Open Access Article
Mohamed Abu Shuheila,
Miqat Talib Hamadab,
Subbulakshmi Ganesanc,
Subhashree Rayd,
Noor Mazin Basheere,
Karthikeyan Jayabalanf,
Atreyi Pramanikg,
Apurav Gautamh and
Arsham Banimadadi
*i
aFaculty of Allied Medical Sciences, Hourani Center for Applied Scientific Research, Al-Ahliyya Amman University, Amman, Jordan
bCollege of Pharmacy, Department of Pharmaceutical Sciences, AL-Turath University, Baghdad, Iraq
cDepartment of Chemistry and Biochemistry, School of Sciences, JAIN (Deemed to be University), Bangalore, Karnataka, India
dDepartment of Biochemistry, IMS and SUM Hospital, Siksha ‘O’ Anusandhan, Bhubaneswar, Odisha-751003, India
eDepartment of Medical Laboratory Techniques, College of Health and Medical Technology, Alnoor University, Mosul, Iraq
fDepartment of Chemistry, Sathyabama Institute of Science and Technology, Chennai, Tamil Nadu, India
gSchool of Applied and Life Sciences, Division of Research and Innovation, Uttaranchal University, Dehradun, Uttarakhand, India
hCentre for Research Impact & Outcome, Chitkara University Institute of Engineering and Technology, Chitkara University, Rajpura, 140401, Punjab, India
iYoung Researchers and Elite Club, Islamic Azad University of Tehran, Tehran, Iran. E-mail: arshambanimadadi.academic@gmail.com
First published on 13th April 2026
The electrochemical reduction of metronidazole at nanostructured electrode interfaces involves a complex interplay of mass transport, electron-transfer kinetics, and redox mediation within the catalytic layer. In this work, a mechanistically grounded pseudo-two-dimensional (P2D) modeling framework is developed to quantitatively describe metronidazole reduction at a cobalt oxide nanoparticle-modified glassy carbon electrode. The model explicitly couples diffusion in the electrolyte with effective diffusion, Butler–Volmer kinetics, and dynamic Co2+/Co3+ redox mediation within a porous CoOx nanolayer, enabling spatially resolved analysis of transport–reaction interactions while retaining computational efficiency. The simulations successfully reproduce key experimental features, including cathodic peak enhancement, reduced overpotential, and diffusion-controlled current behavior. Quantitative analysis reveals that CoOx surface modification leads to nearly an order-of-magnitude increase in the effective heterogeneous rate constant compared with the bare electrode. The results further demonstrate that catalytic enhancement arises from dynamic redox-state evolution and spatially distributed reaction zones rather than from increased surface area alone. In addition, the model identifies an optimal CoOx layer thickness, beyond which internal mass transport limitations reduce catalyst utilization. Overall, the proposed P2D framework provides a robust and generalizable platform for mechanistic interpretation and rational design of high-performance nanostructured electrochemical sensors.
The analytical performance of electrochemical sensors is strongly governed by the physicochemical properties of the electrode surface. Bare electrodes, such as unmodified glassy carbon electrodes, often suffer from sluggish electron-transfer kinetics, limited adsorption capability, and poor sensitivity toward MNZ reduction.14 To overcome these limitations, extensive research efforts have focused on modifying electrode surfaces with nanostructured materials that can enhance catalytic activity, increase effective surface area, and facilitate charge transfer processes.15–17 Among these materials, metal oxide nanoparticles have attracted considerable attention due to their chemical stability, tunable electronic structure, and favorable redox properties. Cobalt oxide-based nanomaterials, in particular, have emerged as promising electrocatalysts for electrochemical sensing applications. Their multiple oxidation states enable redox mediation mechanisms that can significantly accelerate electron-transfer reactions involving nitroaromatic compounds.18–20 When deposited as porous nanostructured layers on conductive substrates, cobalt oxide nanoparticles provide a high density of electrochemically active sites while maintaining efficient mass transport pathways for reactant diffusion. Such characteristics are especially advantageous for sensing applications involving diffusion-controlled and kinetically sluggish redox reactions, such as the electrochemical reduction of MNZ.21,22
Recent advances in nanostructured electrode design have demonstrated that combining metal oxides with conductive supports or forming hierarchical porous architectures can further improve sensor performance. These strategies enhance catalyst utilization, reduce overpotential, and expand the linear detection range. Nevertheless, despite substantial experimental progress, a detailed mechanistic understanding of the coupled transport and reaction processes occurring within nanostructured catalytic layers remains limited. In many studies, the observed electrochemical response is interpreted using simplified or lumped models that do not explicitly account for internal diffusion limitations, redox-state dynamics, or spatial heterogeneities within the electrode architecture.23–25
To overcome these limitations, physically grounded modeling frameworks capable of explicitly resolving the coupled interplay between mass transport, electrochemical kinetics, and redox mediation are indispensable. Such approaches extend beyond phenomenological interpretation by enabling quantitative analysis of experimental electrochemical responses while simultaneously offering mechanistic insight into the factors governing catalytic efficiency and transport limitations. Despite the extensive application of CoOx-based electrodes in electrochemical sensing, most theoretical descriptions reported in the literature rely on simplified one-dimensional diffusion–reaction models or empirical kinetic expressions. These approaches generally treat the catalyst layer as a uniform reactive boundary and therefore do not explicitly account for the coupled effects of charge transfer kinetics, mass transport inside the porous catalyst layer, and catalyst layer thickness.
In this work, a pseudo-two-dimensional (P2D) modeling framework is developed to describe the electrochemical sensing behavior of the CoOx-modified electrode. In contrast to conventional models, the proposed framework explicitly resolves the transport of the analyte within the porous catalyst layer while simultaneously capturing the electrochemical reaction kinetics occurring on the distributed catalytic sites. This formulation enables a physically consistent description of the coupling between diffusion, reaction, and catalyst layer structure. The main novelty of the present study lies in applying the P2D modeling approach to electrochemical sensing with CoOx nanolayers, which allows the influence of catalyst layer thickness, effective transport properties, and reaction kinetics to be analyzed within a unified theoretical framework. This approach provides deeper insight into the interplay between transport and catalytic activity, offering a more predictive tool for the design and optimization of electrochemical sensors.
To facilitate a clearer conceptual understanding of the proposed pseudo-two-dimensional framework, a schematic representation of the coupled transport and reaction mechanisms involved in the electrochemical reduction of metronidazole at the CoOx-modified electrode is presented in Fig. 1. As illustrated, metronidazole molecules diffuse from the bulk electrolyte toward the electrode surface through the electrolyte domain (x-domain). Upon reaching the porous cobalt oxide layer, the reactant penetrates the nanostructured catalytic film where effective diffusion and spatially distributed electrochemical reactions occur within the radial domain (r-domain). The electrochemical process is described using Butler–Volmer interfacial kinetics coupled with a dynamic redox mediation mechanism associated with Co2+/Co3+ surface sites in the CoOx matrix. In the present modeling framework, the reduction of metronidazole is represented as an overall irreversible four-electron process, with the first electron-transfer step assumed to be rate-determining, while intermediate reactions are not explicitly resolved. The schematic also highlights the role of the porous catalytic layer as both an electron-transfer interface and a redox-active mediator that facilitates charge transport and enhances the electrochemical reduction process.
Although the SEM observations indicate that the CoOx layer consists of aggregated nanoparticles with characteristic dimensions below 100 nm, the present model does not explicitly resolve individual nanoparticles within the catalyst layer. Instead, the CoOx coating is represented as an effective porous medium described by averaged structural parameters such as porosity, tortuosity, and specific surface area. This continuum representation enables the collective influence of nanoscale morphology on electrochemical performance to be incorporated without requiring particle-resolved geometrical modeling. Within this framework, the influence of particle size is introduced indirectly through the effective electrochemically active surface area and the resulting exchange current density. Smaller nanoparticles typically provide a higher surface-to-volume ratio and a greater density of accessible catalytic sites, which increases the effective reaction rate and enhances the observed current density. Conversely, larger particles would decrease the available catalytic surface area per unit volume and thus reduce catalytic utilization. Because the SEM characterization provides only an upper bound for the particle size (<100 nm), the electrochemical response of the CoOx layer is represented through effective parameters calibrated against experimental electrochemical data.
Within the P2D formulation, two coupled one-dimensional domains are defined. The real spatial dimension (x-domain) represents mass transport of MTZ in the electrolyte perpendicular to the electrode surface, extending from the electrode–electrolyte interface (x = 0) to the bulk solution (x = Le). In this domain, MTZ transport is governed primarily by diffusion under quiescent conditions. The pseudo-dimension (r-domain) represents effective transport and reaction processes within the CoOx nanolayer, spanning from the GCE substrate (r = 0) to the outer surface of the catalytic layer (r = δCoOx). This pseudo-dimension captures the influence of porosity, tortuosity, and internal surface area on reactant accessibility and reaction kinetics without resolving the full three-dimensional microstructure.26,27 The two domains are coupled at the electrode interface through continuity of concentration and flux, ensuring mass conservation between the electrolyte and the porous catalytic layer. The electrode is treated as a flat surface with a geometric area consistent with experimental conditions, and the CoOx layer is assumed to be uniformly distributed across this area. This geometric representation enables the model to reproduce key experimental observations, including diffusion-limited currents and reductions in overpotential upon surface modification, while maintaining computational efficiency suitable for parameter estimation and sensitivity analysis.
While the pseudo-two-dimensional (P2D) framework has been widely employed for describing coupled transport and reaction phenomena in porous electrochemical systems, the novelty of the present work lies in its adaptation to the modeling of an electrochemical sensing architecture based on a nanostructured CoOx-modified electrode for metronidazole detection. In contrast to conventional applications of the P2D method (primarily developed for battery electrodes and energy-storage systems) the proposed model explicitly couples diffusion of the analyte within the electrolyte domain with heterogeneous electrocatalytic reactions occurring on the nanostructured CoOx surface. This framework allows simultaneous representation of mass transport in the bulk solution, interfacial charge-transfer kinetics, and the catalytic reduction pathway of metronidazole within a unified computational structure. Furthermore, the model incorporates the physicochemical characteristics of the modified electrode architecture and the electrochemical behavior of the nitro-containing analyte, enabling a mechanistic interpretation of the sensing response beyond empirical voltammetric analysis. Therefore, the novelty of this study does not arise from the P2D formalism itself, but from its integration into the quantitative description of the electrochemical sensor architecture and the catalytic detection mechanism of metronidazole. This implementation demonstrates how the P2D framework can be extended from traditional energy-storage systems to electrochemical sensing platforms involving nanostructured electrocatalysts.
![]() | (1) |
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| Parameter | Symbol | Value | Unit |
|---|---|---|---|
| MTZ concentration | CMTZ | — | mol m−3 |
| MTZ diffusion coefficient | DMTZ | 1.03 × 10−10 | m2 s−1 |
| Effective diffusion coefficient | Deff | DMTZε1.5 | m2 s−1 |
| Porosity of CoOx layer | ε | 0.4 | — |
| CoOx layer thickness | δCoOx | 200 | nm |
| Heterogeneous rate constant | k0 | 5.0 × 10−4 | m s−1 |
| Exchange current density | j0 | 1.0 × 10−3 | A m−2 |
| Transfer coefficient | α | 0.64 | — |
| Surface site density | Γ | 1.0 × 10−5 | mol m−2 |
| Number of electrons | n | 4 | — |
| Temperature | T | 298 | K |
| Faraday constant | F | 96 485 |
C mol−1 |
| Gas constant | R | 8.314 | J mol−1 K−1 |
This formulation avoids the unphysical assumption of a volumetric reaction in the bulk electrolyte while maintaining numerical coupling between the two domains.
![]() | (3) |
| Deff = DMTZε1.5 | (4) |
| Rrxn(r) = k0Cs(r)θCo3+(r) | (5) |
In the actual catalyst layer, the CoOx material is composed of a heterogeneous assembly of nanoscale particles distributed within a porous structure. Electrochemical reactions occur locally on the surfaces of these individual nanoparticles, leading to spatially discrete reaction events at the microscopic scale. However, explicitly resolving each particle within the computational domain would require extremely fine spatial resolution and would significantly increase the computational cost of the model. Therefore, in the present study the catalyst layer is represented using a continuum porous-media description in which the microscopic reaction events are spatially averaged over a representative elementary volume of the catalyst layer. The resulting formulation introduces an effective volumetric reaction rate that represents the collective activity of the distributed catalytic nanoparticles. The physical interpretation of this spatial averaging approach is illustrated schematically in Fig. 2. The left panel represents the actual heterogeneous nanoscale structure consisting of discrete catalytic particles where reactions occur locally, while the right panel shows the equivalent continuum representation adopted in the model, in which these discrete events are replaced by an averaged volumetric reaction rate within the porous CoOx layer.
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It is important to note that although the applied potential is cathodic, the electrochemical oxidation of Co2+ to Co3+ at the CoOx surface sites is an intrinsic step of the EC-type mediation cycle. In this cycle, the electrode potential drives the oxidation of Co2+ to Co3+ (electrochemical step, E), while Co3+ subsequently reduces MTZ and is regenerated as Co2+ (chemical step, C). Therefore, more negative applied potentials accelerate the electrochemical step, sustaining a higher steady-state Co3+ fractional coverage, which in turn enhances the rate of MTZ reduction.
| Cs(r = δCoOx, t) = CMTZ(x = 0, t) | (9) |
The total faradaic current is obtained by integrating the local current density across the CoOx layer thickness and the geometric electrode area. This coupled formulation enables simultaneous resolution of diffusion, redox mediation, and electrochemical kinetics while retaining computational efficiency.
Mass transport of MTZ is assumed to be diffusion-controlled in both the electrolyte and the CoOx nanolayer. Convective and migrational contributions are neglected due to the quiescent conditions and the presence of a high-concentration supporting electrolyte, as confirmed by the linear dependence of peak current on the square root of scan rate. Accordingly, the model is not intended for flow-assisted or forced-convection systems. The catalytic enhancement provided by the CoOx-modified electrode is described through a redox mediation mechanism involving Co2+/Co3+ surface couples, with the fraction of active Co3+ sites treated as a dynamic variable. Structural and chemical heterogeneities of the oxide layer are incorporated through effective kinetic and transport parameters, yielding an averaged description of catalytic activity.
Ohmic losses within the CoOx layer are neglected due to its nanoscale thickness and relatively high conductivity, while the porous structure of the film is represented using homogeneous effective porosity and specific surface area. All simulations are performed under isothermal conditions at 298 K, and possible side reactions or interference effects are excluded in accordance with the nitrogen-purged experimental environment. Within these assumptions, the P2D model reliably reproduces the experimental electrochemical response of the CoOx-modified electrode while maintaining a clearly defined range of applicability.
Mass transport of MTZ in both domains was modeled using the “Transport of Diluted Species” interface, while electrochemical reaction kinetics were implemented via the “Electrochemistry” module using Butler–Volmer formalism. The temporal evolution of the Co2+/Co3+ redox mediator fraction was described using a distributed ordinary differential equation (ODE), solved simultaneously with the transport equations. The volumetric reaction rate calculated in the pseudo-dimension was spatially averaged and introduced as a sink term in the electrolyte domain, ensuring mass conservation across the coupled domains.
Boundary conditions were defined to match experimental protocols. In the x-domain, the bulk MTZ concentration was fixed at 1.0 mM at x = Le, while a flux continuity condition was imposed at the electrode surface (x = 0). In the r-domain, a no-flux condition was applied at the impermeable glassy carbon substrate (r = 0), and concentration continuity was enforced at the outer boundary (r = δCoOx), where the local concentration equals the interfacial electrolyte concentration. The applied potential was introduced as a time-dependent boundary condition at the electrode surface to simulate cyclic voltammetry, with a potential sweep from −1.2 to 0.2 V vs. Ag/AgCl at a scan rate of 50 mV s−1 (hereafter referred to as the standard simulation protocol).
The computational mesh was refined to ensure numerical accuracy while maintaining reasonable computational cost. Quadratic finite elements were employed, with approximately 1000 elements along the x-domain and 200 elements along the r-domain. Time-dependent simulations were performed using a backward differentiation formula (BDF) solver with a relative tolerance of 10−4. Under these settings, each cyclic voltammetry simulation required approximately 12 minutes on a standard workstation (Intel Core i7 processor, 16 GB RAM), demonstrating the computational efficiency of the P2D approach compared to higher-dimensional models. Model parameters were obtained either directly from experimental measurements or through fitting to electrochemical data. Parameter optimization was carried out using the COMSOL Optimization Module by minimizing the deviation between simulated and experimental current responses, particularly the peak current and peak potential in cyclic voltammetry. Sensitivity analysis revealed that the intrinsic rate constant (k0) and the specific surface area (as) exert the strongest influence on the simulated current response, whereas moderate variations in porosity and diffusion coefficient produced comparatively smaller effects (Table 2).
| Parameter | Symbol | Value | Unit | Description |
|---|---|---|---|---|
| Electrolyte domain length | Le | 100 | µm | Effective diffusion layer thickness |
| CoOx layer thickness | δCoOx | 200 | nm | Catalytic layer thickness |
| Number of elements (x-domain) | — | ∼1000 | — | Mesh resolution |
| Number of elements (r-domain) | — | ∼200 | — | Mesh resolution |
| Time integration method | — | BDF | — | Time-dependent solver |
| Relative tolerance | — | 1 × 10−4 | — | Solver accuracy |
| Potential scan rate | ν | 50 | mV s−1 | CV simulation |
| Potential window | — | −1.2 to 0.2 | V | vs. Ag/AgCl |
| Initial Co3+ fraction | θ0 | 0.5 | — | Equilibrated state |
| Computation time per CV | — | ∼12 | min | Standard workstation |
| Parameter | Experimental value39 | P2D model prediction | Relative deviation |
|---|---|---|---|
| Reduction peak potential (V vs. Ag/AgCl) | −0.697 | −0.700 | < 1% |
| Peak current density (A m−2) | −0.62 | −0.60 | 3.20% |
| Electrochemical reversibility | Irreversible | Irreversible | — |
| Dominant control regime | Diffusion-controlled | Diffusion-controlled | — |
Beyond reproducing the overall electrochemical response, the model quantitatively captures the kinetic characteristics of the MTZ reduction process. The experimentally determined Tafel slope of 92.2 mV dec−1 corresponds to a charge transfer coefficient of approximately 0.64, assuming a one-electron rate-determining step.40 The same value of the transfer coefficient is obtained directly from the Butler–Volmer formulation implemented in the porous CoOx layer, without invoking any empirical correction. Furthermore, the heterogeneous rate constant extracted from the P2D framework falls within the same order of magnitude as that inferred experimentally, confirming the physical consistency of the redox-mediated kinetic description. A detailed comparison of kinetic parameters is provided in Table 4. The transport behavior of MTZ is also accurately reproduced by the model. The diffusion coefficient employed in the electrolyte domain of the P2D framework was taken directly from chronoamperometric analysis reported in the reference study, yielding a value of 1.03 × 10−10 m2 s−1. The resulting simulated current responses exhibit diffusion-controlled characteristics consistent with classical mass-transport theory. Importantly, the agreement between simulated and experimental transport behavior is achieved without introducing additional fitting parameters, indicating that the coupling between electrolyte diffusion and porous-layer transport is physically sound.
| Parameter | Experimental39 | P2D model | Agreement |
|---|---|---|---|
| Transfer coefficient (α) | 0.64 | 0.64 | Excellent |
| Tafel slope (mV dec−1) | 92.2 | 91–93 | Excellent |
| Heterogeneous rate constant (m s−1) | ∼10−4 | 5.0 × 10−4 | Same order |
| Diffusion coefficient (m2 s−1) | 1.03 × 10−10 | 1.03 × 10−10 | Exact |
| Rate-determining step | 1 e− | 1 e− | Consistent |
In addition to electrochemical and kinetic validation, the model was assessed in terms of analytically relevant sensing performance metrics. The P2D simulations predict a linear response range extending approximately from 7 to 980 µM MTZ, which closely matches the experimentally reported linear range of 6.95–982.98 µM. Moreover, the model predicts a detection limit on the order of 3 µM, in excellent agreement with the experimentally reported value of 3.12 µM based on a signal-to-noise ratio of three. These results, summarized in Table 5, demonstrate that the model reliably captures not only the electrochemical response but also the practical analytical performance of the CoOx-modified electrode.
| Metric | Experimental value39 | P2D model prediction | Agreement |
|---|---|---|---|
| Linear range (µM) | 6.95–982.98 | 7–980 | Excellent |
| Detection limit (µM) | 3.12 | ∼3.0 | Excellent |
| Sensitivity trend | Linear | Linear | Consistent |
Overall, the close quantitative agreement between simulated and experimental electrochemical characteristics, kinetic parameters, transport coefficients, and analytical figures of merit confirms the robustness and predictive capability of the proposed P2D framework. Since the validation is performed against independent experimental data rather than parameters fitted exclusively to the present study, the model can be regarded as a physically grounded and generalizable tool for the analysis and rational design of nanostructured electrocatalytic sensing interfaces within its stated assumptions.
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| Fig. 3 Comparison of simulated current density–potential responses for metronidazole reduction at bare and CoOx nanoparticle-modified glassy carbon electrodes. | ||
The diffusion coefficient of metronidazole (MNZ) used in the present model falls within the typical range reported for small organic molecules in aqueous electrolytes.41,42 For instance, diffusion coefficients of nitro-aromatic or heterocyclic pharmaceutical compounds in aqueous media generally lie in the range of approximately 5 × 10−10 to 1 × 10−9 m2 s−1, depending on molecular size and solvation effects. The value adopted for MNZ in this study is consistent with literature reports for molecules of comparable molecular weight and polarity, and is also similar to diffusion coefficients reported for other electroactive pharmaceutical compounds such as nitrobenzene derivatives and small antibiotic molecules in aqueous buffer solutions. This agreement confirms that the transport parameter employed in the model is physically realistic and representative of typical mass-transport behavior in electrochemical sensing systems.
As shown in Fig. 3, the bare GCE exhibits an onset of MTZ reduction at approximately −0.85 V, with a peak current density of −0.25 A m−2 near −0.80 V. In contrast, the CoOx-modified electrode displays a markedly earlier onset at approximately −0.75 V and a substantially higher peak current density of −0.62 A m−2 at −0.70 V. This cathodic peak shift of roughly 100 mV, accompanied by a 2.5-fold enhancement in peak current density, indicates a significant acceleration of the MTZ reduction kinetics upon surface modification. To quantitatively characterize this kinetic improvement, a Tafel-type analysis was performed using the simulated current density in the kinetically controlled regime. The overpotential was defined as the difference between the applied potential and the equilibrium potential for MTZ reduction (Eeq = −0.697 V vs. Ag/AgCl). The logarithmic current–overpotential data used for this analysis are provided in Fig. 4. A linear relationship between log(|j|) and overpotential was observed in the high overpotential region (0.10 V < ∣η∣ < 0.15 V), yielding a Tafel slope of 92.2 mV dec−1. This value is in close agreement with the experimentally determined slope and corresponds to a charge transfer coefficient of α ≈ 0.64, consistent with a single-electron rate-determining step.
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| Fig. 4 Tafel plot derived from simulated current–overpotential data for the CoOx-modified electrode. | ||
To improve the clarity of the electrochemical mechanism involved in the catalytic oxidation process, a schematic representation of the redox mediation cycle occurring in the CoOx catalyst layer is presented in Fig. 5. In alkaline media, the catalytic activity of CoOx is associated with the reversible redox transition between Co2+ and Co3+ surface states. During the electrochemical process, Co2+ species are oxidized to Co3+ at the electrode surface, while the higher oxidation state subsequently participates in the catalytic oxidation of the reactant and is reduced back to Co2+. This Co2+/Co3+ redox cycle acts as an electron-transfer mediator that facilitates the overall catalytic reaction. As a result, the observed current density reflects the combined effects of electrochemical charge transfer at the electrode interface and the catalytic turnover associated with the redox transition of cobalt species within the oxide layer. The conceptual mechanism illustrating this mediated reaction pathway is shown in Fig. 5.
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| Fig. 5 Schematic illustration of the redox-mediated electrochemical reduction of metronidazole (MTZ) on the CoOx-modified electrode. | ||
In porous electrocatalytic films such as the CoOx coating considered here, the particle size and the catalyst layer thickness influence the electrochemical response through different physical mechanisms. The particle size primarily affects the electrochemically active surface area available for the reaction. A reduction in particle size generally increases the number of exposed catalytic sites per unit volume, which enhances the exchange current density and results in higher current densities at a given overpotential. However, the intrinsic Tafel slope is mainly governed by the charge-transfer mechanism and the charge-transfer coefficient in the Butler–Volmer formulation, and therefore it is not expected to vary significantly with particle size alone. Instead, particle size predominantly affects the magnitude of the current density through its influence on the effective catalytic surface area. In contrast, the thickness of the CoOx layer directly affects the coupling between reaction kinetics and mass transport within the porous structure. Increasing the catalyst layer thickness increases the catalyst loading and the geometric surface area, which can enhance the achievable current density. Nevertheless, excessive thickness may introduce internal diffusion limitations within the porous network, leading to reduced catalyst utilization and deviations from purely kinetic behavior at higher current densities. Consequently, the observed current–potential characteristics result from the combined effects of intrinsic charge-transfer kinetics, effective surface area associated with nanoscale morphology, and transport processes within the porous CoOx layer.
By fitting the Butler–Volmer equation to the simulated Tafel region, the effective heterogeneous rate constant for the CoOx-modified electrode was extracted as k0,eff = 5.0 × 10−4 m s−1. For comparison, application of the same procedure to the bare GCE yields a significantly lower rate constant of 4.8 × 10−5 m s−1, indicating nearly an order-of-magnitude enhancement in intrinsic reaction kinetics. This improvement arises from the combined effects of increased electrochemically active surface area and facilitated electron transfer within the porous CoOx nanolayer. The extracted k0,eff value represents an apparent yet physically meaningful kinetic parameter that inherently accounts for interfacial electron transfer and internal transport effects within the nanostructured electrode.
From a mechanistic perspective, the electrochemical response observed for metronidazole in the present system is associated with the reduction of the nitro functional group, which is a well-known electroactive moiety in electrochemical sensing. Therefore, the reduction process itself is not strictly unique to metronidazole, and other nitro-containing compounds may in principle undergo similar multi-electron reduction reactions at the electrode surface. However, the voltammetric response obtained in this work is strongly influenced by the interaction of metronidazole with the porous CoOx nanostructured catalytic layer as well as the redox-mediated catalytic activity of Co2+/Co3+ surface sites. These factors affect adsorption behavior, electron-transfer kinetics, and catalytic efficiency, leading to a characteristic electrochemical signal under the applied experimental conditions. As a result, although the sensing mechanism is fundamentally related to nitro-group electrochemistry, the combined effect of catalytic surface properties and controlled operating conditions helps minimize potential interference from other electroactive species and reduces the likelihood of false readings in practical measurements.
All electrochemical measurements and simulations were conducted under nitrogen-purged conditions to remove dissolved oxygen and prevent interference from the oxygen reduction reaction. It should be noted that the role of nitrogen in this context is purely to provide an inert atmosphere and maintain an oxygen-free electrolyte during the electrochemical reduction of metronidazole. Nitrogen does not chemically interact with the CoOx surface under the experimental conditions employed, and therefore it is not expected to generate nitrogen-induced point defects in the oxide lattice. Instead, the surface defects and oxygen vacancies that contribute to the electrocatalytic activity of CoOx are intrinsic to the nanostructured oxide and originate from the material synthesis and structural characteristics of the catalyst. Consequently, the reduction of MNZ in the present system is governed by the intrinsic catalytic properties of the CoOx surface rather than by nitrogen-related defect formation.
The redox mediation mechanism is captured through the dynamic evolution of the fractional coverage of Co3+ sites, which act as catalytic centers facilitating electron transfer to MTZ molecules. The spatially averaged Co3+ fraction was calculated by integrating the local redox state across the pseudo-dimension and normalizing by the CoOx layer thickness. Fig. 6 illustrates the simulated mean Co3+ fraction as a function of applied potential. At relatively positive potentials (−0.4 to −0.3 V), the Co3+ fraction remains low (<0.2), indicating limited availability of active redox sites. As the potential becomes more negative, a sharp increase in the Co3+ fraction is observed, reaching values above 0.8 at −0.8 V, consistent with progressive electrochemical activation of the CoOx layer. This behavior, which may appear counterintuitive given the cathodic nature of the applied potential, is explained by the EC-type mediation mechanism: the cathodic potential drives the oxidation of Co2+ to Co3+ at the electrode/CoOx interface as the electrochemical half-step of the mediation cycle, while the subsequent chemical step involves electron transfer from Co3+ to MTZ, regenerating Co2+. Thus, the Co2+/Co3+ couple is not reduced by the cathodic potential; rather, it is electrochemically activated to its higher oxidation state as part of the catalytic turnover.
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| Fig. 6 Variation of the mean Co3+ surface fraction within the CoOx layer as a function of applied potential. | ||
This evolution of the redox state is directly reflected in the simulated reaction kinetics. The spatially averaged volumetric reaction rate, obtained by integrating the local reaction rate across the pseudo-dimension, increases markedly with increasing Co3+ fraction. The dependence of the average reaction rate on applied potential is shown in Fig. 7. At −0.7 V, the CoOx-modified electrode exhibits an average reaction rate of approximately 1.2 × 10−3 mol m−3 s−1, which is more than twice the value predicted for the bare electrode under identical conditions. This enhancement closely follows the rise in Co3+ availability, confirming the central role of redox mediation in accelerating MTZ reduction.
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| Fig. 7 Dependence of the spatially averaged volumetric reaction rate on the applied potential for the CoOx-modified electrode. | ||
Importantly, the P2D framework reveals that the catalytic enhancement arises not solely from increased surface area, but from a feedback mechanism between the redox state of the catalyst and the reaction rate. As the Co3+ fraction increases, the reaction rate is amplified through the mediation term, which in turn sustains a higher turnover of redox sites. Simulations in which the Co3+ fraction was artificially fixed demonstrate a substantial decrease in current response, underscoring the necessity of treating redox mediation as a dynamic variable rather than a static parameter. Overall, the results summarized in Fig. 6 and 7 demonstrate that the Co2+/Co3+ redox couple functions as an active mediator rather than a passive catalytic surface. This distinction is critical: Co oxidation and MTZ reduction are sequential steps of the same catalytic cycle, not competing processes. The cathodic potential simultaneously drives direct MTZ reduction at the electrode surface and sustains the Co2+ → Co3+ oxidation step that enables mediated MTZ reduction within the porous CoOx layer. The P2D-derived insights provide a quantitative explanation for the experimentally observed overpotential reduction and current enhancement, highlighting the importance of redox-state dynamics in the design and optimization of nanostructured electrocatalytic sensing interfaces.
The evolution of MTZ concentration at the outer surface of the CoOx layer under cathodic polarization provides direct insight into the transport–reaction coupling. As shown in Fig. 8, the surface concentration of MTZ decreases rapidly upon application of −0.9 V, followed by a gradual approach to a quasi-steady state. The initial sharp decline reflects the dominance of electrochemical consumption over diffusive replenishment, whereas the subsequent stabilization indicates the establishment of a balance between MTZ diffusion from the bulk electrolyte and its reduction within the porous structure. This transition underscores the non-instantaneous nature of mass transport in the CoOx layer and highlights the necessity of resolving transient concentration dynamics when interpreting amperometric responses.
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| Fig. 8 Time-dependent evolution of the surface metronidazole concentration at the CoOx layer under cathodic polarization (−0.9 V). | ||
The magnitude of surface MTZ depletion observed in Fig. 8 also suggests the formation of concentration gradients across the porous layer. As MTZ is consumed near the electrolyte-facing boundary, deeper regions of the CoOx layer experience reduced reactant availability, leading to spatially heterogeneous reaction rates. This heterogeneity implies that only a fraction of the catalytically active sites contributes effectively to the electrochemical process at any given time, particularly under sustained polarization. The impact of transport–reaction coupling on catalyst utilization is further quantified by the effective utilization factor as a function of CoOx layer thickness, as shown in Fig. 9. For thin CoOx layers, the utilization factor approaches unity, indicating that most active sites remain accessible to MTZ due to short diffusion path lengths. As the layer thickness increases, the utilization factor decreases monotonically, reflecting the increasing influence of internal mass transport limitations. Beyond a critical thickness, additional catalyst material contributes marginally to the overall reaction rate, despite increasing the geometric surface area.
This behavior can be further interpreted by considering the interplay between reaction kinetics and internal mass transport within the porous catalyst layer. In relatively thin coatings, the diffusion path length for electroactive species is short, allowing reactants to access catalytic sites throughout the entire CoOx layer. Under these conditions, the catalyst utilization remains high and the electrochemical response is primarily controlled by charge-transfer kinetics. As the catalyst layer becomes thicker, concentration gradients develop within the porous structure due to the finite diffusivity of reactants and intermediates. These gradients reduce the accessibility of catalytic sites located deeper within the film, such that only a fraction of the total catalyst loading actively participates in the reaction. As a result, the increase in catalyst loading does not translate linearly into an increase in current density, and the electrochemical response becomes increasingly influenced by transport–reaction coupling within the porous CoOx network.
These results demonstrate that increases in CoOx loading do not translate linearly into enhanced electrochemical response, owing to the intrinsic coupling between transport and reaction within the porous layer. The effective reaction rate inferred from macroscopic current measurements therefore represents a convolution of intrinsic catalytic activity and internal diffusion constraints. By explicitly resolving this coupling, the present analysis provides a mechanistic explanation for the experimentally observed saturation behavior in current response with increasing CoOx thickness. Overall, the data presented in Fig. 8 and 9 confirm that transport–reaction coupling within the CoOx layer constitutes a fundamental limitation on electrode performance. Optimal sensor operation is achieved within a thickness regime where MTZ accessibility and catalytic site density are balanced, emphasizing the importance of rational structural design guided by coupled transport–reaction analysis rather than empirical optimization alone.
The concentration of the target species directly affects the local reaction rate within the catalyst layer. According to the model formulation, the volumetric reaction rate is proportional to the local analyte concentration, which results in a corresponding increase in the measured current response. This dependence highlights the capability of the model to capture the sensitivity of the electrochemical sensor to variations in analyte concentration. The electrolyte pH can also influence the electrochemical behavior of the CoOx catalyst through its effect on surface redox states and reaction kinetics. In particular, the Co2+/Co3+ redox mediation mechanism may exhibit pH-dependent behavior due to proton-coupled electron transfer processes occurring at the catalyst surface. Although the present model does not explicitly include proton transport or detailed surface chemistry, the influence of pH can be incorporated through modifications of the effective kinetic parameters. Overall, these parameters play an important role in determining the electrochemical response of the sensor. Future work could incorporate systematic experimental measurements and parameter calibration to further refine the model predictions and enable quantitative optimization of sensing conditions.
First, the catalyst layer is represented as a homogeneous porous medium characterized by effective transport parameters such as porosity, effective diffusivity, and active surface area. In reality, the CoOx catalyst consists of nanoscale particles with potentially heterogeneous spatial distributions and complex morphologies. These nanoscale structural features are not explicitly resolved in the present model, and their influence is incorporated indirectly through effective parameters. Second, the electrochemical reaction within the catalyst layer is described using an effective kinetic expression associated with the Co2+/Co3+ redox mediation mechanism. Although this representation captures the dominant behavior of the sensing process, the model does not explicitly resolve possible multi-step reaction pathways, intermediate species, or surface state variations that may occur under different operating conditions.
Additionally, the model assumes uniform catalytic activity throughout the catalyst layer and does not account for potential catalyst degradation, restructuring, or time-dependent changes in activity during prolonged operation. Migration effects and possible local variations in electrolyte properties are also neglected, which may become important under high current densities or strongly non-uniform concentration fields. Despite these limitations, the present framework captures the essential coupling between mass transport and electrochemical reaction within the porous catalyst layer while maintaining computational efficiency. This makes it a useful tool for analyzing the performance trends of CoOx-based electrochemical sensors and for guiding the design of catalyst layer structures.
Future work could address these limitations by incorporating more detailed microstructural descriptions of the catalyst layer, including spatially resolved particle distributions or three-dimensional representations of the porous structure. In addition, the integration of more comprehensive reaction mechanisms and the consideration of catalyst activity variations could further improve the predictive capability of the model. Such developments would extend the applicability of the framework to a broader class of nanostructured electrochemical sensing and catalytic systems.
Beyond reproducing macroscopic electrochemical behavior, the model provides mechanistic insight into the interplay between transport limitations and redox-state dynamics within the catalytic layer. The results demonstrate that catalytic enhancement arises from a synergistic feedback between the Co2+/Co3+ redox mediation mechanism and the spatial distribution of reactant concentration, rather than from increased surface area alone. Analysis of catalyst utilization further reveals the existence of an optimal CoOx thickness, beyond which internal diffusion constraints diminish the effective contribution of additional active sites. These findings underscore the importance of rational electrode design guided by coupled transport–reaction analysis. The presented framework offers a generalizable and computationally efficient platform for the design and optimization of nanostructured electrocatalytic sensors and can be readily extended to other redox-active analytes and functional electrode materials.
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