Open Access Article
Mohamed E. Eissa*a,
Mohamed Abdel-Megid
a,
Bahig M. Atia
b,
Mohamed A. Gado
b,
Mohamed F. Cheira
b,
Taha F. Hassanein
*c and
Haeam A. Abdelmonem
d
aChemistry Department, College of Science, Imam Mohammad Ibn Saud Islamic University (IMSIU), Riyadh 11623, Saudi Arabia. E-mail: miissa@imamu.edu.sa
bNuclear Materials Authority, P.O. Box 530, El-Maadi, Cairo 11728, Egypt
cChemistry Department, Faculty of Science, Capital University (formerly Helwan University), 11795 Helwan, Cairo, Egypt. E-mail: taha1m@yahoo.com
dChemistry Department, Faculty of Women for Art, Science, and Education, Ain Shams University, Heliopolis, Cairo 11757, Egypt
First published on 12th January 2026
The intensive use of lithium-ion batteries (LIBs) has led to a surge in battery waste, which is a valuable secondary resource for metal recovery. Discarded LIBs, rich in critical metals like lithium and cobalt, offer a concentrated and economically attractive source, addressing supply limitations and environmental protection. The current study presents a novel, low-cost method for selectively recovering lithium ions from both synthetic solutions and LIB waste. Using a newly created adsorbent, mesoporous carbon nanotubes functionalized with aminomethylenephosphonic acid (CNT–AMP), lithium ions were selectively extracted. Extensive characterization of the structural and functional features of CNT–AMP and/or CNT–AMP/Li was carried out utilizing a variety of techniques, including FT-IR, XPS, BET, magnetization investigations, TEM, 1H-NMR, 13C-NMR, and GC-MS. The ideal lithium recovery (299 mg g−1) was obtained at 500 mg L−1 lithium ions, 0.08 g CNT–AMP, pH 12, 25 °C, and 100 minutes of contact time. The adsorption behavior was highly consistent with the Langmuir and D–R models, indicating that chemisorption is the primary driving force behind the process. In an ideal setting, the recovery procedure produced 99.5% pure lithium carbonate (Li2CO3), which is confirmed by XRD and SEM, with a recovery efficiency of 95.76%. The results demonstrate that CNT–AMP can be utilized as a high-performance adsorbent for the sustainable recovery of lithium as a valuable recycling metal from battery waste. This helps conserve resources and promote environmental sustainability.
While used batteries typically contain around 5% lithium by weight in their cathode components, the majority of that lithium originates from liquid sources, such as salt lake brines and seawater, accounting for over 60% of the total.5 There are numerous obstacles to developing mineral deposits that contain lithium, including high costs, intense energy demands, and significant environmental implications. Thus, the most practical and long-term solution for the lithium sector is being considered as extracting from liquid sources.6 Evaporation crystallization, electrodialysis, solvent extraction, membrane separation, nanofiltration, co-precipitation, and adsorption are some of the extraction methods that studies have investigated in an effort to overcome this difficulty.7–11 Although there are technologies that can be used to handle low-concentration lithium in salt water and brine, lots of them have major limitations, such as requiring a lot of energy, using solvents, or not being very efficient. Among these techniques, adsorption stands out as a viable and workable option for lithium extraction from water. Among its many advantages are its ease of use, minimal energy consumption, low cost, reusability, and continued efficacy at low lithium concentrations.12 The aforementioned characteristics render adsorption highly desirable for applications involving the large-scale extraction of lithium.13 The adsorption capability, operational effectiveness, ease of separation, regenerative potential, and total cost of the adsorption substances used are critical factors in determining the method's efficacy.14
The development of new lithium recovery methods has become more urgent due to the increasing global demand for lithium. This demand is anticipated to triple from 2018 levels, reaching roughly 95
000 tons by 2025.15 Beyond its use in batteries, lithium has strategic importance in fields such as aeronautical engineering, medicine, polymer synthesis, and high-performance lubricants.16
Beyond simple capacity values, the design of adsorbent architecture plays a decisive role in practical lithium recovery. Carbon-based sorbents bearing carboxyl, amide, or imidazole groups have been reported to capture Li+ from brines and battery leachates, yet they often suffer from limited site density, poor separation from slurry, or rapid loss of performance in highly saline and multicomponent media. In contrast, the CNT–AMP composite developed in this work combines a mesoporous magnetic CNT backbone with a high loading of aminomethylenephosphonate groups, providing a dense array of hard oxygen donor sites and facile magnetic separation after adsorption. This structure is particularly suited for treating concentrated LIB leachates, where high ionic strength and competing cations demand both strong Li+ binding and efficient solid–liquid separation.17–19
Conventional industrial routes for lithium extraction, such as solar evaporation, solvent extraction, and membrane separation, still face important challenges, including long residence times, large land and water footprints, intensive energy consumption, and the use of organic solvents, as well as scaling and fouling when treating real brines. Recent studies have therefore explored greener, adsorption-based processes for lithium recovery from complex aqueous streams, highlighting the need for sorbents that combine high selectivity, fast regeneration, and low environmental impact (e.g., recent advances in lithium–selective organic–inorganic hybrids and ion-sieve architectures reported). Within this context, CNT–AMP is proposed as a sustainable, water-based adsorption system that can be coupled with hydrometallurgical battery-recycling flowsheets to selectively capture and upgrade lithium from spent LIBs.20–22
Several lithium-specific adsorbent materials have been created as a result. These include cellulose-acetate membranes doped with Li4Mn5O12,23 tin(IV) antimonite,24 titanium-based lithium-ion screens,25 manganese-based screens,26 lithium-aluminum layers double hydroxides,27 and titanium-intercalated lithium manganese oxides.28 Nanocomposites imprinted with ions,29 hybrid aerogels based on graphene,30 and ion sieves made of manganese oxide doped with aluminum31 are a few more famous patterns.
Recent advancements in green chemistry have further highlighted the importance of interfacial engineering and dipole modulation to enhance the selectivity and sustainability of lithium recovery from spent batteries.32,33 Moreover, the integration of material recovery with process optimization remains a critical step towards fully circular battery economies.34
One of the most fascinating carbon-based nanomaterials, carbon nanotubes (CNTs), has a mesoporous architecture, a high surface area, remarkable chemical stability, and a unique tubular shape. Because of these characteristics, CNTs outperform more traditional adsorbents, such as activated carbon or clay, in terms of physicochemical durability, selectivity, and adsorption efficiency.35 Clean CNTs, on the other hand, have problems such as being hydrophobic, experiencing difficulty recovering from water, and being vulnerable to fouling.36 Their hydrophilicity, dispersion, and affinity for target ions have been enhanced through surface modification and functionalization techniques, which have helped to overcome these constraints.37 Functionalized carbon nanotubes (CNTs) hold immense promise as adsorbents for a wide range of organic and inorganic pollutants, especially when it comes to processes like hydrogen bonding, π–π stacking, and interactions caused by van der Waals.38 Studies have shown that nitric acid oxidation enhances the surface functionality of CNTs, resulting in improved adsorption efficiency for heavy metal removal, such as lead.39,40 One study found that CNTs treated with carboxyl and group hydroxyl greatly enhanced the efficacy of Pb(II) adsorption.41
This study's overarching objective is to develop and manufacture an innovative functionalized carbon nanotube-based adsorbent specifically engineered to remove lithium ions from water, with a focus on spent lithium-ion battery leachates. We will confirm the structure and surface chemistry of the produced material by conducting detailed characterization. To find the best operating parameters, we will run batch adsorption experiments with different pH, contact time, starting ion concentration, and doses of adsorbent. In addition, the adsorption mechanism will be better understood by applying kinetic and thermodynamic simulations. The overarching goal of this study is to assess the recovery and purity of lithium and related precious metals like cobalt from battery trash to provide an efficient and environmentally friendly method for recycling lithium.
:
3 vol solution of sulfuric acid and nitric acid in a round-bottom flask. The mixture was stirred and subjected to 70 °C with a reflux condenser for a minimum of 36 hours to organize carboxyl functional compounds on the nanotubes, and so CNT–COOH is formed. To extract the powder product, the sample was cooled to ambient temperature and subsequently centrifuged.43,44 Before using it, the collected powder was repeatedly rinsed with deionized water until the filtrate pH was close to a neutral pH (∼7). Then, the final product was oven-dried at 100 °C for approximately 12 hours. The chlorination reaction (Fig. 1B), which involved coming CNT–COOH into contact with the SOCl2 solution, replaced any hydroxyl groups with chloride in the final powder product (CNT–COCl). The mixture was heated to 90 °C and maintained at this temperature in DMF under continuous stirring for 36 h to ensure complete reaction (conditions denoted as DMF/90 °C/36 h in Fig. 1B).
The final step was to reflux 1 g of CNT–AHB and 0.15 g of anhydrous AlCl3 with 20 mL of POCl3 in DMF. This was performed for 24 hours at 100 °C as illustrated in Fig. 2, with a tail gas absorber to absorb any HCl that may have leaked during the process. After that, the mixture was slowly cooled for a few minutes in an ice bath and then given 200 mL of distilled water. The final product, CNT–AMP, was subjected to multiple washes with pure C2H5OH before being dried at 80 °C for 12 hours.
An FT-IR 4100 Gasco-Japan analyzer equipped with KBr disks was used to record the infrared (IR) spectra. Examination employing X-ray Photoelectron Spectroscopy (XPS) was carried out using a Kratos Axis Ultra spectrometer (Manchester, UK) that had a 225 W monochromatic Al Kα X-ray source. After degassing the material at 100 °C under vacuum, the CNT–AMP material was subjected to Brunauer–Emmett–Teller (BET) examination (ASAP-2460) to ascertain its surface area and pore size variability. A vibrating sample magnetometer (VSM; Model Quantum Design, PPMS-14) was used to conduct magnetization measurements at room temperature. A high-resolution transmission electron microscope (HR-TEM, model JEOL-JEM 2100, Japan) was used for examining the surface morphologies of the set-up composites. The increasing voltage was set at 200 kV.
Spectroscopic examination was carried out at 293 K on solutions dissolved in DMSO solvent, and Nuclear Magnetic Resonance (NMR) spectroscopy (1H and 13C) was obtained using a Bruker Mercury 400 analyzer set at 400 MHz. Chemical shifts (δ) are given in parts per million (ppm), while binding constants (J) are provided in Hertz (Hz).
The Bruker Autoflex Speed MALDI-TOF mass spectrometer (Germany) was used for the MALDI-TOF-MS analyses. The instrument had a nitrogen laser that emitted light at 337 nm and could operate within an accelerating potential range of +20/−20 kV. Carbon nanotubes containing the analyte were deposited and dried on a ground-steel target to prepare specimens for laser irradiation. With careful optimization, the laser energy was reduced to a level just over the ionization threshold, allowing for better resolution and signal-to-noise ratios. All mass spectra, unless stated differently, were collected using positive-ion reflection mode in a high vacuum (pressure < 1 × 10−4 Pa) with a 40 ns delay in extraction; each spectrum is an average of 30 laser pulses. To provide precise mass assignment and trustworthy data interpretation, a calibration with a point standard that encompasses the mass range of interest was rigorously used for external mass calibration.
The X-ray diffraction (XRD) method was developed in the Netherlands, utilizing an X-ray machine model PW-3710 with a PW-1830 generator. A Cu-target tube running at 40 kV and 30 mA with a Ni filter was utilized for X-ray radiation. To conduct the ESEM investigations, the Environmental Scanning Electron Microscope (ESEM, Version EXL 30, Netherlands) was used.
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The rate of adsorption at balance is represented by qe (mg g−1), and the efficiency of adsorption is represented by E (%). The distribution coefficient (Kd) of metal ions concerning Li(I) can be calculated using eqn (3). Li(I) initial and equilibrium concentrations are denoted by C0 and Ce, respectively, in milligrams per liter; the volume of the aqueous phase is represented by V, in milliliters; the mass of the dry adsorbent is represented by m, in grams.
Solutions of Li(I) in the pH intervals 1–12 were generated for the pH-dependent studies of CNT–AMP towards Li(I). Li(I) solutions were adjusted to certain pH values using HCl or NaOH solutions. The starting concentrations of the solutions were 250 mg L−1. Equal amounts of Na(I), K(I), Ca(II), and Mg(II) were used in the adsorption selectivity tests, which ranged from 50 to 250 mg L−1.
![]() | (4) |
The FTIR results revealed that in the case of CNT–AM, the –OH quantity of the FeOx@CNTs rose at 3451 cm−1 and 1622 cm−1, while the carboxyl peak at 1390 cm−1 decreased or even disappeared. This suggests that the carbonyl groups are responsible for the –OH and carboxyl heights at 1719 cm−1 as they interact with the amine-functionalized nanocomposite. It is confirmed that the free 1,6-hexadiamine was successfully bound to the surface of carboxylated CNTs since the absorption peaks near 3382 cm−1 correspond to the typical absorption of the N–H stretching vibration of the compound. The presence of C
N stretching groups can be explained by the peaks seen at 1612 cm−1.
The chemical changes brought about by the process are highlighted by the emergence of new absorption bands located at 2356 cm−1, 1174 cm−1, and 993 cm−1, respectively, after phosphorylation (Fig. 3). These bands indicate the creation of P–H, P
O, and P–OH stretching vibrations.49 The phosphonate groups were successfully introduced, and the hydroxyl group peaks disappeared, confirming agreement.
N) functional groups, which can lead to adsorption. The steadiness of the C 1s peak over time suggests that the carbon nanotube (CNT) backbone is not directly involved in lithium binding but rather acts as a scaffold for the functional groups, since it shows limited variation.To visualize the lithium signal more clearly, the Li 1 s binding-energy region was isolated and plotted for both pristine CNT–AMP and Li-loaded CNT–AMP over the 64–48 eV range (Fig. 4b). In the pristine material (CNT–AMP), this region shows only low-intensity background fluctuations and no distinct feature at 54–56 eV, indicating the absence of surface lithium. After exposure to Li+ solution, the spectrum of CNT–AMP–Li displays a pronounced peak centered around 55–56 eV, which can be attributed to the Li 1s core level. The use of the same energy window and comparable intensity scaling for both spectra highlights the emergence of the Li 1s signal and provides direct spectroscopic evidence for lithium uptake on the CNT–AMP surface.
The second micrograph (scale: 50 nm) in Fig. 7b reveals the characteristic segmented, bamboo-like architecture of the CNTs, with clearly defined internal compartments. Within these hollow sections, dark-contrast regions indicate the presence of electron-dense AMP nanoparticles, suggesting that the nanoparticles are effectively confined inside the nanotube structure.
Overall, the TEM results validate the formation of a well-integrated CNT–AMP composite material, where the magnetic and aminated functionalities are successfully encapsulated within the nanotube matrix. This configuration is expected to improve the material's magnetic responsiveness, surface functionality, and structural stability, making it a suitable candidate for use in adsorption processes, catalytic systems, and magnetic recovery applications.
At 11.63, 4.38, 7.54, 5.31, and 8.84 ppm, there are noticeable assignments that represent the composite's important functional groups. These groups correspond to the remaining carboxylic acid group (a more de-shielded proton), the remaining hydroxyl group attached to the modified CNT skeleton, the amino group (–NH) of the amide engaged site, the proton of the phosphine group, and the proton of the phosphonic acid.
At 1.36 and 2.79 ppm, respectively, the methylene and methine protons were assigned to the skeleton of the modified CNTs. In addition, there is a 2 ppm chemical shift due to the methyl protons that are bound to the imine carbon, which show up as singlets. Also, within 1.29 and 4.11 ppm, a chemical shift of the methylene protons in the branches containing nano-iron was noted.
C–CH3), 22.46 (s, –N
C–CH3), 28.89–34.96 (s, –CH2 of modified CNTs), 33.41–45.7 (s, –CH of modified CNTs), 46.51 (s, –CH–COOH), 73.25 (s, –CH–OH), 26.14–62.91 (s, –CH2 branch). A useful instrument that provides considerable data about the carbon atoms in the produced CNT–AMP adsorbent is 13C-NMR analysis with an energy of 100 MHz and DMSO-d6 as a diluent. The synthesized composite clearly demonstrates the presence of the carbon skeleton, one of the primary assignments.
There are a few carbon assignments that indicate important carbon contents in the composite. These include the carbon atoms linked to the amide group, the carbon atoms at the active site of the imine group, the carbon atoms attached to the carboxylic acid (more de-shielded carbon), and the carbon atoms at 181.32, 176.33, and 22.46 ppm, respectively. At 28.89–34.96, 33.41–45.7, 46.51, and 73.25 ppm, there are numerous significant assignments to methylene, methine, methine carbon connected to the carboxylic acid group, and methine carbon linked to the hydroxyl group that make up the skeleton of modified CNTs. Also, a chemical change of 26.14 to 62.91 ppm was seen in the methylene carbon of the branching that contained nano-iron.
Several significant patterns of fragmentation were discovered, all of which are linked to the recently produced modified CNs. There are two primary components to these designs; one deals with the nano-iron branch, and the other is relevant to the CNTs moiety. Observations for the nano-iron branch included fragments of [C22H46FeN2O6P2] with an approximate abundance of 34%, [C17H34FeN2O4P] with an in-relation abundance of 13%, [C11H22FeNO] with an in-relationship abundance of 11%, and [C10H21FeNO3P] with a relative abundance of 58%. Pay close attention to the mass spectra of nano-iron; three iron isotopes were detected at m/z = 54, m/z = 56, and m/z = 57, with corresponding average abundances of 6%, 92%, and 2%, respectively, guaranteeing the successful incorporation of nano-iron into the composite.52 Moreover, other fragments serve as markers for the composite's effective phosphonation and amidation, such as the [H2O2P] fragment (m/z = 65, 13% compared abundance), the [H2O3P] fragment (m/z = 81, 27% compared abundance), the [C4H9NO3P] fragment (m/z = 150, 15% compared abundance), the [C8H17NO3P] fragment (m/z = 206, 15% compared abundance), and [NH3] (m/z = 17, 10% compared abundance). In addition, numerous fragments, including [C+] or [C2+] with m/z = 12 and an approximate abundance of 93%, [CH3+] with m/z = 15 and a compared abundance of 27%, [C2H4+] or [CO+] with m/z = 28 and a compared abundance of 19%, [C4H4+] with m/z = 52 and a compared abundance of 33%, [CO2+] with m/z = 44 and a compared abundance of 16%, [H2O+] with m/z = 18 and a compared abundance of 53%, and [COOH+] with m/z = 45 and a compared abundance of 29%.53 It is clear from the available data that the various functionalization techniques used to create the CNT–AMP adsorbent were effective.
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| Fig. 11 (a) pH consequence of Li+ adsorption using CNT–AMP adsorbent, (b) pHIEP of the CNT–AMP adsorbent (250 mg L−1 Li+, 0.1 g CNT–AMP, 90 min, 30 °C). | ||
The adsorbent shows improved selectivity for Li+ at pH 12, as well as a significant increase in adsorption capacity, reaching 226.75 mg g−1 without sacrificing selectivity, as demonstrated in Fig. 11b, which is a comparison of selectivity at pH seven and pH 12. Based on batch equilibrium measurements and a plot of starting versus final pH values (Fig. 11b), it is observed that CNT–AMP has an isoelectric point (pHIEP) of 6.8. This is the pH at which the net surface charge of the CNT–AMP becomes neutral. The surface gains a net negative charge at pH levels greater than 6.8, which enhances the electrostatic attraction of cationic ions like Li+. Therefore, under these circumstances, Li+ adsorption is preferable. At a pH lower than this, on the other hand, the surface becomes positively charged, which results in less adsorption. The major adsorption mechanism is controlled by the electrostatic interaction with the negatively charged CNT–AMP and Li+ ions, so this parameter is crucial for metal ion sorption.
Beyond 0.108 g, however, increasing the amount of adsorbent did not further improve the removal effectiveness. Higher adsorbent dosages improve overall adsorption performance because there are more active binding sites available, increasing the probability of ion-adsorbent interactions. This behavior is a result of this effect. The removal efficiency reaches a plateau after the adsorbent surface becomes saturated with lithium ions; increasing the adsorbent mass further does not enhance absorption. According to the results, the system reaches equilibrium with little improvement after dosing 0.08 g, which reflects an environment where Li ions effectively occupy the surface sites of CNT–AMP, thereby maximizing their adsorption effectiveness.56
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| Fig. 13 (a) Time result of Li+ adsorption, (b) PFO, (c) PSO, (d) Elovich, (e) IPD types of Li+ adsorption on CNT–AMP (600 mg L−1 Li+, 50 mL, pH 12, 120 minutes, 0.08 g CNT–AMP, 25 °C). | ||
The kinetic parameters and the adsorption mechanism were better understood with the use of linear fitting techniques. The pseudo-first-order (PFO) system (eqn (5), Table 1), the pseudo-second-order (PSO) type (eqn (6), Table 1), the Elovich type (eqn (7), Table 1), and the intra-particle diffusion (IPD) simulation (eqn (8), Table 1) were some of the regularly used kinetic models that were used to analyze the experimental data. The complete kinetic activity of lithium binding onto the CNT–AMP layer was evaluated using this multimodal approach. The kinetic modeling of PFOs is defined by the following equation:58
![]() | (5) |
| PFO | qe(exp) | PSO | ||||
|---|---|---|---|---|---|---|
| K1 | qe,cal | R2 | k2 | qe,cal | R2 | |
| 1.86 × 10−3 | 243.82 | 0.8806 | 292.17 | 0.001 | 294.12 | 0.9874 |
| Elovich | IPD | |||||
|---|---|---|---|---|---|---|
| α | β | R2 | kd (mg g−1 min−0.5) | C | R2 | |
| 20.934 | 0.013 | 0.9234 | 1st stage | 22.824 | 25.402 | 0.9652 |
| 2nd stage | 30.215 | 45.064 | 0.9846 | |||
The quantity of Li+ trapped on the adsorbent at balance and time t is represented by qe and qt, respectively, in mg g−1. A PFO kinetic rate constant, K1, is defined as min−1. Fig. 13b shows the linear trend of log(qe − qt) with time, from which the values of K1 and qe can be determined by calculating their slope and intercept, respectively.
According to the plot model below, the PFO concept aligns well with the practical data. The PSO concept is described by the equation below (eqn (6)).59
![]() | (6) |
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The desorption constant, β, is proportional to the surface coverage and the activating energy for chemisorption, and α is the initial sorption rate in milligrams per gram per minute. The relationship between qt and ln
t, as shown in Fig. 13d, was used to find the constants α and β. According to the equation, the slope is equal to 1/β, and the intercept is (1/β)ln(αβ).61 Eqn (8) provides the model for the IPD kinetics.
| qt = kdt0.5 + C | (8) |
Li+ sorption at time t, denoted as qt, is given by the equation where kd is the diffusion rate constant in mg g−1 min−0.5, and C is the thickness of the boundary zone. Four well-established simulations were used to assess the kinetic response of lithium-ion binding onto the CNT–AMP adsorbent. The kinetic parameters that were obtained from every single model are listed in Table 1. The PSO version showed the best agreement with the experimental information, as indicated by the largest coefficient of correlation (R2) among the hypotheses that were evaluated. The model's computed adsorption capacity (qe,cal) also agreed strongly with the experimentally determined value (qexp), lending credence to its usefulness. Alternatively, the PFO version did not provide an accurate description of the adsorption process, as it produced a qe,cal that was significantly lower than the actual qexp and had a lower R2 value than the other models. The results show that the PSO model is the most accurate description of the Li+ adsorption kinetics onto CNT–AMP. This model suggests that the rate-limiting phase is controlled by chemisorption on the surface of CNT–AMP.
Applying the IPD model enables experts to delve further into the adsorption process and identify the driving force: surface contact or diffusion into the pores. Others can see the resultant graph in Fig. 13e. The only rate-limiting process, with negligible boundary layer resistance, would be intra-particle diffusion, according to a linear plot that passes through the origin. Fig. 13e illustrates a two-step process, and the linear regions that comprise each stage have their own unique R2 coefficients and rate factors. Fast adsorption on the surface and exterior transfers of mass characterize the initial phase, as characterized by the rate variable kd1.62
The next step involves weaker diffusion-controlled sorption in the adsorbent matrices and has the rate value kd2. The rates of diffusion drop as the transport of ions becomes increasingly obstructed, approaching saturation, and surface sites become less available.
The kinetic results shown in Table 1 support this idea; kd2 is always less than kd1, indicating that diffusion restriction plays a role in the last stage of binding.63
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| Fig. 14 (a) Initial lithium concentration, isotherm model of Li+ adsorption using CNT–AMP (b) Langmuir, (c) Freundlich, (d) Temkin, and (e) D–R. | ||
At the point when all binding locations on the CNT–AMP layer were fully occupied, this plateau was formed. The removal effectiveness is reduced after saturation is reached because there is increased competition among the ions for the restricted adsorption sites with larger amounts of Li+ ions in solution.64 However, the association between the starting level of Li+ and the ability to adsorb the capability of the CNT–AMP substance is directly demonstrated by the data. Higher ionic concentrations provide a stronger driving force, which aids in overcoming the mass transfer restrictions between the solution and the CNT–AMP surface. Consequently, the material's overall loading capacity is improved because there is a higher probability of productive interactions with Li+ ions and the active sites for adsorption.65
To develop and optimize effective adsorption frameworks or determine a material's highest adsorption capacity, it is essential to understand adsorption isotherms. This work utilized four popular isotherm frameworks to analyze the equilibrium data: Langmuir, Freundlich, Temkin, and Dubinin–Radushkevich (D–R) approaches. Adsorption occurs uniformly on a homogeneous surface through monolayer coverage, as there are no interactions between adsorbed molecules. These assumptions form the basis of the Langmuir model. This is the linearized Langmuir phenomenon, as shown by eqn (9):66
![]() | (9) |
When the flow of energy of the sites of adsorption varies along the outermost layer of a heterogeneous material, the Freundlich isotherm hypothesis (eqn (10)) is used to characterize the adsorption process.67,68 Eqn (11), the Temkin isotherm, on the other hand, takes the adsorbate–adsorbent interaction-based linear decrease of the thermal energy of adsorption as an assumption.69
![]() | (10) |
![]() | (11) |
The Langmuir approach utilizes the variables KL and qm to describe the affinity constant of the binding sites and the theoretical maximum monolayer adsorption capacity, respectively, expressed in units of L mg−1 and mg g−1. Both Ce and qe are measures of equilibrium; Ce is the level of lithium ions in the liquid in milligrams per liter, while qe is the quantity of Li+ attracted per gram of CNT–AMP. As it pertains to the Temkin model, the variables AT (binding constant/gram), R (universal gas constant), T (absolute temperature/kelvin), and bT (adsorption heat variation/kelvin) are all crucial. The Dubinin–Radushkevich (D–R) isotherm, which determines the mean independent energy of sorption (E) according to eqn (12), is useful for differentiating between ion exchange, mechanical adsorption, and chemisorption, among other adsorption strategies.
ln qe = ln qd − BD(ε)2
| (12) |
To further aid in predicting the kind of adsorption from the initial lithium concentration C0, eqn (13)70 provides the dimensionless separating coefficient RL. When the value of the RL parameter is larger than 1, it implies unfavorable adsorption; when it is between 0 and 1, it suggests favorable adsorption; and when it is less than 0, it indicates irreversible retention.71 This investigation confirms a highly favorable adsorption procedure, with RL values for CNT–AMP ranging from 0.01 to 0.04.
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It was discovered that the ability to absorb water of the CNT–AMP material was directly related to the initial amount of Li+ ions. Fig. 14 and Table 2 display the outcomes of the experimental data analysis performed using the Langmuir, Freundlich, Temkin, and D–R isotherm systems. The strongest correlation value was seen in the Langmuir model, which indicates that Li+ adsorption occurs on surfaces with homogeneous energy sites through a monolayer adsorption pathway.72 At ambient temperature and pH 12, CNT–AMP achieved a maximum predicted adsorption capability of 303.03 mg g−1 as determined by the Langmuir criteria. This agreement with the experimental data is quite good, indicating that the Langmuir model is a suitable fit for the data and that functional group couplings are crucial for enhancing adsorption capacity.
| Isotherm simulations | Variables | |
|---|---|---|
| Langmuir | Eq. | y = 0.0033x + 0.1046 |
| qm (mg g−1) | 303.03 | |
| Kl | 0.03155 | |
| R2 | 0.9859 | |
| Freundlich | Eq. | y = 0.2608x + 1.8301 |
| Kf (mg g−1) | 67.624 | |
| 1/n (mg min g−1) | 0.2608 | |
| R2 | 0.9427 | |
| Temkin | Eq. | y = 0.0193x + 0.0448 |
| AT (L m−1) | 10.188 | |
| bT | 54.01 | |
| R2 | 0.8313 | |
| D–R | Eq. | y = −0.0044x + 5.6946 |
| qD (mg g−1) | 297.26 | |
| BD (mol2 kJ−2) | 0.0051 | |
| ED (kJ mo1−1) | 10.684 | |
| R2 | 0.9599 | |
| Practical capability | qexp (mg g−1) | 299.25 |
Despite its consideration, the Temkin approach failed to adequately fit the experimental information, most likely because it assumes homogeneous surfaces, as indicated by the reduced correlation ratio. Fig. 14d shows that the binding energy (AT) was found to be 10.188 L g−1 and that the constant b, which is linked to adsorption heat, was computed as 54.01 kJ mol−1 in this framework. In addition, the computed mean energy of adsorption E of 10.684 kJ mol−1 and an elevated correlation value (R2 = 0.9599) provide significant evidence for chemisorption, confirming the D–R isotherm model. The D–R model is a good fit for explaining the attraction of lithium ions over CNT–AMP, as shown by these results.
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Fig. 15 (a) Temperature consequence on Li+ adsorption on CNT–AMP, (b) plot of log Kd vs. 1/T, (1400 mg L−1 Li+, 50 mL, pH 12, 120 minutes, 0.08 g CNT–AMP, 25 °C). | ||
| ΔH° (kJ mol−1) | ΔS° (J mol−1 K−1) | ΔG° (kJ mol−1) | ||||
|---|---|---|---|---|---|---|
| 298 K | 313 K | 323 K | 333 K | 343 K | ||
| 1.441 | 47.715 | −12.61 | −13.32 | −13.79 | −14.26 | −14.73 |
The isothermal adsorption information (Fig. 15b) further supports the finding that the capacity of adsorption improves with higher temperatures, which is further confirmed by the positive ΔH° value, which in turn implies that the adsorption step is endothermic.74 Also, because of the restructuring of structures and the release of molecules of solvent, a positive reading of ΔS° during sorption suggests a boost in disorder at the solid–liquid interface.75 The thermodynamic findings provide strong evidence that the uptake of Li+ by CNT–AMP is an endothermic, spontaneous, and entropy-driven process. Eqn (14) and (15) were used to systematically derive the evaluated thermodynamic variables.
The temperature dependence of the equilibrium distribution coefficient, Kd, defined in eqn (3), was used to determine the thermodynamic parameters of Li+ adsorption. By plotting log
Kd as a function of 1/T, the standard enthalpy and entropy changes of the process were obtained from the van't Hoff relationship (eqn (14)). In this context, Kd represents the equilibrium partition of Li+ between the solid CNT–AMP phase and the liquid phase, and it is not a kinetic rate constant.
![]() | (14) |
| ΔG = ΔH − TΔS | (15) |
Although divalent as well, the inhibitory action of calcium ions (Ca2+) was less pronounced. Their mobility and selectivity for CNT–AMP are hindered by their larger radius and more powerful hydration shell, which limits their capacity to occupy adsorption sites allocated to Li+. However, due to their bigger ionic diameters and lower electrostatic bonds with the functioning adsorbent surface, monovalent ions like Na+ and K+ had little impact on lithium uptake.85 No matter how tough the competition was, CNT–AMP still managed to show impressive lithium absorption capabilities. The material's ability to retain outstanding performance under typical multi-component situations was demonstrated by the fact that lithium adsorption was slightly reduced from 250 mg g−1 to 220.1 mg g−1 when other ions were present. Multiple interacting factors contribute to this improved selectivity. Ions with larger radii and stronger hydration shells have a harder time adsorbing than smaller ones due to steric hindrance and differences in hydration energy. The second reason is that tiny, less hydrated cations like Li+ can form stronger binding contacts with CNT–AMP due to its surface chemistry, especially its phosphonate-modified active sites. Competing with larger or more strongly hydrated species is likely discouraged by the optimum electrostatic conditions provided by these active sites.
When taken as a whole, these results highlight CNT–AMP's promise as an effective and selective adsorbent for extracting lithium from salty sources. Since coexisting ions do not affect lithium recovery, CNT–AMP is a material that shows promise for large-scale methods that aim to separate lithium from complex brine systems.
In real wastewater and battery-recycling streams, the inorganic matrix is often accompanied by organic additives and trace heavy metals, which may influence the performance of CNT–AMP. The aminomethylenephosphonate groups that decorate the CNT surface are hard oxygen donors that preferentially coordinate small, hard cations such as Li+; however, strongly complexing transition metals (for example, Cu2+ or Ni2+) could compete with Li+ for these sites when present at sufficiently high concentrations. By contrast, neutral or weakly polar organic molecules are more likely to induce surface fouling or partial blockage of the mesoporous structure than to form specific complexes with the phosphonate groups. For practical deployment in complex effluents, CNT–AMP is therefore best integrated into a treatment train that includes upstream removal of strongly chelating heavy metals and, where necessary, periodic regeneration to mitigate organic fouling. Systematic interference tests with representative organic additives and heavy metals will be the focus of future work to delineate these effects quantitatively.86
Based on the comparison findings presented in Fig. 17a, nitric acid had the best desorption performance for Li+ recovery from CNT–AMP among the eluents evaluated. By keeping the desorption parameters constant, we were able to maximize the elution efficiency of HNO3 by studying its concentration range of 0.1 M to 1 M. The results show that the best lithium desorption efficiency is achieved with 0.25 M HNO3, which means that larger acid concentrations may not improve recovery but could damage the adsorbent's structure or functional activity (Fig. 17b).
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| Fig. 17 (a) Numerous eluting agents outcome, (b) HNO3 concentration outcome, (c) eluting time of lithium from CNT–AMP, and (d) recycling ability of CNT–AMP for Li+. | ||
Additionally, to determine the optimal recovery time, researchers systematically examined the effect of desorption contact time, ranging from 30 to 180 minutes. Fig. 17c shows that after 120 minutes, the Li+ recovery was almost completely depleted, and after that point, there was no more improvement. Based on these results, the best conditions for CNT–AMP adsorbent regeneration are a 120 minute desorption cycle with 0.1 M HNO3 at room temperature.
In summary, the exceptional recovery performance, especially when a weak nitric acid solution is present, showcases the durability and reusability of CNT–AMP in multiple adsorption–desorption cycles. Due to these features, it is more suitable for long-term lithium recovery activities in settings with limited resources or on an industrial scale. Using 0.25 M HNO3 as the eluent for 120 minutes per cycle, the regeneration performance of the CNT–AMP adsorbent was tested over nine consecutive adsorption–desorption cycles. Adsorption exceeded 95% in the first two cycles, demonstrating that the adsorbent maintained virtually 100% lithium-ion removal efficiency initially. However, with each regeneration phase, performance gradually declines. The adsorption effectiveness dropped to about 75% by the ninth cycle, suggesting that the CNT–AMP framework had either slightly degraded structurally or lost a cumulative amount of active binding sites due to the acid treatment. This decrease is hardly surprising, given the adsorbent's remarkable stability and reusability, as it continues to retain a high degree of lithium-ion absorption even after multiple applications. This trend suggests that CNT–AMP has the potential to be utilized in lithium recovery processes with minimal regeneration losses, indicating it could be a viable option for sustainable and affordable resource recovery systems (Fig. 17d).
It should be noted that the coordination scenario proposed in Fig. 18 is still tentative and is derived from the combined analysis of FT-IR, XPS, and adsorption behavior, rather than from direct structural probes of the Li+ environment. In the present work, neither EXAFS nor solid-state NMR data are available, and no DFT calculations have yet been performed. Future studies will therefore focus on combining advanced spectroscopy with atomistic modelling to refine the local coordination geometry of Li+ on CNT–AMP and to quantify the energetic contributions that underpin its selectivity over competing cations. This will allow the qualitative mechanism proposed here to be translated into a fully validated, molecular-level description.
The interaction between Li+ and CNT–AMP is depicted at the atomic level, with Li+ coordinated by two to three oxygen atoms from neighboring deprotonated phosphonate groups (–PO32−) tethered to the CNT backbone and, when sterically accessible, by a nearby nitrogen donor. This chelating arrangement is consistent with the XPS evidence for Li+ association with P/O environments and with the chemisorption-type behavior inferred from the thermodynamic analysis, while still acknowledging that the exact geometry remains to be confirmed by advanced structural methods.
The net result is a thermodynamically favored, multi-dentate Li–O coordination that overcomes the dehydration penalty and anchors Li+ within the mesoporous network. XPS confirms this binding mode: the P 2p peak shifts from ∼132.8 eV to ∼133.2 eV upon Li+ complexation, and the N 1s feature shifts from ∼399.6 eV to ∼400.1 eV, consistent with minor Li–N polarization adjacent to the phosphonate. Because Li+ (r ≈ 0.76 Å, ΔHhyd ≈ −520 kJ mol−1) is easier to desolvate and fits snugly into these O-rich chelate pockets than competing cations (e.g., Mg2+, Ca2+), CNT–AMP exhibits excellent Li+ selectivity and high uptake capacity at pH 12.
The process started with the hand removal of the plastic housing that encased the battery cells. A sodium chloride (NaCl) solution containing 5% (w/v) was used to submerge the cells for a full day to prevent electrical short-circuiting. The cells were then dried in a 90 °C oven for 12 hours after a thorough rinsing with deionized water. Then, the metal covers of each cell were cut open by hand. After delicately removing the exterior steel shell, the inside components were separated into plastics, cathode sheets made of aluminum, and anode sheets made of copper. To effectively separate the cathodic powder, the aluminum sheets were heated to temperatures ranging from 250 to 300 °C for 30 minutes, thermally delaminating the active cathode material. A consistent particle size of fewer than 200 µm was achieved by milling and sieving the recovered material.
According to eqn (16),87 sulfuric acid and a reducing agent (hydrazine sulfate) were used to leach the LiCoO2 cathode powder.
| 4LiCoO2 (s) + 5H2SO4 (aq) + N2H6SO4 (aq) → 4CoSO4 (aq) + 2Li2SO4 (aq) + 8H2O (g) + N2 (g) | (16) |
Table 5 summarizes the results of the inductively coupled plasma optical emission spectrometry (ICP-OES) that were used to determine the amounts of cobalt and lithium in the filtrate after filtering the resultant leachate to separate the solid residue. Ammonium oxalate was employed as the precipitating agent to selectively recover cobalt from the leach solution. To achieve the precise reaction conditions described by the stoichiometric reaction in eqn (17), the pH was adjusted to 1.5, the stirring speed was kept at 300 rpm, and the temperature was maintained at 75 °C for 60 minutes.
| Li+ (aq) + Co2+ (aq) + (NH4)2C2O4 (aq) → CoC2O4 (s) + Li+ (aq) + 2NH4+ (aq) | (17) |
| Metal | Li | Co | Al | Mn | Ni |
|---|---|---|---|---|---|
| Content (wt%) | 6.57 | 58.29 | 0.06 | 0.16 | 0.37 |
The selective precipitation of cobalt is made possible by ammonium oxalate's dual role as a complexing and precipitating agent. Isolation of the solid was achieved by filtering, followed by extensive washing to eliminate any remaining contaminants, and finally, drying. Utilizing scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy (SEM-EDX), the precipitated cobalt oxalate was characterized.
Fig. 19a displays the diffraction pattern obtained from XRD, which was used to conduct additional structural characterization of the recovered CoC2O4. Fig. 19b shows the equivalent micrographs of the surface morphology that was studied using SEM. The remaining leachate after cobalt removal mostly consisted of lithium ions with minor quantities of manganese, aluminum, and cobalt. The quantities of lithium in the filtrate were found to be 6389 mg L−1 and cobalt to be 176 mg L−1. The next stage involved adding 250 mL of the cobalt-free leach solution to 1 gram of CNT–AMP adsorbent to selectively adsorb lithium. To make sure the adsorption conditions were ideal, the pH of the solution was measured and corrected to 12 with 1 M ammonium hydroxide (NH4OH) or 1 M sulfuric acid (H2SO4). After being agitated for 120 minutes, the mixture reached a maximum efficiency of 98% for lithium adsorption. It uses 0.25 M nitric acid and maintained steady agitation at room temperature for 120 minutes to desorb the lithium-loaded CNT–AMP.
A precipitation stage utilizing sodium carbonate was employed to recover lithium after desorption. While stirring continuously at 60 °C, a stoichiometric amount of sodium carbonate (Na2CO3) was slowly added to the lithium-rich solution, keeping the pH at approximately 10. The white precipitate of Li2CO3 was filtered out, rinsed with deionized water to eliminate any remaining salts, and finally dried for future use or characterization.
According to the XRD pattern, the precipitate is cobalt oxalate, specifically, CoC2O4·2H2O, which is an orthorhombic crystal with a space group of Co(II)-oxalate (JCPDS file: 25-0250)88,89 (Fig. 19a). The purity level of the compound is more than 98.7 percent, as confirmed by the ICP-OES analysis. Characteristic rod-like features, about 3 µm long, are visible in the precipitated product's morphology (Fig. 19b).
The Li2CO3 powder was dissolved in a 2mol L−1 H2SO4 solution and then analysed using ICP-OES and AAS to determine the lithium carbonate purity. The found Li2CO3 purity level of approximately 99.50% satisfies the Chinese production standard for Li2CO3 (GB/T 11075-2013: Li2CO3-0, Li2CO3 > 99.2%).90 Fig. 20a shows the XRD pattern of the product. It fits the Li2CO3 standard card (PDF# 80-1307) with clearly defined crystalline diffraction peaks. According to the SEM picture (Fig. 20b), the Li2CO3 that has precipitated appears as aggregates of sheets with particles ranging from 5 to 8 micrometers in size.91
Based on the results of the ICP-MS analysis, which were presented in Table 6, the obtained Li2CO3 product complied with battery-grade specifications due to its high purity and excellent crystallinity. The product's purity reached 99.8 percent.
| Element | Li | Ni | Co | Mn | Al |
|---|---|---|---|---|---|
| wt% | ≥99.8% | ≤0.012 | ≤0.001 | ≤0.001 | ≤0.040 |
When applied to actual spent LIB leachates, CNT–AMP produced very pure lithium carbonate (Li2CO3) with a purity level of 99.8 percent. Using 0.25 M HNO3 as an eluent, the adsorbent remained economically viable for large-scale applications after nine consecutive adsorption–desorption cycles, retaining more than 75% of its initial adsorption effectiveness. In addition to a practical method for recovering lithium from spent batteries, this study advances efforts to create long-term solutions for recycling valuable materials. Several benefits, such as increased efficiency, improved selectivity, less energy consumption, and less environmental impact, are offered by the CNT–AMP adsorbent in comparison to traditional approaches. Potentially reshaping the way crucial metals are recovered from electronic waste, future studies might concentrate on improving the adsorbent for use in manufacturing and increasing the process's scale. Important implications for supporting principles of the circular economy in the battery business and addressing global lithium supply concerns are highlighted by this study's findings.
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