Open Access Article
Yuqing Li,
Bisi Lv,
Na Li*,
Wenjie Song,
Jiahui Zhou,
Caifei Ni,
Wenlong Fu and
Zhen Han
College of Safety and Environmental Engineering, Shandong University of Science and Technology, Qingdao, Shandong Province 266590, P. R. China. E-mail: lina@sdust.edu.cn
First published on 14th January 2026
Hydrolytic oxidation has been proven to effectively minimize the formation of polychlorinated organic by-products during the catalytic degradation of chlorinated volatile organic pollutants (CVOCs). In this study, we delved into the distribution characteristics of chlorinated organic by-products that occur during the hydrolytic oxidation of chlorobenzene, 1,2-dichlorobenzene, and o-chlorophenol. When it came to the catalytic degradation of chlorobenzene and 1,2-dichlorobenzene, we detected a small quantity of chlorinated organic by-products. Notably, both the types and concentrations of these by-products exhibited a volcano-type trend with increasing temperature, which was attributed to the competition between CVOC degradation and by-product formation at different temperature stages. On the other hand, during the catalytic degradation of o-chlorophenol, no aromatic chlorinated organic by-products were found at all. The 0.5% Pd–10% Ni/ZSM-5(25) catalyst stood out with the best hydrolytic oxidation activity. Specifically, the complete conversion temperatures for o-chlorophenol, chlorobenzene, and 1,2-dichlorobenzene were 250 °C, 375 °C, and 425 °C respectively. We employed various analytical techniques such as XRD, XPS, FTIR, H2O-TPD, and pyridine-FTIR to explore the impact of the structure and surface properties of modified ZSM-5 zeolites on catalytic activity. The study revealed that the catalytic activity mainly stems from the surface acidity, active protons and the redox properties of the catalyst.
Due to the wide concentration range and large volume of CVOC industrial exhaust emissions, catalytic oxidation is the most thorough and effective treatment technology for CVOC treatment among the current mainstream volatile organic compound (VOC) control technologies in terms of the economic cost of treatment and the feasibility of efficient and safe industrialization.5–7 Researchers have studied this extensively, with most studies focusing on advanced catalyst design and understanding the intrinsically active reaction centers.8,9 However, the C–Cl bond in CVOCs replaces the C–H bond in VOCs, and from the thermodynamic point of view, the C–Cl bond is easier to break, which makes it easier to catalyze the oxidation of CVOCs.10 But in reality, it is not the case, and the Cl species generated in the process of catalytic oxidation of CVOCs can easily be enriched on the surface of the catalyst to cause chlorine toxicity of the catalyst, which leads to the deactivation of the catalyst;11,12 moreover, the Cl species on the surface of the catalyst reacts with the hydrocarbons to generate more toxic by-products, resulting in secondary pollution.13,14
It was found that polychlorinated organic pollutants (PhClx) was not only generated during the catalytic oxidation of loaded noble metal catalysts, but was still detected during the catalytic oxidation of CVOCs with transition metal complex oxides. Gu et al.15 investigated the decomposition of chlorobenzene (CB) over WOx/CeO2 catalysts and detected 1,2,4-trichlorobenzene (1,2,4-PhCl3) and 1,3,5-trichlorobenzene (1,3,5-PhCl3). Weng et al.16,17 detected chlorinated hydrocarbons and chlorinated aromatic hydrocarbons in the tail gas of catalytic oxidation of CB using MnxCe1−xO2/H-ZSM5 as catalyst. Deng et al.18 were able to detect dichlorobenzene in the catalytic oxidation of CB with cobalt-based composite oxides Co/M = 3 (M = Al, Fe, Cr), and the selectivity of the reactant tail gas, Cl2, was able to reach 30%. Besides, Wang et al.19 currently generated CB during the catalytic oxidation process of o-dichlorobenzene.
The current stage of research indicates that the formation of polychlorinated organic compounds is mainly related to the formation of metal M–O–Cl bonds by Cl species on the catalyst surface.20–23 The metal M–O–Cl species undergo electrophilic substitution chlorination reactions with reactants adsorbed on the catalyst surface, followed by desorption to form polychlorinated organic pollutants. Our previous studies hypothesized that oxygen molecules are chemisorbed on the surface of the Pd(I)Cl species and undergo electron transfer from the Pd(I)Cl species to O2 via an electrophilic substitution reaction to form reactive oxygen species.24 The reactive oxygen species then undergoes an oxidation reaction with the chlorine atom attached to the palladium to form hypochlorite. At the same time, positively charged chlorine atoms can react with adsorbed chlorophenolic species via electrophilic substitution to form polychlorinated organic compounds.
Therefore, based on the above findings, the rapid removal of Cl species from the catalyst surface is a critical factor in solving the catalyst poisoning and the generation of polychlorinated organic compounds. Our previous research found that adding water to the reaction atmosphere can effectively reduce the generation of polychlorinated organic by-products.25 Recently, it was also found that the positive roles of water vapor may contribute to achieve no or low polychlorinated by-product selectivity is essential for the CVOCs degradation.26 Therefore, we have reason to believe the hydrolytic oxidation reaction can not only completely catalytic degradation of chlorinated organic pollutants, but also effectively inhibit the formation of chlorine-containing organic by-products.27,28
Recent research has demonstrated that Ni exhibits excellent catalytic performance in hydrolysis reaction.29–31 Ni not only adsorbs and activates H2O but also facilitates the activation and decomposition of organic compounds. It has been reported that the strong interaction between Ni and other metals promotes the formation of H2O-active sites,32 which plays a dominant role in determining the catalyst's activity. A synergistic effect exists between Pd and Ni. This synergy further enhances the catalyst's activity, selectivity, and stability. By adjusting parameters such as the Pd–Ni loading amounts, the performance of Pd–Ni bimetallic catalysts can be finely tuned to meet the demands of the hydrolytic oxidation reactions of CVOCs. H-type molecular sieve catalysts are considered as potential materials for the catalytic oxidation of CVOCs, and their catalytic oxidation performance towards chlorinated aromatic compounds was investigated. Therefore, in this study, ZSM-5(25) (the SiO2/Al2O3 ratio is 25) was selected as the catalyst support.
In this study, 0.5% Pd/ZSM-5(25), 10% Ni/ZSM-5(25) and 0.5% Pd–10% Ni/ZSM-5(25) were used as model catalysts, and 1,2-dichlorobenzene (1,2-DCB), CB, and o-chlorophenol were continued to be selected as model pollutants. The distribution of species and concentrations of organic and inorganic products generated at different reaction temperatures was detected. The physicochemical properties of the materials were analyzed by XPS (X-ray Photoelectron Spectrometer), XRD (X-ray Diffraction), FTIR (Fourier Transform Infrared spectroscopy), H2O-TPD (Programmed Thermal Desorption) and pyridine-FTIR (Pyridine-Fourier Transform Infrared spectroscopy) experiments. The influence of physicochemical properties of Pd–Ni-based catalysts on hydrolytic oxidation activity was investigated. The primary contribution of this work lies in the systematic elucidation of the distribution characteristics of chlorinated organic by-products during catalytic degradation of CVOCs, as well as the in-depth analysis of the structure–activity relationships between the bimetallic Pd–Ni active sites, the ZSM-5 support properties, and the catalytic performance. These findings provide fundamental insights for the rational design of high-efficiency and low-by-product catalysts for CVOCs catalytic degradation.
The elemental composition and chemical valence states of the sample surfaces were tested on a Thermo ESCALAB 250 XPS using Al Kα as the excitation source for X-rays and the C 1s binding energy peak as the internal standard (binding energy of 284.6 eV) and the test error was in ±0.2 eV.
The FTIR spectrum of the sample was obtained by testing on a Nicolet 8700 Fourier Transform Infrared spectrometer. The scanning range is 500–4500 cm−1, with a scanning step size of 2.14 cm−1. Before testing, take a small amount of sample mixed with KBr and press it into a semitransparent thin sheet.
The pyridine-FTIR spectroscopic studies were carried out on a Nicolet 6700 IR spectrometer equipped with a photoconductive (MCT) detector. First, the samples were treated in situ under vacuum at 500 °C for 1 h and then cooled to room temperature. Pyridine vapor was introduced into the transmission cell and the physically adsorbed pyridine was withdrawn. Finally, the samples were heated to 150 °C, 250 °C, 350 °C and 450 °C and the spectra were recorded.
H2O-TPD experiments were carried out on chemisorption model 2920. Before each experiment, 100 mg of the sample was pretreated in He gas at 50 mL min−1 for 1 h at 300 °C. After cooling to 50 °C, 3.2 vol% H2O/He was introduced until adsorption was saturated, and then the sample was heated from 50 °C to 700 °C in He gas at a ramping rate of 10 °C min−1 at 50 mL min−1.
000 h−1, and the temperature range is 200 to 500 °C (100 to 450 °C or 50 to 300 °C).
Regarding the calculation of each set of data, we take the calculation of 1,2-dichlorobenzene as an example, and the details are as follows.
The conversion of 1,2-DCB catalytic oxidation is calculated as eqn (1),
![]() | (1) |
The yields of CO, CO2 and COx is calculated as eqn (2), (3) and (4), respectively.
![]() | (2) |
![]() | (3) |
![]() | (4) |
The reaction rate (r1,2-DCB, mol s−1 g−1) was calculated as eqn (5),
![]() | (5) |
The empirical kinetic expression of the reaction rate can be calculated as eqn (6),
![]() | (6) |
The eqn (7) can be gained by logarithmic transformation.
ln r1,2-DCB = ln A + α ln p1,2-DCB + β ln pO2 − Ea/(RT)
| (7) |
In the process of the kinetics research, the concentration of 1,2-DCB and O2 almost never changes when the conversion of 1,2-DCB is <15%, hence, ln
A, α
ln
p1,2-DCB and β
ln
pO2 can be approximated as constants, eqn (8) can be obtained.
![]() | (8) |
The activation energy (Ea) can be achieved from the slope of the resulting linear plot of ln
r versus 1/T.
The “chlorine equilibrium rate” is defined as the ratio of the total amount of chlorine detected in all measured products (including HCl, Cl2, and chlorinated organic by-products) to the initial amount of chlorine in the fed CVOCs. A value of 100% indicates a complete chlorine balance, meaning all chlorine in the reactants has been accounted for in the detected products.
Notably, the bimetallic 0.5% Pd–10% Ni/ZSM-5(25) catalyst delivered the highest reaction rate of 2.44 mmol g−1 s−1 at 250 °C, accompanied by the lowest activation energy of 44.3 kJ mol−1, thus highlighting its superior low-temperature catalytic activity, reaction efficiency, and kinetic accessibility. The monometallic 0.5% Pd/ZSM-5(25) catalyst displayed moderate catalytic performance in terms of the aforementioned parameters. In sharp contrast, 10% Ni/ZSM-5(25) exhibited the highest full-conversion temperature, maximum activation energy, and minimal reaction rate, indicative of the weakest overall catalytic activity among the three catalysts. It is worth noting that when the reaction temperature exceeded 325 °C, the catalytic activity of the investigated catalysts followed the descending order: 0.5% Pd–10% Ni/ZSM-5(25) > 10% Ni/ZSM-5(25) > 0.5% Pd/ZSM-5(25).
The main inorganic products from the catalytic degradation of 1,2-DCB were CO, CO2, HCl and H2O. Their distribution over 0.5% Pd/ZSM-5(25), 10% Ni/ZSM-5(25) and 0.5% Pd–10% Ni/ZSM-5(25) catalysts at different temperatures is shown in Fig. 2 and S1. Throughout the tested temperature range, CO2 yield was far lower than that of CO and only formed at higher temperatures. For all catalysts, CO yield remained low below 325 °C, then rose rapidly with increasing temperature. CO2 yield increased slowly up to 375 °C, after which its growth slowed further. Below 325 °C, 0.5% Pd–10% Ni/ZSM-5(25) exhibited lower CO yield than the other two catalysts. However, at 350 °C and above, its CO yield surpassed that of the monometallic catalysts and continued to rise with temperature.
![]() | ||
| Fig. 2 Variation of COx yield (left vertical axis) and HCl yield (right vertical axis) with temperature during hydrolytic oxidation of 1,2-DCB. | ||
At the reaction temperature of 500 °C, the three catalysts exhibit a significant difference in COx selectivity: the COx selectivity of catalyst 0.5% Pd–10% Ni/ZSM-5(25) reaches as high as 100%, demonstrating its excellent performance in the complete mineralization of 1,2-DCB into COx. In contrast, the COx selectivity of 10% Ni/ZSM-5(25) and 0.5% Pd/ZSM-5(25) catalyst is only 94% and 89%, respectively, indicating that partial carbon sources are converted into organic by-products during their catalytic degradation process, and the complete degradation of the target pollutant is not achieved.
In the reaction temperature range, the selectivity of each catalyst for HCl increased continuously with increasing temperature, among which the 0.5% Pd–10% Ni/ZSM-5(25) catalyst showed strong selectivity for HCl generation. When the temperature reached 475 °C, the HCl generation by 10% Ni/ZSM-5(25) and 0.5% Pd–10% Ni/ZSM-5(25) catalysts was slightly decreased, while for 0.5% Pd/ZSM-5(25), the HCl generation was continuously increased, which was consistent with the hydrolytic oxidation reactivity of 1,2-DCB. At 500 °C, the chlorine equilibrium rates of the Pd–Ni and Ni catalysts reached 99%, while that of the Pd catalyst reached 94%. These results indicate that chlorine species did not fully reach 100% equilibrium on any of the catalysts, which may be attributed to slight chlorine retention on the catalyst surface or the formation of polychlorinated organic by-products.
The organic by-products formed during 1,2-DCB hydrolytic oxidation over different catalysts are presented in Fig. 3, which were identified as benzene, CB and 1,3-dichlorobenzene (1,3-DCB), with benzene as the dominant component. Reaction temperature exerted a critical effect on the formation of chlorinated organic by-products. For all three catalysts, the benzene yield exhibited a distinct rise-and-fall trend with increasing reaction temperature, yet the temperatures corresponding to the maximum benzene concentration differed among the catalyst systems: 450 °C was recorded for 0.5% Pd/ZSM-5(25), whereas both 10% Ni/ZSM-5(25) and 0.5% Pd–10% Ni/ZSM-5(25) reached their respective maxima at 400 °C. CB was detected across the full temperature range over 0.5% Pd/ZSM-5(25), peaking at 3.8 ppm at 425 °C; over 10% Ni/ZSM-5(25), it only formed within 275–425 °C. For 0.5% Pd–10% Ni/ZSM-5(25), CB yield was higher, reaching a maximum of 6.6 ppm at 300 °C within 200–400 °C and undetectable at higher temperatures. Notably, 1,3-DCB was only detected over 0.5% Pd/ZSM-5(25), with its concentration rising then falling and peaking at 10.5 ppm at 425 °C, while no 1,3-DCB was found over the other two catalysts.
The hydrolytic oxidation activity curves of the three catalysts for CB are shown in Fig. 4. The characteristic activity data for the reaction temperatures at 10%, 50% and 90% CB conversion are shown in Table 2. As can be seen from the Fig. 4, except for 0.5% Pd/ZSM-5(25), 10% Ni/ZSM-5(25) and 0.5% Pd–10% Ni/ZSM-5(25) catalysts can make the conversion of CB reach 100%, and the reaction temperatures required to realize complete conversion are 425 and 400 °C, respectively. Under the same reaction conditions, the 0.5% Pd–10% Ni/ZSM-5(25) catalyst exhibited the best catalytic activity for CB, and the temperature required to achieve 90% conversion (T90% of 340 °C) was lower than that of 0.5% Pd/ZSM-5(25) and 10% Ni/ZSM-5(25) (T90% of 417 and 363 °C, respectively).
As shown in Table 2, 0.5% Pd–10% Ni/ZSM-5(25) exhibits the best performance: its reaction rate at 200 °C (2.55 mmol g−1 s−1) is the highest among the three catalysts, while its activation energy (38.3 kJ mol−1) is the lowest, demonstrating stronger low-temperature reaction activity and catalytic efficiency. The reaction rate (0.80 mmol g−1 s−1) and activation energy (69.1 kJ mol−1) of 0.5% Pd/ZSM-5(25) are at a moderate level. In contrast, 10% Ni/ZSM-5(25) shows the lowest reaction rate (0.51 mmol g−1 s−1) and the highest activation energy (104.3 kJ mol−1), resulting in the weakest overall catalytic performance. The conversions increased with increasing temperature in the reaction temperature range. The CB conversions of the three catalysts were in the following order: 0.5% Pd–10% Ni/ZSM-5(25) > 10% Ni/ZSM-5(25) > 0.5% Pd/ZSM-5(25). Similarly, at low temperatures, the activity of the 10% Ni/ZSM-5(25) catalyst is lower than that of 0.5% Pd/ZSM-5(25).
The distribution of inorganic products (CO, CO2 and HCl) in the hydrolytic oxidation of CB at different reaction temperatures is shown in Fig. 5 and S2. As can be seen from the Fig. S2, the CO yield was much higher than the CO2 yield in the experimental temperature range. In the temperature interval of 100–200 °C, the CO production rate is extremely low, and then the CO production rate increases with the increase of temperature. When the temperature reached 325 °C, the CO2 production rate began to increase. At 400 °C, the CO production rate of 10% Ni/ZSM-5(25) and 0.5% Pd/ZSM-5(25) catalysts started to slow down, while CO2 still increased at a certain rate. At 450 °C, the CO and CO2 yields of the three catalysts were: 0.5% Pd–10% Ni/ZSM-5(25) > 10% Ni/ZSM-5(25) > 0.5% Pd/ZSM-5(25).
![]() | ||
| Fig. 5 Variation of COx yield (left vertical axis) and HCl yield (right vertical axis) with temperature during hydrolytic oxidation of CB. | ||
At 450 °C, the three catalysts exhibit a distinct difference in COx selectivity: the COx selectivity of 0.5% Pd–10% Ni/ZSM-5(25) reaches 100%, enabling the complete mineralization of the target pollutant; the COx selectivity of 10% Ni/ZSM-5(25) is 94%, corresponding to a relatively high mineralization degree; in contrast, the COx selectivity of 0.5% Pd/ZSM-5(25) is only 80%, indicating a relatively weak mineralization performance.
At 100–150 °C, almost no HCl was generated during the hydrolytic oxidation of CB. At temperatures above 150 °C, the HCl concentration exhibited a monotonic increase with rising reaction temperature. As the temperature increased to 450 °C, the chlorine equilibrium rates of both 0.5% Pd–10% Ni/ZSM-5(25) and 10% Ni/ZSM-5(25) catalysts reach 99%, while that of 0.5% Pd/ZSM-5(25) catalyst is 96%. 10% Ni/ZSM-5(25) and 0.5% Pd–10% Ni/ZSM-5(25), which means that only a very small amount of precipitation of chlorine species was formed on the catalyst surface or a small amount of polychlorinated organic by-products were formed. In addition, compared to the two catalysts, 0.5% Pd/ZSM-5(25) and 10% Ni/ZSM-5(25), 0.5% Pd–10% Ni/ZSM-5(25) exhibited a strong selectivity for HCl generation.
The distribution of organic by-products from CB hydrolytic oxidation is presented in Fig. 6. Benzene was identified as the sole by-product, with no other chlorinated organic by-products detected. No benzene was formed over the three catalysts at low temperatures (100–150 °C). Above this temperature range, the benzene concentration first increased and then decreased with elevating reaction temperature, with the peak concentration occurring at 375 °C for 0.5% Pd/ZSM-5(25) and at 325 °C for both 10% Ni/ZSM-5(25) and 0.5% Pd–10% Ni/ZSM-5(25). Benzene was no longer detectable at 400 °C over the 0.5% Pd–10% Ni/ZSM-5(25) catalyst, whereas the temperature required to achieve undetectable benzene levels was 450 °C over the 10% Ni/ZSM-5(25) catalyst. Overall, compared with the other two catalysts, 0.5% Pd–10% Ni/ZSM-5(25) exhibited lower organic by-product concentrations and higher reaction rates in CB hydrolytic oxidation.
The inorganic product distribution from o-chlorophenol hydrolytic oxidation is shown in Fig. 8 and S3. Over 10% Ni/ZSM-5(25) and 0.5% Pd–10% Ni/ZSM-5(25), CO yield exceeded that of CO2 throughout the tested temperature range; by contrast, CO and CO2 yields were comparable over 0.5% Pd/ZSM-5(25). With rising temperature, CO yield increased then declined, while CO2 yield rose steadily. CO yield peaked at 250 °C for all catalysts, reaching 54%, 67% and 74% for 0.5% Pd/ZSM-5(25), 10% Ni/ZSM-5(25) and 0.5% Pd–10% Ni/ZSM-5(25), respectively. Beyond this temperature, CO yield decreased continuously, with the most significant drop observed over 0.5% Pd–10% Ni/ZSM-5(25). At 300 °C, the COx selectivity of all catalysts can reach 100%, achieving the complete mineralization of the target pollutants.
![]() | ||
| Fig. 8 Variation of COx yield (left vertical axis) and HCl yield (right vertical axis) with temperature during hydrolytic oxidation of o-chlorophenol. | ||
Within the temperature range of 50–300 °C, the HCl concentration exhibited a monotonic increase with elevating reaction temperature. At 50 °C, 0.5% Pd/ZSM-5(25) and 10% Ni/ZSM-5(25) did not generate HCl, while 0.5% Pd–10% Ni/ZSM-5(25) had generated a small amount of HCl, which was consistent with the activity curve of o-chlorophenol. At 300 °C, the chlorine equilibrium rates of both 0.5% Pd–10% Ni/ZSM-5(25) and 10% Ni/ZSM-5(25) catalysts reach 99%. In contrast, the chlorine equilibrium rate of 0.5% Pd/ZSM-5(25) catalyst is 98%. The chlorine equilibrium rates over all catalysts reached 98–99% under the tested conditions, indicating that the chlorine balance approached but did not fully reach 100%. This slight discrepancy suggests that a small fraction of chlorine (approximately 1–2%) may exist in unmeasured forms, such as adsorbed chlorine species on the catalyst surface or trace amounts of undetected chlorinated organic by-products.
In summary, the order of temperatures required for the complete catalytic degradation of the three CVOCs is 1,2-DCB > CB > o-chlorophenol. This likely stems from differences in molecular structure and chemical bonding. The o-chlorophenol has OH groups, which increase its molecular polarity. Polar molecules more easily interact with polar substances in the environment, thus promoting degradation. The OH group in o-chlorophenol donates electrons, increasing the benzene-ring's electron-cloud density. This makes o-chlorophenol's chemical bonds more vulnerable to attack and breakage.
In contrast, CB is less polar, making it harder to interact with its surroundings and more difficult to degrade, so it needs higher temperatures. CB has a more stable electron-cloud distribution, requiring more energy to start degradation. In 1,2-DCB, two chlorine atoms on the benzene ring change the molecule's electron-cloud density, strengthening intermolecular forces. Dichlorobenzene has two C–Cl bonds with high combined bond energy, necessitating more energy to break them, hence a higher degradation temperature.
Nevertheless, despite the differences in the degradation temperatures required for the three target pollutants, the three catalysts exhibited comparable overall catalytic performance. Specifically, the low-temperature activity followed the sequence: 0.5% Pd–10% Ni/ZSM-5(25) > 0.5% Pd/ZSM-5(25) > 10% Ni/ZSM-5(25). In contrast, the activity ranking for achieving complete pollutant conversion was 0.5% Pd–10% Ni/ZSM-5(25) > 10% Ni/ZSM-5(25) > 0.5% Pd/ZSM-5(25). This divergence in activity trends is presumably associated with the intrinsic physicochemical properties of the catalyst surfaces.
Fig. 10 shows the nitrogen adsorption–desorption isotherms measured at −196 °C. According to the classification standards of the International Union of Pure and Applied Chemistry (IUPAC), all ZSM-5 series catalysts exhibit type I isotherm characteristics, with an adsorption plateau observed at relatively high pressures and no obvious hysteresis loop. This indicates that all catalyst samples possess a microporous structure with an extremely low mesopore content. This conclusion is further corroborated by the pore structure parameters presented in Table 4—the data show that 70–80% of the total pore volume of each sample is contributed by micropores. Notably, the isotherms of the ZSM-5 catalysts show an upward trend in adsorption capacity when the relative pressure P/P0 > 0.9, implying the possible presence of mesoporous structures in the catalysts.
![]() | ||
| Fig. 10 (a) N2 adsorption–desorption isotherms at −196 °C and (b) pore-size distributions evaluated from nitrogen physical adsorption of Pd/γ-Al2O3, Pd/ZSM-5(25), Pd/ZSM-5(200) and Pd/SiO2. | ||
The BET specific surface area of 0.5% Pd/ZSM-5(25) reaches 367 m2 g−1, which is much higher than that of 10% Ni/ZSM-5(25) (297 m2 g−1) and the bimetallic catalyst 0.5% Pd–10% Ni/ZSM-5(25) (292 m2 g−1). This indicates that Pd monometallic modification causes less damage to the surface structure of the ZSM-5 support. In contrast, both Ni monometallic loading and Pd–Ni bimetallic co-loading lead to a significant decrease in the catalyst's specific surface area, and the specific surface area of the bimetallic catalyst is slightly lower than that of the Ni monometallic catalyst. It is inferred that Ni loading (especially bimetallic co-loading) tends to cause agglomeration or blockage of metal particles in the pores of ZSM-5, thereby reducing the effective specific surface area of the support.
In order to further investigate the effect of the loaded metal species on the catalyst performance, the surface acidity of the three catalysts was investigated using pyridine FTIR spectroscopy, and the results are shown in Fig. 12. The FTIR peaks at 1450 cm−1 and 1540 cm−1 are attributed to Lewis and Brønsted acidic sites, respectively, while the FTIR peak at 1490 cm−1 is the sum of Brønsted and Lewis acidic sites.40,41 Combined with the data in Fig. 12 and Table 5, it can be seen that 0.5% Pd/ZSM-5(25) exhibits the largest number of acidic sites and the strongest total acidity compared with 10% Ni/ZSM-5(25) and 0.5% Pd–10% Ni/ZSM-5(25). In contrast, although 0.5% Pd–10% Ni/ZSM-5(25) has the lowest total acidity among the three catalysts (with a relative total acidity of only 0.41), its Brønsted/Lewis (B/L) acid ratio reaches the highest value of 4.16. Further correlation analysis between the catalytic activity and the Brønsted/Lewis (B/L) acid ratio, when combined with the activity test results for o-chlorophenol (as illustrated in Fig. 7), reveals a distinct positive correlation between these two parameters.
It is evident that metal loading exerts a dual regulatory effect on the acidic properties of the catalysts. On the one hand, an increase in metal loading results in the coverage of partial acid sites on the catalyst surface, thereby inducing a gradual reduction in the total acid content. For instance, the relative total acidity decreases progressively from 0.87 (0.5% Pd/ZSM-5(25)) to 0.50 (10% Ni/ZSM-5(25)) and finally to 0.41 (0.5% Pd–10% Ni/ZSM-5(25)). On the other hand, the introduction of Ni significantly enhances the relative proportion of Brønsted acid sites. This structural feature enables the bimetallic catalyst to maintain favorable reaction activity by virtue of its high B/L acid ratio, even under the condition of low total acidity.
It has been reported in the literature that Lewis acidic sites contribute to the adsorption of H2O, chlorine-containing organic compounds on the surface of the catalysts.42 H2O engages in free–radical reactions during the reaction course. Specifically, H2O can interact with chlorine radicals (Cl˙). When Cl˙ attacks the H2O molecule, the O–H bond therein ruptures. Cl˙ abstracts a hydrogen atom from H2O, yielding hydrogen chloride (HCl) and hydroxyl radicals (˙OH). The corresponding reaction equation is presented as: Cl˙ + H2O → HCl + ˙OH. Significantly, the generated ˙OH, being a substantially more potent oxidizing agent, will subsequently react with CVOCs.
Moreover, the Brønsted acidic sites are capable of engaging in interactions with reactant molecules through the donation of protons, leading to the protonation of the reactant molecules. This protonation event modifies the electron cloud distribution within the molecules, thereby decreasing the activation energy of the reaction. Consequently, the reactant molecules become more amenable to oxidation by oxidizing agents. During the course of the reaction, Brønsted acidic sites induce the protonation of pollutant molecules, augmenting the polarity of chemical bonds such as C–C, C–H, and O–H within these molecules. This enhanced polarity renders these chemical bonds more prone to cleavage, thereby facilitating the advancement of the oxidation reaction.43–46 Brønsted acidic sites can participate in the redox cycling process of the catalyst. These species can modulate the electron density and oxidation states of active sites on the catalyst surface, thereby exerting a pronounced influence on the catalytic activity and long-term stability of the catalyst system.
This also indicates that the catalytic activity of the 0.5% Pd/ZSM-5(25) catalyst is higher than that of the 10% Ni/ZSM-5(25) catalyst at low temperatures. However, the 0.5% Pd–10% Ni/ZSM-5(25) catalyst exhibits the weakest acidity but the strongest activity, which is likely related to the water species adsorbed on the catalyst surface.
Based on the results of the above studies combined with relevant literature reports, we hypothesize that the hydrolytic oxidation of CVOCs proceeds through the Langmuir–Hinshelwood mechanism. As shown in Scheme 1, it can be inferred from previous research and literature evidence24,25 that CVOCs molecules, with their electron-donating chlorine substituents, tend to adsorb onto Lewis acid sites that are capable of accepting electrons. Subsequently, as supported by the findings of ref. 48 and 49, the C–Cl bond is subjected to nucleophilic attack by the oxygen atom of the hydroxyl (OH) group, leading to the formation of surface-bound chlorophenol intermediates and semiquinone-type radicals. Based on a comprehensive analysis of our experimental data combined with relevant published literature, these generated reaction intermediates are proposed to proceed through two distinct reaction pathways: (i) reacting with surface chlorine species to form polychlorinated organic by-products, and (ii) undergoing further oxidative degradation to achieve complete mineralization.
Based on the significant positive correlation between the catalytic activity and the Brønsted/Lewis (B/L) acid ratio of the catalysts, as evidenced by the experimental data in Tables 1 (2 and 3) and 5, we infer the following reaction mechanism: when a water molecule approaches the Brønsted acid site, the H+ at the site interacts with the water molecule owing to the proton-donating property of Brønsted acid sites. Upon the transfer of a proton from the Brønsted acid site to the lone-pair electrons of the water molecule, a hydrated hydrogen ion (H3O+) is generated, following the reaction: –BH+ + H2O → –B + H3O+. The formed H3O+ is unstable either on the catalyst surface or within the reaction system. On the surface of metal oxide catalysts, OH may combine with metal cations to form hydroxylated surface species while releasing H+; this released H+ can then react with chlorine atoms adsorbed on the catalyst surface to produce HCl, while simultaneously freeing up the adsorption sites on the catalyst surface. The above discussion precisely elucidates the intrinsic correlation between type III water concentration and the decomposition activity of the catalyst, as shown in Fig. 13. Meanwhile, H3O+ can lead to the secondary protonation of chlorophenols or semiquinones intermediates, which in turn promotes the cleavage of the benzene ring C–C bonds and the formation of CxHyOz species.50–52
| Catalyst | SBETa (m2 g−1) | Pore volume (cm3 g−1) | Pore sized (nm) | |
|---|---|---|---|---|
| Microporeb | Totalc | |||
| a BET specific surface areas determined from the linear part of the BET equation (P/P0 = 0.05–0.25).b t-Plot micropore volumes.c Total pore volumes obtained at P/P0 = 0.99.d Pore diameter. | ||||
| 0.5% Pd/ZSM-5(25) | 367 | 0.15 | 0.21 | 0.7/2.6 |
| 10% Ni/ZSM-5(25) | 297 | 0.11 | 0.17 | 0.8/2.8 |
| 0.5% Pd–10% Ni/ZSM-5(25) | 292 | 0.10 | 0.17 | 0.8/2.8 |
| Catalyst | CBa (mmol g-cat.−1) | CLb (mmol g-cat.−1) | Brønsted/Lewis acidity ratio | Relative total acidityc |
|---|---|---|---|---|
| a C(Brønsted) = 1.88 × IA(B) × R2/W.b C(Lewis) = 1.42 × IA(L) × R2/W, where IA(B, L) = absorbance of Brønsted or Lewis acid sites; R = wafer radius (cm); W = catalyst mass (mg).c With the pristine ZSM-5 catalyst (without modification) as the reference. | ||||
| 0.5% Pd/ZSM-5(25) | 1.62 | 0.47 | 3.45 | 0.87 |
| 10% Ni/ZSM-5(25) | 0.96 | 0.25 | 3.84 | 0.50 |
| 0.5% Pd–10% Ni/ZSM-5(25) | 0.79 | 0.19 | 4.16 | 0.41 |
Based on XPS characterization results, the Ni species in the 0.5% Pd–10% Ni/ZSM-5(25) catalyst exhibit prominent redox capability. Meanwhile, experimental data (as presented in Fig. 1, 4, or 7) have further confirmed that this catalyst possesses excellent activity toward the hydrolytic oxidation of CVOCs. On this basis, we propose the following reaction mechanism speculation: the Ni-based active sites on the surface of 0.5% Pd–10% Ni/ZSM-5(25) can efficiently adsorb the in situ generated intermediate species and H2O molecules during the reaction. Specifically, the C–H bonds in these intermediate species undergo dissociation under the catalytic action of the Ni surface, leading to the formation of adsorbed intermediates. Concurrently, H2O molecules undergo dissociative adsorption on the Ni surface to produce active hydroxyl species, which subsequently oxidize the aforementioned adsorbed intermediates into CO and CO2.
Supplementary information (SI) is available. See DOI: https://doi.org/10.1039/d5ra08447d.
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