Eduardo
Arizono dos Reis
ab,
Gelson T. S. T.
da Silva
c and
Caue
Ribeiro
*abc
aSão Carlos Institute of Chemistry, University of São Paulo (USP), São Carlos, São Paulo, Brazil
bNanotechnology National Laboratory for Agriculture (LNNA), Embrapa Instrumentation, São Carlos, São Paulo, Brazil. E-mail: caue.ribeiro@embrapa.com.br
cDepartment of Chemistry, Interdisciplinary Laboratory of Electrochemistry and Ceramics, Federal University of São Carlos, São Carlos, São Paulo, Brazil
First published on 21st May 2024
Here, we show that the presence of potassium ions in the catholyte modulates the selectivity of a Pb plate electrode, leading to the formation of tartrate, a C4 compound, from CO2 reduction. A faradaic efficiency of 60% was achieved at −2.3 V (vs. Ag/Ag+) for tartrate using a proton exchange membrane and a high concentration of potassium-based supporting anolyte. The electrode microenvironment with a higher potassium concentration also inhibits cathode corrosion and deactivation. Remarkably, the electroreduction of CO2 changes the selectivity with the cationic availability in the anolyte. Higher FE to formic acid is observed with an increase in the proton concentration, and by increasing anolyte K+ availability, C–C coupled products (oxalate, C2, and tartrate, C4) are formed in the majority. Our results prove that controlling potassium ions and the proton concentration in the catholyte regulates the selectivity of the Pb plate electrode and can lead to the formation of a C2+ product from CO2 reduction.
Using the non-aqueous electrolyte in a GDE flow cell configuration is far from an actual application.3,21 More basic studies are still necessary since old previous publications lack sufficient analysis, report misleading analytical data, and present conflicting reactivity.21,33 At the same time, microenvironment modulation has been found to be a critical factor in electrochemical reactions rather than just investigating new catalysts.34,35 The electrocatalyst microenvironment can play an essential role in the activity and selectivity of the reaction either by increasing the reactant at the interface or/and by the stabilization of the intermediates close to the electrode surface, favouring the formation of multielectron reduction products.36–40 In non-protic organic media, electrolyte ions, metal centre catalysts, solvent, and water content are the primary investigated interfacial microenvironment regulators for the CO2RR.19,22,32,41,42 Recently, high concentrations of local alkali ions have been demonstrated to inhibit proton diffusion and favour carbon–carbon (C–C) coupling reactions in aqueous electrolytes.43–47 Understanding the significance of alkali ions present in the electrolyte, regarding the solubility limit, and the ion migration effect on the selectivity of the CO2 reduction reaction is an unexplored field for non-protic electrolytes.
In this sense, we propose an unprecedented strategy to promote C2+ product formation in non-aqueous CO2RR, using a cation exchange membrane to regulate the reaction by the cation migration effect on flat Pb plate cathodes and tuning product selectivity by anolyte selection. We used electrochemical measurements to demonstrate that the anolyte pH influences the CO2 reduction activity and selectivity. Additionally, this work provides experimental evidence that proton availability and the migration of potassium ions through the membrane are selectivity regulators that can lead to the formation of C6 products from CO2 reduction.
Moreover, higher current and stability are achieved using the alkaline anolyte (KOH) since K+ ions, from the crossover, present near the Outer-Helmholtz plane, modulate the corrosion mechanism by electrostatic repulsion of H+, and it is associated with the carbon–carbon (C–C) coupling in the CO2RR since elevated potassium ion concentrations also stabilized the intermediates.44,47 Although the potassium ion can promote the precipitation of the CO2RR products and become a problem for some cell configurations,48 in this case, it was used as a strategy to favour the C–C coupling to lead to higher-value products achieving competitive current density in non-aqueous media compared with the literature.21,28,49 Electrochemical impedance spectroscopy spectra in Fig. 2a and b show that the reaction is accelerated with the availability of potassium ions in the anolyte. Low electron transfer resistance (see Table S2†) is observed in the following order: KOH < KHCO3 < H2SO4. With the increase in the pH value and the minor proton availability, K+ inhibits proton migration, and it is rapidly transported through the Nafion membrane to the catholyte solution,50 increasing the potassium ion concentration and favouring the promotion of the C–C coupling.
Fig. 2 Nyquist plots for the Pb plate under a CO2 atmosphere for the different anolytes (a) before and (b) after the cyclic voltammetry cleaning step. |
Furthermore, the EIS for the Pb plate before (Fig. 2a) and after (Fig. 2b) the cyclic voltammetry cleaning shows a decrease in the electron transfer resistance after the complete cleaning process for the alkaline anolyte. For the other anolytes (H2SO4 and KHCO3), an activity loss and a higher electron transfer resistance were observed, which can be associated with the intergranular corrosion (observed by SEM) that occurs right after the acidic cleaning and results in catalyst deactivation. The catalyst deactivation is also supported by the appearance of two charge-transfer resistances in series for KHCO3 and H2SO4 anolytes in the equivalent electrical circuit used for modelling the Pb electrode EIS, exhibited in Fig. S1.†
SEM images for each anolyte were obtained for the Pb electrode before and after the CO2RR to evaluate the cathodic corrosion behaviour (Fig. 3). Due to the high reaction overpotential, cathodic corrosion is observed for all the anolytes' pH, but harsh deterioration is observed for acid and neutral anolytes. A higher H+ concentration in the anolyte induces proton migration through the cation exchange membrane, leading to intergranular corrosion of the Pb plate with the reaction using the acidic and near-neutral anolyte, Fig. 3b and c, respectively. The electrode corrosion by intergranular corrosion causes activity loss for the CO2RR over time, as seen in the current decay on the chronoamperometry graph (see Fig. 1b). The intergranular attack was not observed for the alkaline anolyte (Fig. 3d), though K+ ions can promote the lead electrode's corrosion. Still, at higher magnification, restructuring of the flat Pb plate can be seen, similar to the Pb plate in the presence of a corrosion inhibitor.51 The restructuring can also be related to the corrosion and electrodeposition processes of the lead ions.52 The inductively coupled plasma-optical emission spectroscopy (ICP-OES) data presented in Table S1† showed that higher K+ ions modify the corrosion process instead of inhibiting corrosion. In the presence of H+ and low K+ ions, cathodic corrosion occurs by the intergranular attack, which leads to activity loss. However, with a higher K+ ion concentration, the anodic corrosion produces a porous structure that maintains high activity due to the metal etch pits formed on the surface. This phenomenon occurs due to the low stability of the dissolution intermediate in the non-protic medium,53 which causes the partial conversion of the ions to their metallic state to form agglomerated particle spots,54 as observed in the HRSEM images, Fig. 3. The formed porous structure can keep the catalyst's superficial active area even though a harsher metal dissolution chemical is used. These results suggest that the CO2RR intermediates can adsorb on the electrode surface in higher K+ ions due to the increase in surface porosity caused by the intense corrosion process and due to the potassium-stabilized effect of CO2 intermediates at the catalyst surface, enabling their conversion to various products.43,55 Even with the restructuring, only a minor current decay over time is seen, unlike the other anolyte pH that exhibits a significant current density decay over time. Post-reaction DRX analysis (Fig. 4) did not show the formation of different phases on the Pb plate surface even after the electrode corrosion for acid and near-neutral anolytes, showing no change in the bulk structure of the electrode.
Fig. 4 XRD patterns of the Pb plate before and after CO2 reduction in acetonitrile 0.1 M TBAPF6 with different anolytes. |
The electrolysis using a K+ source anolyte (KHCO3 and KOH) produced a white precipitate due to cation migration through the Nafion membrane (Fig. 5), which was collected and washed in dry acetonitrile for analysis by FTIR and TGA. The FTIR spectrum (Fig. 6a) demonstrates that a mixture of compounds can be found in solid products. The CO2 reduction products in non-aqueous media have a considerably simple mechanism, as revised in ref. 15, 16 and 18, and can be identified using the FTIR spectrum combined with an analytical separation method, such as HPLC. Fig. 6a shows bands that can be assigned to the tartrate and oxalate ions signalled on the spectrum with the black and red arrows, respectively. The band at ∼3300 cm−1 can be assigned to the carboxylic acid in both compounds, and the band at 1585 cm−1 also confirms the presence of the products in the ion form due to the asymmetrical stretching of the carboxylate anions.56 The bands that correspond to the COO– stretching and bending vibration can be assigned to the tartrate56–58 (δCOO: 826 cm−1; 707 cm−1; and τCOO: 612 cm−1) and oxalate59–61 (νCOO: 1300 cm−1, βCOO: 771 cm−1, and WCOO: 520 cm−1). Additionally, no presence of the supporting electrolyte in the solid products and no characteristic band (∼1430 cm−1) for potassium carbonate are observed.62,63
Fig. 5 H-cell picture showing the precipitate formation on the catholyte side after the CO2RR in dry acetonitrile and KOH (0.5 M) as the anolyte. |
Fig. 6 (a) FTIR spectra for the precipitated CO2RR products and the supporting electrolyte; (b) TG and DTG analysis for the precipitated products. |
TGA/DTG analysis presented in Fig. 6b agrees with the FTIR spectrum. Three decomposition stages were verified from the TGA spectrum between 250 and 550 °C after water loss (>200 °C).64 These three primary decomposition stages are associated with the mixed products obtained from the CO2RR. The first and second stages (>350 °C) involve the decomposition of the tartrate ion into oxalate,65 corresponding to ∼20% weight loss due to the detachment of gaseous CO2 molecules from the tartrate crystal lattice.56 The third decomposition step involves the conversion of oxalate to carbonate with ∼7% weight loss between 450 and 550 °C, corresponding to the CO evolution.65,66 The mixture of the two solid products is due to the tartrate formation mechanism that occurs via the well-known process for converting CO2 to oxalate/oxalic acid by coupling two ·CO2− intermediates, followed by the dimerization of two oxalate molecules, summarized in Scheme 1 and described in Scheme 2a and b. With the main migration of H+ (H2SO4 anolyte), formic acid is the primary product of the CO2RR.67 However, with an increase in the K+ migration, more C–C coupled products are obtained, as represented in Scheme 1, and the tartrate formation reaction is presented in Scheme 2.
Scheme 1 Schematic representation of CO2RR mechanism modulation in non-aqueous electrolyte with the cation migration preference from the anolyte on the Pb plate surface in dried acetonitrile. |
The anolyte influence was verified by electrolysis at −2.3 V (vs. Ag/Ag+) for each anolyte, and an HPLC with a UV detector was used to quantify the products. Since the mobile phase for the HPLC analysis was acidic water (pH = 3), the CO2RR products were named by the protonated form. Also, it is essential to mention that experiments were carried out to evaluate the drying process in acetonitrile. In the collected post-reaction gas, only a trace of carbon monoxide from the CO2RR was detected in the CG, without the formation of hydrogen at −2.5 V vs. Ag/Ag+, showing the drying method's effectiveness. Fig. 7 exhibits the faradaic efficiency and the concentration of the detected products from the CO2RR. When potassium-based salts are used in the anolyte, higher faradaic efficiency is seen for the C2+ products. Besides, the presence of the K+ allows the formation of tartrate ions, which have been reported until now only by using an Ag-modified catalyst in the reduction reaction of glyoxylic acid18 and not as a product of CO2 reduction. To the best of our knowledge from the literature survey, Table S3,† this is reported for the first time for CO2RR with a Pb catalyst. Published papers usually use acidic or non-aqueous anolytes, achieving higher selectivity and faradaic efficiency for oxalate/oxalic acid (>80%).21,28,61,68 However, since the formation of tartrate depends on the viability of oxalate, the FE for carbonaceous products is expected to be lower. With the KHCO3 anolyte, the FE achieved by analyzing the cathodic electrolyte was 28%, 10%, and 37% for oxalic (OA), formic (FA), and tartaric acid (TA), respectively. The remaining faradaic efficiency was attributed to carbon monoxide, the only product detected in the gas phase. Higher faradaic efficiency was found using the KOH anolyte, 31% for OA, 16% for FA, and 53% for TA. The anolyte pH influences the amount of C2+ products on the catholyte side, as seen in Fig. 7b. Higher pH anolytes and low proton availability favour potassium migration in the crossover competition between the H+ and the K+. With the minimum migration of the H+, the reduction mechanism favours the C–C coupling,16,18 decreasing the energy barrier for C2+ products caused by the influence of potassium ions on the microenvironment of the electrode surface.34,43,69 These unprecedented results in non-aqueous electrolytes coincide with the recent reports for aqueous-based systems,44–46 where K+ ions can accelerate the carbon–carbon (C–C) coupling process, leading to more complex molecules from the CO2 reduction (Scheme 1).
Fig. 7 Anolyte influence on the (a) faradaic efficiency for CO2 reduction and on the (b) production rate for oxalic, formic, and tartaric acid at −2.2 V vs. Ag/Ag+. |
KOH was chosen as the anolyte to study the potential influence of CO2 conversion to tartrate since it showed the highest FE value for this product. The evaluated potentials were selected by LSV. The potentials studied were the potential right at the beginning of the onset, where the increase in the current density is observed (−2.2 V vs. Ag/Ag+), the potential at the end of the onset potential, where the current density growth is obvious (−2.3 V vs. Ag/Ag+), and the potential after the onset (−2.5 V vs. Ag/Ag+), see Fig. 1. Fig. 8a and b exhibit the faradaic efficiency and the concentration of the carbonaceous products at different potentials, respectively. In −2.2 V vs. Ag/Ag+, the most favoured reaction with more than 50% of FE was the formation of formic acid, even with the K+ ions. The amount of formic and oxalic acid produced was similar, but the rate of the tartaric acid was only 0.1 mM. At −2.5 V (vs. Ag/Ag+), more products were detected with a production rate of 0.17 μmol h−1 cm−2, 0.13 μmol h−1 cm−2, and 0.21 μmol h−1 cm−2 for oxalic, formic, and tartaric acid respectively. A loss in faradaic efficiency is observed due to the rapid formation and consumption of the ·CO2− intermediates that lead to the formation of gaseous CO (detected by GC). Fig. 8c and d show that when the anolyte concentration was improved, the electrolysis at the onset potential (−2.3 vs. Ag/Ag+) produced a significant amount of the C2+ products and a higher production rate was obtained (OA: 1.32 μmol h−1 cm−2 and TA: 1.49 μmol h−1 cm−2) with good faradaic efficiency, 35% and 60% for OA and TA, respectively. Compared with the literature, this is the first time tartaric acid was produced from the CO2RR using a Pb electrode in a non-aqueous medium (see Table S3†). Still, the tartaric acid formation achieved similar faradaic efficiency compared to recent reports.21,23,28
Unlike the potential increase, the increase in the K+ concentration improved the production without losing energetic efficiency, emphasizing the potential of the potassium ion effect in non-aqueous media. All the studied parameters for the electrochemical CO2 reduction using aqueous anolytes are summarized in Table 1.
Acids | Anolyte (0.5M) at −2.3 vs. Ag/Ag+ | KOH 5 M: potential (vs. Ag/Ag+) | KOH: anolyte concentration (M) | ||||||
---|---|---|---|---|---|---|---|---|---|
H2SO4 | KHCO3 | KOH | −2.2 | −2.3 | −2.5 | 0.25 | 0.5 | 1.0 | |
Faradaic efficiency (%) | |||||||||
Formic | 88.5 | 7.3 | 15.3 | 51.1 | 15.3 | 6.8 | 17.5 | 15.3 | 8.14 |
Oxalic | 9.6 | 27.6 | 32 | 22.4 | 32 | 20.4 | 21.4 | 32 | 32.7 |
Tartaric | 2.7 | 37.6 | 53.6 | 12.7 | 53.6 | 32.9 | 31.9 | 53.6 | 60.8 |
Production rate (μmol h−1 cm−2) | |||||||||
Formic | 4.69 | 6.94 | 2.97 | 4.33 | 2.97 | 14.05 | 6.37 | 2.97 | 1.46 |
Oxalic | 0.71 | 1.04 | 7.10 | 4.97 | 7.10 | 17.10 | 3.32 | 7.10 | 13.16 |
Tartaric | 0.06 | 1.33 | 5.01 | 1.32 | 5.01 | 21.00 | 3.17 | 5.01 | 14.95 |
The present work provided an innovative and promising approach to convert CO2 to multicarbon products, which are obtained in solid form (precipitated) and could be used strategically to design an easy and efficient separation process.
The reference electrode was freshly prepared daily and calibrated using a ferrocene standard solution (5 mM ferrocene in 0.1 M TBAPF6 in CH3CN).
The Pb plate was previously cleaned by polishing it with wet sandpaper (2000 grits), followed by electrochemical cleaning by applying −1.8 V vs. Ag/AgCl (KCl 3 M) in an H2SO4 solution (0.1 M) for 500 seconds. Before each analysis, an additional cleaning step was made by cyclic voltammetry (−1 to −2.5 V vs. Ag/Ag+) until current stabilization (around eight cycles), see Fig. S2.† All the electrochemical measurements were made using a potentiostat/galvanostat Autolab (model PGSTAT30, Metrohm).
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ta01172d |
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