using the sulfur-to-fluorine ratio (Table 2, entry 1), which was verified by solid state 1H NMR where the degree of conversion was calculated to be 85% (Fig. S6). The purity was determined using solid-state 13C NMR (Fig. S7) and 19F NMR (Fig. S8). The purity of the polymers was verified using solid state 13C NMR by overlaying the NMR spectrum of the crude samples and that of the purified functionalized polymers. These experiments showed that sharp signals corresponding to solvent, excess reagents and/or by-products are not present in the polymers purified by Soxhlet washes, and only broad signals characteristic of polymers remain. Given these broad overlapping peaks, however, we cannot confirm the absence of impurities but the 19F NMR is pure. We selected the trifluorobutyl group to illustrate that long alkyl chains can be added to the sulfinate and also that it can provide an approach to fluorinate polymers. Additionally, the presence of the fluorine atom facilitated quantification of the degree of conversion by XPS. With efficient functionalization conditions on the model PS, we then moved on to post-consumer expanded polystyrene (EPS) packaging (Fig. 3). The degree of sulfonation and amidation on this plastic waste was calculated to be 91% and 89%, respectively. The polymer was then functionalized with trifluorobutyl iodide under the same reaction conditions as mentioned above to form a fluorinated polymer with the degree of alkylation of 72%.
The sulfinate is also reactive with aryl iodides, therefore PSSO2− was reacted with phenyl iodide in the presence of a third generation Buchwald precatalyst, Xantphos/Pd and Cs2CO3 as the base in DMSO for 24 hours at 120 °C.45 The final product was a pale yellow powder which was purified by Soxhlet washes. The degree of functionalization was calculated using the sulfur-to-carbon ratio, where the increase in carbon content compared to the XPS of PSSO2− indicated the presence of an additional phenyl group in the polymer. The degree of functionalization was determined to be 70% (Table 2, entry 2). The conversion calculated using XPS was verified using 1H NMR to be 67% (Fig. S9). Overall purity of the sample was assessed using solid-state 13C NMR (Fig. S10) showing the disappearance of sharp peaks after Soxhlet washing. Sulfinates can also react with amines in the presence of iodine to form sulfonamides by oxidative amination.46 Piperidine was chosen as the amine to show that cyclic amines can be used. For the synthesis of polystyrene sulfonyl piperidine (Table 2, entry 3), a solution of piperidine and iodine in water was reacted with PSSO2−, and the reaction was run for 24 hours at 25 °C. The pale yellow powder was purified by Soxhlet washes. The degree of functionalization, calculated using the sulfur-to-nitrogen ratio, was found to be 98%. This was cross-verified using 1H NMR to be 92% (Fig. S11), demonstrating that high degrees of amination are achievable. As before, we confirmed that small molecule impurities were washed off by solid-state 13C NMR (Fig. S12). Lastly, we demonstrated a C–C cross-coupling reaction between the sulfinate and an aryl triflate. We used phenyl triflate in the presence of a second-generation Buchwald precatalyst, XPhos-Pd-G2, in DMSO for 24 hours at 120 °C to form polyphenyl styrene, yielding a styrene polymer functionalized with phenyl group at the para position and sulfur dioxide as a byproduct.47 The decrease in the sulfur-to-carbon ratio in the XPS of the final polymer compared to that of PSSO2− suggested partial desulfonation and cross-coupling, with the degree of functionalization calculated to be 74%, as verified by 1H NMR giving a conversion of 70% (Fig. S13). Solid state 13C NMR (Fig. S14) showed that no sharp peaks were left in the sample post washing. The examples above highlight the potential of using sulfinates as lynchpins for the functionalization of PS. We expect that other alkyl and aryl iodides, amines, and aryl triflates could be used to access a variety of functional groups.
While the functionalized polymers were not soluble in any of the common and uncommon solvents, the polymers did swell up in DMSO, and hence we could hot-press the polymers into film-like structures, as shown in Fig. S15. For some materials, such as polystyrene sulfonamide, polystyrene phenyl sulfone, and polystyrene sulfonyl piperidine, it worked well, and we obtained free-standing films. In contrast, others, such as polystyrene trifluorobutyl sulfone and polyphenyl styrene, were too brittle even though they seemed moldable. We then assessed the thermal stability of the modified polymers using thermogravimetric analysis (TGA), as shown in Fig. 4. Poly(styrene sulfinate) (PSSO2−) exhibited a decomposition temperature of 372 °C. In comparison, the functionalized polymers showed lower degradation temperatures (Table 2). Poly(styrene trifluorobutyl sulfone) degraded at 365 °C (entry 1), poly(styrene phenyl sulfone) at 328 °C (entry 2), polystyrene sulfonyl piperidine at 280 °C (entry 3), and poly(phenyl styrene) at 360 °C (entry 4). The mass loss for entries 1–3 approximately corresponded to the mass attributed to the functionalized sulfone moieties, supplementing the degree of functionalization calculated using XPS. However, for poly(phenyl styrene) (entry 4), the degradation likely followed a different pathway, preventing direct verification of the degree of cross-coupling. These results demonstrate that the sulfinate functionality can serve as a versatile lynchpin for post-polymerization diversification. The distinct thermal stabilities of the resulting polymers highlight the ability to tune material properties through PPM.
C, and Aromatic Rings, Macromolecules, 2021, 54(11), 4971–4985 CrossRef CAS.| This journal is © The Royal Society of Chemistry 2026 |