Yun
Ku†
a,
Yi-An
Chen†
a,
Hung-Yi
Huang†
a,
Rou-Han
Lai
a,
Yi-Heng
Tu
a,
Ho-Hsiu
Chou
*abc and
Chi-Chang
Hu
*ab
aDepartment of Chemical Engineering, National Tsing Hua University, Hsinchu 300044, Taiwan. E-mail: cchu@che.nthu.edu.tw; hhchou@che.nthu.edu.tw
bCollege of Semiconductor Research, National Tsing University, Hsinchu 300044, Taiwan
cDepartment of Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok 10330, Thailand
First published on 9th December 2025
The increasing demand for efficient power solutions in portable and wearable electronics has highlighted flexible supercapacitors as a critical energy storage technology, offering high-power density, exceptional cycle life, and enhanced safety. Inspired by biomimetic design strategies, which have increasingly been employed to enhance the mechanical integrity of materials, this study adopts a bio-inspired approach to develop a structurally stable architecture through synthetic modification. We introduce a self-healing quasi-solid polymer electrolyte (QSPE) that addresses the limitations of conventional gel electrolytes by leveraging poly(acrylic acid) (PAA) for enhanced electrolyte retention and self-repair capabilities. Incorporating PAA facilitates the strong hydrogen bonding networks and optimizes the crosslinking density, achieving compatibility between mechanical robustness and ion transport. In this research, synaptic-inspired coPUAA330 has been identified as the most ideal composition. When integrated into supercapacitors soaked with tetraethylammonium tetrafluoroborate (TEABF4) in propylene carbonate (PC) as the electrolyte, the cell with coPUAA330 retains nearly 96% of its initial capacitance, even in relatively high water-content organic electrolytes. Furthermore, after undergoing cutting and self-repair, it retains 91% of its capacitance, demonstrating the strong self-healing ability. Additionally, the cell preserves 70% of its capacitance after 3000 charge–discharge cycles, highlighting its excellent cycling stability. Notably, flexible devices utilizing coPUAA330 exhibit stable capacitance retention up to a bending angle of 135° and retained 78% of their capacitance upon returning to their original state. These findings establish coPUAA330 as a high-performance, self-healing QSPE with exceptional mechanical flexibility and electrochemical reliability, reinforcing its potential for next-generation flexible supercapacitors.
To overcome these limitations, quasi-solid polymer electrolytes (QSPEs) have emerged as promising alternatives, effectively integrating the mechanical stability of solid electrolytes with the high ionic transport efficiency of liquid electrolytes. Among various QSPE materials, polyethylene glycol (PEG) is widely used due to its high dielectric constant and excellent chain flexibility.3 However, single-component QSPEs often exhibit relatively low ionic conductivity, poor thermal stability, and insufficient mechanical strength due to high crystallinity, limiting their practical applications.4 Alternatively, inorganic nanoparticles have been introduced to modify polymer electrolytes, effectively disrupting crystallinity and enhancing ionic transport pathways.5,6 Nevertheless, their limited compatibility with polymer matrices can lead to phase separation and mechanical instability.7 To address these issues, block copolymers with multi-phase architectures8,9 and tailored crosslinking densities have been extensively explored, offering a synergistic strategy to regulate the polymer crystallinity while improving ionic mobility, mechanical integrity, and electrolyte stability.
To develop reliable, flexible, and wearable devices, incorporating QSPEs with self-healing capability is not just beneficial but essential.10,11 Unlike conventional polymer electrolytes, recent self-healing QSPEs typically rely on dynamic covalent chemistries (e.g., imine,12 disulfide,13,14 and boronic/boronate ester exchange15) or non-covalent interactions (e.g., hydrogen bonds16 and metal–ligand coordination networks17,18). These dynamic interactions serve as sacrificial yet reversible bonds, enabling the restoration of structural integrity and functionality either spontaneously or upon mild external stimuli. Such self-healing behavior not only enhances the mechanical resilience of QSPEs but also significantly improves device durability, extends operational lifespan, and ensures stable and reliable electrochemical performance under mechanical deformation.19
Inspired by biomimetic design strategies that enhance material integrity,20 we adopted a bio-inspired approach to construct a structurally stable, self-healing QSPE through synthetic modification.21 Drawing from the synaptic structure of neurons, which facilitates the rapid signal transmission, we hypothesized that introducing a branched architecture could similarly enhance the ionic conductivity.22 To verify this idea, poly(acrylic acid) (PAA) was introduced as a crosslinker into the coPU block copolymer backbone, effectively modulating the polymer chain dynamics.23 The high ionic-storage capacity of PAA mimics the synaptic enhancements, improves the ion-transport efficiency, and simultaneously reinforces the mechanical stability.24,25 Furthermore, the abundant hydrogen bonding arising from the carboxyl groups in PAA, together with the urethane-derived hydrogen bonds, endows the coPUAA materials with intrinsic and efficient self-healing capability, significantly enhancing their structural durability and resistance to mechanical fatigue (Fig. 1(a)). By preserving structural integrity and functionality even after repeated deformation, the self-healing QSPEs are believed to play a pivotal role in advancing the next-generation energy storage applications.
| Sample | T g (°C) | Stress (MPa) | Strain (%) | Toughness (MJ m−3) |
|---|---|---|---|---|
| coPU | −37.13347 | 1.69 | 749.85 | 10.92 |
| coPUAA110 | −32.99912 | 0.87 | 1343.22 | 6.91 |
| coPUAA220 | −28.89518 | 0.83 | 3325.36 | 17.75 |
| coPUAA330 | −13.26305 | 1.44 | 5057.61 | 36.22 |
| coPUAA440 | 4.96255 | 1.63 | 3037.32 | 29.16 |
| coPUAA550 | 11.69653 | 1.82 | 2932.79 | 42.85 |
| coPUAA660 | 16.05044 | 1.75 | 2133.23 | 26.89 |
Temperature-programming FTIR experiments were performed to validate the presence of hydrogen bonding within the polymer network. As shown in Fig. 1(d), the FTIR spectra exhibit a clear peak shift of hydrogen bond-related functional groups of coPUAA330 as the temperature increases from 25 °C to 110 °C, providing evidence of the reversible nature of hydrogen bonds in coPUAA330. Further insights are obtained from the two-dimensional correlated FTIR spectroscopic (2D-FTIR) analysis. As shown in the synchronous 2D-FTIR spectrum (Fig. S4(a)), the cross-peaks are observed at 1545–1639 cm−1, indicating a strong correlation between amide C
O stretching and NH bending vibrations, suggesting that these hydrogen bonds form and break synchronously as temperature increases. Additionally, the asynchronous 2D-FTIR spectra (Fig. S4(b)) reveal a negative cross-peak at 1639–1695 cm−1, suggesting a sequential structural rearrangement between carbonyl hydrogen bonding and free carbonyl groups. This result implies that as temperature increases, the hydrogen-bonded carbonyls gradually dissociate before free carbonyls are fully disrupted, highlighting the hierarchical nature of hydrogen bond breakage in coPUAAx.
Uniaxial tensile tests at room temperature (displacement rate: 100 mm min−1) further quantify their mechanical properties (Fig. 1(e) and Table 1). The pristine coPU exhibits the high tensile strength (1.7 ± 0.2 MPa) but limited strain (800 ± 40%). Incorporating PAA into the polymer matrix, as demonstrated in coPUAA110, effectively reduces the initial tensile strength, as observed in coPUAA110 (0.8 ± 0.1 MPa), but markedly increases the strain capability (1400 ± 50%). This behavior suggests that PAA disrupts the tightly packed PU structure, resulting in enhanced flexibility. At an optimal PAA content of 330 mg, coPUAA330 achieves the remarkable tensile strain (5000 ± 100%) with moderate tensile strength (1.4 ± 0.2 MPa). Beyond this ratio, coPUAAx (x = 440, 550, 660) shows increased tensile strength but reduced strain due to a rigid PAA-dominated crosslinked network.
The presence of multiple hydrogen bonds in coPUAAx imparts the self-healing capability to the material. To confirm this behavior, optical microscopy was employed to observe deliberately notched coPUAAx films at room temperature (20 °C). The results indicate rapid self-healing in coPUAA330, achieving complete healing within 1 h (Fig. 1(f) and S5). Further confirmation is provided by the stress–strain curves of healed films (Fig. 1(g)), which quantitatively demonstrate the self-healing efficiency of coPUAA330. The results show that coPUAA330 restores its 96% tensile stress of the original value, highlighting the critical role of PAA in forming the intermolecular hydrogen bonds and dynamic networks that drive the self-healing process. In addition, the contact angle measurements using 1 M TEABF4/PC electrolytes (Fig. S6) reveal that coPUAA330 exhibits superior electrolyte affinity due to its abundant carboxyl groups, which promote ionic conduction. The complementary water contact angle tests (Fig. S7) further confirm that the optimized polymer structure in coPUAA330 facilitates the efficient ion transport, further reinforcing its promising potential for QSPE applications.
The ionic conductivity measurements conducted in coin cells (Fig. S9 and Table S1) reveal that the unmodified coPU exhibits a notably low ionic conductivity (0.0513 mS cm−1), underscoring its limited suitability for electrochemical applications. In contrast, the introduction of PAA as a branching structure within the coPU matrix significantly enhances ionic transport, verifying our design idea. Specifically, coPUAA330 achieves a maximum ionic conductivity of 0.485 mS cm−1, demonstrating that PAA incorporation not only facilitates ion transport by providing abundant –COO− groups but also improves material flexibility.28 However, a further increase in the PAA content, as in coPUAAx (x = 440, 550, 660), leads to a marked decrease in the ionic conductivity, attributable to the elevated crystallinity that impedes ion migration.29 This trend is further supported by the contact angle measurements using the 1 M TEABF4/PC electrolyte (Fig. S6), where coPUAA330 exhibits the lowest contact angle of 34.56°, indicating superior electrolyte affinity and a well-regulated polymer structure.30,31
The electrochemical properties of the synthesized coPU and coPUAAx polymer films were evaluated using a symmetric supercapacitor with two identical activated carbon (AC) electrodes to assess their suitability for high-power applications under various operating conditions. Cyclic voltammograms (CVs) of supercapacitors using the QSPE are shown in Fig. 2(a); both the original coPU and the modified coPUAA exhibit ideally capacitive behavior without faradaic reactions within a voltage window of 0–2.5 V.32 Notably, the introduction of PAA improves the reversibility of the capacitive response, with coPUAA330 demonstrating the most rectangular CV profile, attributable to its optimized ionic conductivity and moderate crystallinity. In contrast, with the further increase in the crystallization of coPUAA440, the PAA-dominated crosslinked network restricts the ion transport, resulting in high iR responses and the emergence of distorted, leaf-like CVs.33,34 Galvanostatic charge–discharge (GCD) measurements (Fig. 2(b)) further confirm the enhanced ionic transport in the coPUAAx system. Specifically, the cell using coPUAA330 exhibits the smallest iR-drop and achieves a remarkable specific capacitance (27.7 F g−1), nearly 10 times that of the cell using pristine coPU (2.9 F g−1), as shown in Table S2. This enhancement can be attributed to the branched polymer architecture and abundant carboxyl groups introduced by PAA, which facilitate the ion transport within the QSPE. Conversely, the excessive crosslinking in coPUAA660 leads to high internal resistance, as reflected by an iR-drop exceeding 2 V, rendering it unsuitable for QSPE applications. In contrast, coPUAA330 effectively reduces the internal resistance via maximizing the ionic transport, meeting the essential criteria for the application of high-performance QSPE-based supercapacitors.
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| Fig. 2 (a) CVs measured at 5 mV s−1, (b) GCD curves obtained at 0.5 A g−1, and (c) EIS analysis for the cells using coPU and coPUAAx with various PAA ratios. (d) CVs measured at 5–25 mV s−1 and (e) GCD curves obtained at 0.5–1 A g−1 for the coPUAA330 cell. (f) The specific capacitance vs. current density comparison for AC-based cells using coPUAA330 and coPU. (g) Cycle performance of the coPUAA330 cell at 0.5 A g−1. (h) The Ragone plot comparison for supercapacitors with various types of polymer electrolytes.38–49 All values are normalized to the total mass of active materials. | ||
Building on these observations, electrochemical impedance spectroscopy (EIS) was employed to further investigate the impact of the PAA content on the impedance characteristics of the cells using coPUAAx-based QSPEs in Fig. 2(c). To establish a reliable interpretation, pristine coPU and coPUAA660 were chosen as typical samples to define the equivalent circuit, given their high impedance and distinct semicircle features. Based on this framework, the EIS responses can be divided into five characteristic parts. The real part resistance at the high-frequency end indicates the intrinsic resistance of the QSPE (i.e., RS), which shows similar information to that in Fig. S9. The two small semicircles in the high- and middle-frequency regions are attributable to the contact impedance at the AC/current collector interface (Rif and CPEif in parallel) and interparticle impedance among AC particles (RP and CPEP in parallel). The third semicircle in the relatively low-frequency region could be linked to the interfacial resistance when ions transport through the AC/electrolyte interface (RPD and CPEPD in parallel). The ion-diffusion impedance within porous particles of supercapacitors using liquid electrolytes was commonly fitted by the transmission line model (TLM) proposed by Levie, denoted as Ma. Finally, at frequencies close to the low-frequency end, a capacitor-like behavior is modeled by a constant phase element, as shown in Fig. S10.35 As summarized in Table S3, the pristine coPU and coPUAA660 exhibit the highest RS, attributable to two reasons in increasing the intrinsic resistance of QSPEs. For the pristine coPU, the absence of crosslinking within the coPU limits the formation of ion channels, reducing the ionic conductivity. For the coPUAA660, on the other hand, the excessive crosslinking within the polymer reduces the electrolyte affinity, decreasing the moving rate of ions.30 Moreover, both materials display prominent semicircles in the low-frequency region, indicating elevated RPD values that are unfavorable for supercapacitor applications.
In contrast, the incorporation of an optimized PAA content in coPUAA330 significantly reduces RS, RP and RPD, revealing the impact of a QSPE polymer network design, promoting not only the intimate interfacial contact with the AC matrix but also the ion movement. With the optimized branching structure, coPUAA330 minimizes spatial hindrance, enhances material flexibility, and facilitates efficient ionic transport channels, effectively achieving the lowest equivalent series resistance (ESR) among all coPUAA samples.
CVs measured at various scan rates were performed for the coPUAA330 and coPU cells (Fig. 2(d) and S11). The cell with the pristine coPU displays distorted responses, indicating the suboptimal ionic transport. In contrast, the supercapacitor using coPUAA330 exhibits highly symmetric CV profiles even at high scan rates. These findings highlight the significant role of the PAA-induced synaptic architecture in facilitating the ionic transport pathways and capacitive properties. Besides, the GCD tests at various current densities further emphasize the stark contrast. As shown in Fig. 2(e), the cell using coPUAA330 shows nearly ideal charge–discharge curves with a minimal iR-drop, even at 1 A g−1, whereas the one with coPU exhibits the pronounced asymmetric charge–discharge behavior and significant voltage losses (Fig. S12). These phenomena confirm that the PAA incorporation enables coPUAA330 to enhance its ionic conductivity, rendering the cell to achieve an ideal electric double-layer charge storage mechanism suitable for high-power supercapacitor applications. The specific capacitance comparison (Fig. 2(f)) demonstrates that the specific capacitance of ACs from the coPUAA330 cell is 2.5 times that of the coPU-based cell at low current densities, while this difference increases to nearly 10-fold at 1 A g−1, highlighting its superior rate capability under high current conditions. The long-term cycling test shown in Fig. 2(g) reinforces the durability of coPUAA330, retaining approximately 70% of its initial capacitance even after 3000 cycles. The gradual decline likely arises from the limited compatibility between the PVDF binder and the coPUAA330 electrolyte, which probably disrupts the ionic pathways and increases the interfacial resistance during the cycling test.
To further assess the performance of coPUAA330, we compared the specific energy and power of the coPUAA330 cell with other high-efficiency supercapacitor systems using a Ragone plot, as shown in Fig. 2(h). The energy densities at different current densities were obtained using the following formula:36,37
![]() | (1) |
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Material characterization and electrochemical testing revealed several limitations of pristine coPU as a QSPE for supercapacitors. Despite its abundance of ether groups, the insufficient flexibility and low ionic conductivity hinder its practical applicability. The incorporation of PAA as a crosslinker fundamentally alters the coPU structure. As a structural skeleton, the long-chain architecture of PAA enhanced the flexibility, and its abundant carboxyl groups serve as synaptic-like ionic transport sites, significantly improving the ionic conductivity. Additionally, PAA introduces dynamic hydrogen-bonding interactions, conferring effective self-healing capabilities.
Furthermore, our findings demonstrate that the mechanical properties and electrochemical performance of coPUAAx as a QSPE are closely regulated by the degree of PAA incorporation. At low PAA ratios, the limited number of synaptic sites results in a loosely crosslinked network, which moderately enhances the ionic transport through carboxyl groups but compromises mechanical robustness and overall electrochemical performance. Conversely, an excessive PAA content leads to an over-crosslinked network dominated by PAA, where the carboxyl groups tend to form intramolecular hydrogen bonds, increasing the crystallinity of QSPEs and impeding the ion mobility. As shown in Fig. 1(a), the optimal PAA content, precisely tuned to align with the Tg point of coPUAAx, promotes a well-balanced synaptic structure that optimizes the chain dynamics, facilitates the ionic conduction, and enables the self-healing behavior. This synergistic effect, driven by the PAA-based synaptic architecture, establishes coPUAAx as a promising QSPE for flexible supercapacitors.
Second, an alternative evaluation method was employed to investigate the reconstruction of ionic conduction pathways. In this ion channel reconstruction test, two identical 70 µm coPUAA330 membranes were aligned and assembled into a full EDLC configuration. As shown in Fig. 3(d), the bilayer structure successfully exhibited ideal capacitive behavior at 0.1 A g−1, confirming the feasibility of ionic transport across the healed interface. Notably, the GCD curve in the first cycle displayed a significantly higher initial voltage compared to subsequent cycles, as further illustrated in Fig. 3(e). This elevated onset voltage is indicative of a transient increase in internal resistance, likely due to incomplete ionic and interfacial recovery at the newly formed junction. The progressive decrease and stabilization of the initial voltage in later cycles suggest the gradual reformation of continuous ion transport pathways and restoration of interfacial integrity, thereby highlighting the effective ionic pathway reconstruction capability of coPUAA330. Although the first-cycle GCD profile exhibited a notably high iR drop (from 0 to 0.86 V) on the charge curve, the discharge cell capacitance was comparable to that of subsequent cycles. In addition, Fig. S14 shows the direct current ESR values derived from the slope of the iR-drop against the applied current during the GCD discharge process. The bilayer coPUAA330 system showed only 43.5% higher resistance than twice that of the monolayer configuration, indicating that the reconstructed interface imposed minimal additional transport resistance. This is reasonably attributed to the highly interconnected ion conduction pathways formed by the dynamic hydrogen bonding network in coPUAA330, which facilitates efficient ionic mobility across the self-healed junction. This observation suggests that, despite temporary resistance at the interface, the reconstructed ion transport network is sufficiently effective to support stable energy storage performance from the onset of operation.
In addition to mechanical resilience, coPUAA330 addresses challenges posed with water in organic electrolyte systems, where moisture can trigger side reactions above 1 V,51 increasing the risk of explosions,52,53 and causing performance degradation in low-temperature environments.54 Given the unavoidable presence of trace water, materials capable of stabilizing water molecules are crucial for retaining electrochemical stability in high water-content environments. According to the literature, PAA, due to its abundant hydrogen bonding sites, is a highly hydrophilic polymer.55,56 Leveraging the hydrophilic nature of PAA, coPUAA330 effectively immobilizes water through extensive hydrogen bonding, mitigating moisture-induced performance losses (as shown in Fig. 4(a)). To evaluate this capability of coPUAA330, experiments were conducted using TEABF4/PC electrolytes stored in a glove box under ambient conditions for a long period, during which the water content reached 150 ppm (measured by Karl Fischer titration). Fig. 4(b) illustrates that coPUAA330, characterized by its high ionic conductivity and abundant hydrogen bonding sites, effectively sustains the internal resistance in the relatively high water-content electrolytes. Similar results are observed in the GCD curves in Fig. 4(d), where the negligible variation in iR-drop between systems with 8 ppm and 150 ppm water, preserving the electrochemical performance. The CV & GCD measurements (Fig. 4(c) and (d)) further confirm that the cell using coPUAA330-based QSPE maintains reversible capacitive behavior even when soaked in high water-content electrolytes. The GCD curves under high water content retain 96.8% of their original capacitance, as shown in Table S4. The phenomenal self-healing ability of coPUAA330 can be attributed to its PAA synaptic branching, which promotes the formation of abundant hydrogen bonds. Importantly, the contact angle measurements (refer to Fig. S6) further validate the strong hydrophilicity of coPUAA330, with a measured contact angle of approximately 40.44°, indicative of strong water affinity. This suggests that water molecules are more readily attracted to and retained by the polymer chains, confirming the strong interactions between the polymer and water. These interactions not only stabilize the electrolyte composition but also enhance the water molecule immobilization, contributing to the durability and environmental tolerance of the QSPE in electrochemical energy storage devices.
To assess the feasibility of coPUAA330 in flexible supercapacitor applications, a symmetric supercapacitor was assembled with coPUAA330 as the QSPE and two identical AC-coated copper foil electrodes, as illustrated in Fig. 5(a). The annealed Cu foil was employed as the substrate owing to its favorable mechanical flexibility and packaging compatibility, without compromising the electrochemical performance. The CVs in Fig. 5(b) display a near-rectangular shape, indicating typical capacitive behavior, while the GCD curves exhibit consistent triangular shape across current densities from 0.5 A g−1 to 1 A g−1. Although a higher iR-drop is observed compared to the coin-cell system, likely due to the absence of internal cell pressure, coPUAA330 maintains efficient ion transport and electrode contact (Fig. 5(c)). Given the demands of flexible devices, the mechanical resilience of coPUAA330 was assessed under various bending conditions. As shown in Fig. S15, the charge–discharge profiles remain stable at a current density of 0.5 A g−1 across bending angles from 0° to 180°. The corresponding specific capacitance values, shown in Fig. 5(d), remain stable up to 135°, with 78% capacitance retention when the device returns to 0°. This mechanical durability is attributed to the dynamic hydrogen-bonding network within coPUAA330, which supports repeated deformation while preserving the structural integrity. Moreover, its inherent self-healing capability mitigates the microstructural damage that may accumulate during flexing, ensuring sustained electrochemical performance over the extended use. These results demonstrate that coPUAA330 combines the mechanical adaptability, self-repairability, and electrochemical stability, which confirm this polymer as a promising QSPE for the next-generation flexible supercapacitors capable of withstanding mechanical fatigue without compromising energy storage performance.
These synergistic properties enable coPUAA330 to maintain outstanding electrochemical reliability under mechanical stress, with 78% capacitance retention after repeated bending, 91.3% retention post self-healing, and 70% retention after 3000 charge–discharge cycles. Furthermore, coPUAA330 demonstrates exceptional environmental tolerance, preserving performance even when soaked in relatively high water-content electrolytes. These results highlight the pivotal role of PAA-regulated crosslinking in tuning QSPE properties and establish coPUAA330 as a highly promising candidate for the next-generation flexible supercapacitors, offering a synergistic combination of mechanical resilience, self-healing capability, and electrochemical reliability essential for wearable and portable energy storage applications.
Supplementary information (SI): a schematic illustration of the coPUAAx synthesis process, GPC spectra, dynamic mechanical analysis (DMA), two-dimensional FTIR (2D-FTIR) analysis, optical microscopy (OM) images, water contact angle measurements, electrochemical impedance spectroscopy (EIS) fitting results, a schematic representation of the coin-cell configuration, calculations of specific capacitance and iR-drop, and a comparative evaluation of electrochemical performance among coPUAAx. See DOI: https://doi.org/10.1039/d5ta06583f.
Footnote |
| † These authors contributed equally to this work. |
| This journal is © The Royal Society of Chemistry 2026 |