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Zinc alendronate as an ossified catalyst for glycerol valorization to glycerol carbonate using urea as a CO2 surrogate

Shivani B. Thakkara, Dinesh Bhalothiab, D. Krishna Raoc and Bibhas R. Sarkar*a
aDepartment of Chemistry, Birla Institute of Technology and Science, Pilani, Pilani Campus, Vidya Vihar, Pilani, Rajasthan 333031, India. E-mail: bibhas.sarkar@pilani.bits-pilani.ac.in
bDepartment of Electronics and Communication Engineering, Manipal University Jaipur, Rajasthan 303007, India
cTata Institute of Fundamental Research Hyderabad, Hyderabad, Telangana 500046, India

Received 13th October 2025 , Accepted 30th November 2025

First published on 3rd December 2025


Abstract

The conversion of biomass waste into valuable chemicals is a sustainable approach for a green and circular economy. Herein, the highly efficient solvent-free catalytic carbonylation of glycerol to glycerol carbonate (GlyCO3) using cost-effective and facile ossified zinc alendronate catalysts and urea as a CO2 surrogate is reported. Zinc alendronate catalysts were synthesized in a single step using an ossification technique. The catalysts were characterized by various techniques, including XRD, FT-IR spectroscopy, N2 physisorption, TGA, SEM-EDS, TEM, XANES, XPS, NH3- and CO2-TPD, and multinuclear CP MAS NMR spectroscopy. Among the catalysts tested, ALN1Zn2 exhibited enhanced performance, achieving 86.3% glycerol conversion and 96.1% GlyCO3 selectivity with 82.9% yield under optimized conditions (10% catalyst loading, 150 °C, 7 h, 1[thin space (1/6-em)]:[thin space (1/6-em)]1 glycerol to urea ratio). All products and byproducts were identified using GC-MS/MS analysis. The catalyst exhibited good reusability over multiple cycles with only slight activity loss. The reaction progress was monitored by FT-IR spectroscopy. Mechanistic studies indicated that the reaction proceeded via a carbamate intermediate. The bifunctional acid-base properties of the catalyst enabled the simultaneous activation of urea and glycerol. This work demonstrates a facile approach to develop efficient heterogeneous catalysts for sustainable glycerol valorization.


Introduction

The emphasis on the reduction of carbon footprint has led to substantial growth in the development of chemical routes from biomass-derived platform chemicals. The proliferation of the biodiesel and oleochemical industries has also led to the enhanced production of bio-based glycerol as a potential feedstock. Glycerol holds a major portion (∼10%) of the total byproducts generated from the transesterification process during the biodiesel production from biomass.1 The projected biodiesel production will reach 76 MMT by 2030.2 It is anticipated that the global market value of glycerol, will reach USD 11.9 billion by 2034 (from USD 5.6 billion in 2024).3 This projection necessitates the valorization of glycerol into value-added products to incorporate it into pharmaceutical, cosmetics, food and beverage (F&B), and other biochemical industries employing various processes like hydrogenolysis, dehydration, selective oxidation, carbonylation utilizing CO2/CO and numerous other processes.4 Among the various value-added products of glycerol, glycerol carbonate (GlyCO3) holds great significance due to its diverse applications such as solvent, an electrolyte in dry batteries, a stabilizer in the paint industry, in resin production, for military purposes, and as a precursor in the polymer industry to manufacture polycarbonates, polyglycerol, polyurethanes and many more.5 Furthermore, the significance of GlyCO3 is evidenced by its projected market value of USD 2.4 billion in 2024, with an anticipated compound annual growth rate (CAGR) of 8.01% from 2022 to 2033.6

Several reaction pathways including the alcoholysis of urea with glycerol, transesterification with dialkyl carbonate, and carbonylation of CO2/CO with glycerol have been investigated for the synthesis of GlyCO3.7 Among these pathways, the alcoholysis of urea with glycerol emerges as the most promising as it avoids the involvement of volatile and flammable substances (alcohols) and toxic reactants (CO) and is not constrained by any thermodynamic limitations (activation of CO2).8 The alcoholysis of urea with glycerol employs two cost-effective and accessible raw materials (glycerol and urea) to produce GlyCO3. Ammonia gas, generated as a byproduct during this reaction, can be captured and subsequently utilized in urea production from CO2;9,10 thus, urea functions as a CO2 surrogate and may be considered to assist in CO2 cycling from an overall process perspective. Thus, the alcoholysis of urea with glycerol offers a potentially ecofriendly and sustainable solution for the synthesis of GlyCO3.

A variety of catalysts have been reported for the GlyCO3 synthesis via the alcoholysis of urea with glycerol, including extensively investigated zinc-based catalysts [ZnO,11 ZnO-mixed oxide catalysts,12 supported Zn catalysts,13 Zn2+-incorporated catalysts,14 other Zn-containing compounds,15 etc.]; lanthanum-based catalysts [lanthanum oxide,16 other La-compounds,17,18 etc.]; tin-based catalysts [supported Sn or Sn-mixed oxide catalysts,19 Sn-decorated heteropolyacids,20 etc.]; phosphates;9,10 ionic liquids;21 hydrotalcite-like materials;22 and various other types of catalysts [water-boiler ash,23 metal salts,24 etc.] Zn-based catalysts have garnered particular attention due to the ability of Zn to activate glycerol in the form of Zn glycerolate.25 To facilitate the reaction, the Lewis acidity of Zn2+ can be used to activate the carbonyl group in urea.26 Both homogeneous and heterogeneous types of Zn-based catalysts have been extensively investigated in recent years.

Solid Zn-based catalysts have attracted considerable interest owing to their comparatively high catalytic efficacy in glycerol carbonylation.25–29 Nonetheless, investigations have revealed that reactions facilitated by these solid Zn catalysts actually progress homogeneously, rather than heterogeneously, as initially assumed.25 The Zn species readily dissolves in the liquid medium via interaction with glycerol and urea, subsequently forming catalytically active zinc isocyanate (Zn–N[double bond, length as m-dash]C[double bond, length as m-dash]O) complexes.15 This phenomenon occurs regardless of the original solid Zn catalyst type. A comprehensive analysis of the conversion rate, selectivity, and reusability underscores the need to develop more effective heterogeneous Zn-based catalytic systems.

Various Zn compounds [ZnF2, ZnCl2, ZnBr2, ZnI2, Zn(NO3)2·6H2O, Zn(OAc)2·2H2O, ZnO, etc.] have been investigated as homogeneous catalysts to activate glycerol and urea.15 Among these, homogeneous ZnCl2 demonstrated ∼80% glycerol conversion and ∼99% GlyCO3 selectivity.15 Zinc glycerolate [Zn(C3H6O3)] was identified as an active species in all these homogeneous Zn catalysts.15 Zhang et al. examined ZnSO4, CuSO4, and MgSO4 for the glycerolysis of urea to GlyCO3, with ZnSO4 exhibiting optimal performance with a 93% yield.24 Homogeneous catalysts exhibited greater glycerol conversion and GlyCO3 selectivity due to their enhanced contact/availability with the reagents during reactions.8 Nevertheless, the application of homogeneous catalysts is constrained by catalyst-product separation, catalyst recovery, and economic reutilization. The approach of heterogenizing homogeneous catalysts can address separation issues, albeit often at the expense of their catalytic activities. Researchers have emphasized the significance of the availability of the acid-base dual functionality in a single catalyst for the alcoholysis of urea with glycerol, which effectively suppresses their mutual deactivation.9,10 However, controlling these chemically divergent, hostile active sites remains a challenge. Furthermore, most of the synthesis strategies have notable disadvantages owing to exotic preparation procedures and multistep catalyst synthesis, which again limit these systems' actual application feasibility. Consequently, developing a facile method for synthesizing acid-base bifunctional catalysts with high activity and selectivity remains the most poignant challenge.

Metal phosphonates represent a significant class of hybrid materials, consisting of organic and inorganic moieties intimately integrated at the molecular level through P–O-metal covalent bonds, with a unique structural combination of the advantageous properties of both organic and inorganic moieties.30–34 A wide range of functionalized phosphonic acids and their derivatives that are low-cost and have diverse functional groups can be utilized to synthesize metal phosphonates through various methods, including coprecipitation, sol–gel, and hydrothermal processes.32,35 Notably, the uncoordinated free P–O–H groups on metal phosphonate materials exhibit exceptional acid properties.30–32,34–36 Conversely, the incorporation of spacer alkyl groups with terminal tertiary amine species into the framework of metal phosphonates results in materials exhibiting nonalkaline/weakly alkaline basic properties.33,34,36 Thus, amine-functionalized alkyl moieties present in the phosphonates of Zn may be proposed as prospective catalysts for the synthesis of GlyCO3. Earlier, Sarkar et al.37 introduced a novel approach called ‘ossification’ to synthesize intrinsically insoluble metal complexes with some of their coordinated ligands having appendages with chemical moieties that can form insoluble ion-pairs, where the catalytically active metal environment is kept intact for participating in catalytic reactions, and a different metal ion-pair forms a stable insoluble attribute. Thus, catalytically active metal-site-containing molecules are precipitated by a process resembling the self-assembly of robust insoluble biomaterials, such as bones, from simpler soluble precursor molecules and ions. The ossification technique thus offers a promising avenue for addressing the above-mentioned challenges.

This study aimed to synthesize zinc alendronate catalysts using an ossification technique and evaluate their efficacy and reusability in the alcoholysis of urea with glycerol to develop a more efficient and environmentally friendly catalytic process. This process utilized two phosphonates (–PO32−) and an amino (–NH2) group containing sodium alendronate trihydrate (Na-ALN, Scheme 1) as the crucial molecule, which can bind with Zn via the phosphonate (P–O–H) moiety preferably in an incomplete manner to leave residual acidity, while the free –NH2 group provides basicity, in addition to forming insoluble Zn-phosphonate-based materials. Notably, Na-ALN is a potent osteoclast-mediated bone resorption inhibitor and is used as a drug to treat osteoporosis.38 Benefiting from the synergistic effect of the active acidic and basic sites, these materials can activate glycerol and urea simultaneously in a solvent-free system to yield GlyCO3. Furthermore, the ossified catalyst material can be readily recovered by filtration and reused while maintaining its original activity.


image file: d5cy01218j-s1.tif
Scheme 1 Molecular structure of sodium alendronate (Na-ALN).

Experimental methods

Materials and reagents

Sodium hydrogen (4-amino-1-hydroxy-1-phosphonobutyl)phosphonate trihydrate (alendronate sodium hydrate, 98%, BLD Pharma, India), zinc nitrate hexahydrate (99% (metal basis), Thermo Scientific Chemicals, India), glycerol anhydrous (>98%, Merck, India), urea (99%, Molychem, India) and methanol (≥99.8% (GC), Merck, India) were purchased and used without any further purification.

Synthesis procedure of the ossified zinc alendronate catalysts and their characterization methods

Initially, a weighted amount of alendronate sodium trihydrate (Na-ALN) was ultrasonicated in 10 mL of water to prepare a 0.1 M homogeneous aqueous solution of Na-ALN. A prepared zinc nitrate solution was added to 10 mL of a 0.1 M aqueous solution of Na-ALN dropwise with stirring at different Na-ALN/Zn molar ratios, ranging from 0.5 to 1 and 2. The pH of the Na-ALN solution was 3.9. The pH of the final solution varied between 4.5 and 6.2, depending on the molar ratio of Na-ALN/Zn. The mixture was maintained at 80 °C for five days under stirring conditions. The solid was recovered and washed several times with deionized water to remove any remaining unreacted Na-ALN or zinc and subsequently dried at 70 °C overnight. All the samples were stored in a dry environment. The solids prepared using Na-ALN/Zn at molar ratios of 0.5, 1, and 2 were labelled as ALN1Zn2, ALN1Zn1, and ALN2Zn1, respectively, and called ossified zinc alendronate catalysts. The final pH values of the ALN1Zn2, ALN1Zn1, and ALN2Zn1 solutions after five days were 0.6, 1.36, and 2.31, respectively. As quantified by AAS analysis, the Zn loadings in ALN1Zn2, ALN1Zn1, and ALN2Zn1 were 11.28, 10.64, and 5.02 wt%, respectively.

Catalyst structural and morphological analyses were done employing various techniques, including powder X-ray diffraction (PXRD), Fourier transform infrared (FT-IR) spectroscopy, field-emission scanning electron microscopy (FESEM) coupled with energy-dispersive X-ray spectroscopy (EDS), high-resolution transmission electron microscopy (HR-TEM), nitrogen (N2) physisorption, X-ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TGA), NH3- and CO2 temperature-programmed desorption (NH3- and CO2-TPD), solid-state NMR (SS-NMR) spectroscopy and extended X-ray absorption fine structure (EXAFS). Detailed characterization methodologies are provided in the SI.

Liquid-phase glycerolysis of urea and identification of products

The alcoholysis of urea with glycerol was carried out in a 50 mL two-neck round-bottom flask. Initially, 2 g (22 mmol) of glycerol was added to the flask and heated to 140 °C (or up to the required temperature) to reduce its density. Subsequently, 0.2 g of the catalyst (or the required amount of the catalyst) was incorporated into glycerol under continuous stirring. After the uniform distribution of the catalyst in glycerol, 1.3 g (22 mmol) of urea (or the required amount of urea) was introduced into the reaction mixture. The reaction was conducted under a continuous N2 flow (20 mL min−1) to remove the generated ammonia gas during the reaction with constant agitation in a reflux setup. The synthesized products were identified using GC-MS/MS and quantified with gas chromatography (GC). The detailed product analysis and identification are provided in the SI.

Results and discussion

Catalyst structural and morphological characterization

Powder X-ray diffraction (PXRD) analysis was performed in the 2θ range from 5° to 40° to identify the crystallinity and phase composition of the synthesized catalysts, as presented in Fig. 1a. The presence of multiple diffraction peaks confirmed the crystalline nature of the catalyst. The diffraction patterns of commercially available sodium alendronate, Na-ALN, were recorded and compared with those of the synthesized zinc alendronate catalysts (namely, ALN1Zn2, ALN1Zn1 and ALN2Zn1). Notably, the diffraction peaks deviated slightly from the standard JCPDS data of Na-ALN (JCPDS 00-050-2301) due to the presence of varying amounts of water of crystallization in the commercially available Na-ALN.39,40 As illustrated in Fig. 1a, the intense diffraction peaks at 2θ values of 8.6°, 11.9°, 13.1°, 16.7°, 18.2°, 22.8°, 24.4°, 25.6°, and 29.4° corresponded to the (002), (101), (012), (−112), (044), (−114), (−122), (015), and (123) crystallographic planes, respectively, of Na-ALN (JCPDS 00-050-2301).39,40 Upon the reaction of zinc with Na-ALN, peaks related to zinc pyrophosphate (Zn2P2O7) (JCPDS 00-007-0087) were observed in the ossified zinc alendronate catalysts. The additional peaks at 17.2° (200) and 20.4° (−111) in the case of ALN1Zn2, 15.8° (011) and 17.5° (200) for ALN1Zn1 and 14.9° (−111) and 17.4° (200) for ALN2Zn1 respectively, were associated with different forms of zinc phosphonate [Zn3(PO3)4, (JCPDS 00-021-1488 and 00-021-1489)], indicating the formation of polyphosphate phases in the ossified zinc alendronate catalysts. The diffraction peaks at 8.6°, 16.6°, 22.9°, 26.4°, and 33.4° in ALN1Zn2 and 11.6°, 12.2°, 23.3°, and 26.4° in both ALN1Zn1 and ALN2Zn1 shifted relative to those of pure Na-ALN (Fig. 1a). These shifts were attributed to the probable formation of phosphonate bonds between zinc and Na-ALN. The diffraction pattern trends revealed that as the zinc concentration decreased from ALN1Zn2 to ALN1Zn1 and further to ALN2Zn1, Zn-ALN integrated easily alongside Na-ALN. This integration promoted the development of pyrophosphate-type geometries in the ossified catalysts. Therefore, the PXRD analysis clearly indicates the formation of mixed phosphonate phases in the ossified zinc alendronate catalyst.
image file: d5cy01218j-f1.tif
Fig. 1 a) PXRD patterns, b) FT-IR spectra, c) N2 physisorption plots and BJH pore size distribution plots (inset), and d) TGA spectra of Na-ALN and ossified zinc alendronate catalysts.

The FT-IR spectra of Na-ALN and the ossified zinc alendronate catalysts were obtained and are shown in Fig. 1b. The ossified zinc alendronate catalysts exhibited absorption bands similar to those of Na-ALN. The presence of the 3748 cm−1 band was related to the free hydroxyl group (OH)41 in Na-ALN and the ossified zinc alendronate catalysts. The band at approximately 3350 cm−1 was attributed to hydrogen-bonded OH (from water hydration) or N–H stretching vibrations (from NH2 groups).42 In the case of bisphosphonate materials, atmospheric CO2 adsorption on the catalyst surface was observed at 2312 cm−1.43 The absorption band centered at 1741 cm−1 could be attributed to C[double bond, length as m-dash]O stretching due to CO2 adsorption. This phenomenon may have occurred because of the presence of oxygen or the oxygen anions from adjacent sodium alendronate units available for interaction. At 1527 cm−1, the NH2 groups exhibited a distinctive absorption peak associated with the N–H bending vibration.44 The spectra show C–H symmetric bending vibrations at 1375 cm−1.45 The bands at 1140, 1063, and 933 cm−1 were linked to the P[double bond, length as m-dash]O, P–C, and P–O stretching vibrations, respectively.44,46 Subsequently, the band at 650 cm−1 corresponded to the P–O–P vibrations.41 The intensity of the band at 650 cm−1 for the ossified zinc alendronate catalysts was significantly higher than that for Na-ALN, which is related to zinc-phosphonate interactions. Finally, the deformation mode of P–O- resulted in peaks at 580 cm−1 (ref. 47, 48) and Zn–O vibrations at 455 cm−1, respectively.47,49 Consequently, these observations offer a comprehensive view of the bending and stretching modes of P–O–P, C–H, NH2, and C[double bond, length as m-dash]O bonds that are present in the ossified catalysts after synthesis.

Surface analysis using N2 physisorption at cryogenic temperatures (77 K) was performed to comprehend the texture (surface area and porosity) of the synthesized materials. The surface areas of the synthesized materials were calculated using the Brunauer–Emmett–Teller (BET)50 method. Simultaneously, the mesopore size distribution (∼2–13 nm)51 (Table. 1) was assessed by the Barrett–Joyner–Halenda (BJH)50 method using the Harkins–Jura standard isotherm. The adsorption–desorption isotherms of Na-ALN and the ossified zinc alendronate catalysts revealed a IUPAC type IV (a)51,52 isotherm with a vertically oriented inverted horn-shaped hysteresis classified as semi-IUPAC H1 hysteresis50–52 (Fig. 1c). The resulting adsorption–desorption of the catalysts showed an inflection point at P/P0 ∼ 0.93,52 and hysteresis started at P/P0 ∼ 0.63,52 followed by a plateau (Fig. 1c). Table 1 demonstrates an increase in the specific surface area and total pore volume with decreasing zinc concentration, suggesting a higher prevalence of bisphosphonate sites. The presence of multiple pore diameters could be attributed to the disarrayed pore size distribution on the catalyst surface.9

Table 1 BET analysis of Na-ALN and ossified catalysts
Catalyst aS,BET (m2 g−1) Total pore volume (cm3 g−1) Avg. pore diameter (nm)
Na-ALN 1.49 0.0008 1.90
ALN1Zn2 5.29 0.0098 6.06
ALN1Zn1 8.92 0.0432 12.5
ALN2Zn1 17.8 0.0646 8.90


The TGA-DTG curves of Na-ALN and the ossified catalysts are shown in Fig. 1d, which exhibit four major weight loss regions. Na-ALN exhibited two weight losses between 50 and 200 °C (ref. 40, 46) (Fig. 1d). The first thermal event was associated with the loss of adsorbed water on the surface.40,46

The second thermal event was endothermic in nature, as shown in the DTA results (Fig. S1), which corresponded to the loss of three chemically bound water molecules40 (16.7%, which matches with the actual amount of water (16.6%) in Na-ALN) from the Na-ALN crystal with an onset temperature of 128 °C (Fig. 1d). Beyond 200 °C, a series of weight losses occurred, corresponding to the breakdown of the aliphatic chain or nitrogen groups46 and the decomposition of the remaining organic and phosphonate groups (8.7% and 22.3%), leaving behind stable inorganic residues. Remarkably, after the ossification of zinc with Na-ALN, the catalysts were more thermally stable than Na-ALN (Fig. 1d). The ossified ALN1Zn2 catalyst exhibited the highest stability, according to the TGA-DTG analysis. The deep endothermic curve between 220 and 280 °C in the DTA analysis (Fig. S1) signified that a significant amount of heat was required to break the skeleton of the ossified catalyst after zinc coordination. This clearly indicates the greater stability of the ossified catalysts compared to Na-ALN, specifically in the cases of ALN1Zn2 and ALN1Zn1. However, the weight loss patterns/events of the ossified catalysts were similar to those of Na-ALN in terms of the thermal removal of adsorbed water and crystalline water and the degradation of aliphatic chains, including nitrogen-containing groups and phosphonate moieties, with logical variations owing to the complexity of the structure of the catalysts after zinc coordination.

The FESEM images of the synthesized catalyst samples are shown in Fig. 2a–d and S2–S4. The particles were irregular in shape. No specific surface morphology was observed for the ossified zinc alendronate catalysts. In addition, energy-dispersive X-ray analysis demonstrated the presence of elements in the ossified zinc alendronate catalysts (Fig. 2f and S2–S4). The presence of zinc was confirmed by the map sum spectrum (Fig. 2e shows ALN1Zn2; for ALN1Zn1 and ALN2Zn1, see Fig. S2–S4) and elemental mapping (for ALN1Zn2, see Fig. 2f; for ALN1Zn1 and ALN2Zn1, see Fig. S2–S4). The HR-TEM image and SAED pattern of ALN1Zn2 are displayed in Fig. 2h and g, and the images of ALN1Zn1 and ALN2Zn1 are given in Fig. S5 and S6, respectively. The SAED pattern displayed distinct concentric rings, indicating the polycrystalline nature of the material. The SEM images showed irregular-shaped particles with some degree of agglomeration. HR-TEM images further confirmed the presence of an elongated rod-like morphology with a uniform diameter and length, implying anisotropic growth during synthesis. These morphological characteristics, combined with the diffraction data, support the formation of a well-crystallized structure.


image file: d5cy01218j-f2.tif
Fig. 2 FESEM images of a) Na-ALN, b) ALN1Zn2, c) ALN1Zn1, and d) ALN2Zn1, e) map sum spectrum of ALN1Zn2, f) elemental analysis of ALN1ZN2, g) SAED pattern of ALN1Zn2, and h) HR-TEM image of ALN1Zn2.

To gain deeper insights into the local coordination environment and electronic structure of Zn atoms in the experimental samples, X-ray absorption near-edge structure (XANES) spectroscopy was employed. Fig. 3a presents a comparative analysis of the Zn K-edge XANES spectra of the samples. Several prominent spectral features were observed and interpreted to understand the local atomic configuration of Zn in the respective materials. The pre-edge feature, labelled as “O,” reflects the degree of local symmetry distortion around the absorbing Zn atom. This peak originates from the 1s → 3d electronic transition, which is typically dipole-forbidden in perfectly centrosymmetric (octahedral) environments but becomes allowed when the symmetry is distorted, such as in tetrahedral or square-planar geometries. The more pronounced pre-edge feature in ALN1Zn2 suggests that the Zn centers possess a distorted tetrahedral geometry. The position of the inflection point (denoted “X”) in the absorption edge is commonly used to estimate the oxidation state of the absorbing atom. The similar position of the inflection point (peak X in the first derivative spectra) in all the samples confirmed the similar oxidation of Zn in all the samples. Furthermore, the intensity of the whiteline peak (labelled “HA”), which corresponds to transitions from the Zn 1s core level to unoccupied 4p states, provides information about the density of unoccupied states above the Fermi level. The lowest HA value for the ALN1Zn2 sample suggests the highest density of occupied orbitals in this sample. Such a scenario can be attributed to the highest interaction of Zn with adjacent domains in the ALN1Zn2 sample.


image file: d5cy01218j-f3.tif
Fig. 3 X-ray absorption spectroscopy of the experimental samples. a) XANES and b) FT-EXAFS spectra of the experimental samples at the Zn K-edge. The first derivative spectra are shown in the inset of the XANES spectra. c) Deconvoluted P 2p XPS and d) deconvoluted Zn 2p XPS spectra of Na-ALN and ossified zinc alendronate catalysts.

The Fourier-transformed EXAFS (FT-EXAFS) spectra of the samples further revealed the local structural environment around Zn atoms (Fig. 3b), and the corresponding structural parameters are summarized in Table S1. In the FT-EXAFS spectra, peak B (∼1.5–2.0 Å) corresponded primarily to Zn–O interactions and showed the lowest amplitude for ALN1Zn2, indicating the lowest extent of surface adsorbed oxygenated species on Zn in this sample, which is in good agreement with the whiteline intensity in the XANES spectra (Fig. 3a). The highest intensity of peak B indicates a more well-ordered and stronger Zn–O bonding environment in ALN1Zn2 than ALN1Zn1 and ALN2Zn1. This is further supported by the EXAFS-derived coordination numbers (CN), where the Zn–O CN is highest in ALN1Zn2 (2.40) and gradually decreases to 1.84 in ALN2Zn1. Peak C (∼3.0–3.5 Å) represented overlapping contributions from Zn–Zn, Zn–P, and Zn–OH interactions. Samples ALN1Zn1 and ALN2Zn1 displayed increased Zn–OH coordination and more pronounced Zn–P bond length contraction, indicating a distorted and more disordered Zn environment. These findings highlight that ALN1Zn2 possesses the most well-defined and structurally stable Zn coordination environment, which is likely to enhance its catalytic performance relative to that of the other samples.

X-ray photoelectron spectroscopy (XPS) was performed to ascertain the chemical environment and oxidation state of the elements present on the surface of the synthesized catalyst. The XPS survey spectra (Fig. S7) and C 1s (Fig. S8a, Table S2), N 1s (Fig. S8b, Table S2), O 1s (Fig. S8c, Table S2), P 2p (Fig. 3c, Table S2), and Zn 2p (Fig. 3d, Table S2) XPS profiles of the ossified zinc alendronate catalysts and pure Na-ALN provided a glimpse into the electronic environment of the surrounding atoms. The C 1s XPS spectra of Na-ALN, ALN1Zn1, and ALN1Zn2 showed three peaks, while four peaks were observed for ALN2Zn1 (Fig. S8a, Table S2). The signal at 284.8 eV in the C 1s XPS spectrum was attributed to the C–C/C–H (ref. 53, 54) bonds of the alkyl chain of Na-ALN. The peak of the C–N bond from the amine group55,56 in alendronate was observed at 286.2, 286.1, 286.1, and 286.2 eV for Na-ALN, ALN1Zn2, ALN1Zn1, and ALN2Zn1, respectively. Notably, the binding energy of the C atoms in the C–P–O bonded species appeared to be highly affected by the coordination of zinc with the electron-withdrawing oxygen atoms of the two phosphonate groups. In Na-ALN, the P–O bonded C-species was observed at 288.6 eV. The higher binding energy with respect to the adventitious carbon was due to the highly electron-withdrawing phosphonate unit (two counts) lowering the electron density on the C atom.57,58 As more and more zinc was coordinated to the phosphonate unit, this was partially compensated for, and a consequent trend of the lowering of the C 1s binding energy was observed as follows: ALN2Zn1 (288.5 eV), ALN1Zn1 (287.8 eV), and ALN1Zn2 (287.9 eV), all data following the reports by Puziy et al. (2008).57,58 Additionally, a very-low-intensity59,60 peak was observed in the C 1s spectrum of ALN2Zn1 at 290.2 eV, which may be attributed to the presence of the O–C[double bond, length as m-dash]O species59,60 because of CO2 adsorption from the atmosphere, similar to that observed by Saeb et al. (2017)59 and Gouzman et al. (2006).60 This result corroborates the FT-IR spectra. This indicates that a higher zinc content may facilitate stronger CO2 adsorption, and this effect was not detected for catalysts with lower Zn contents.

The main peaks at 401.1 eV (Na-ALN), 401.4 eV (ALN1Zn2) and 401.7 eV (ALN1Zn2, ALN1Zn1) in the N 1s XPS profiles (Fig. S8b, Table S2) indicated the presence of free or weakly interacting amine nitrogen61 from the alendronate moiety. Moreover, the 402.0 eV peak in the N 1s spectrum of Na-ALN (Fig. S8b, Table S2) implied a protonated amino group (–NH3+).58,62 The shift in the N 1s binding energies of the ossified zinc alendronate catalysts (Fig. S8b) compared with Na-ALN was linked to the protonated nitrogen in ammonium moiety (–NH3+).

The deconvoluted O 1s XPS spectrum showed three peaks for the Na-ALN and ossified zinc alendronate catalysts (Fig. S8c and Table S2, respectively). The first set of peaks (at 531.1 eV for ALN1Zn2 and 531.6 eV for Na-ALN, ALN1Zn1, and ALN2Zn1) corresponded to the oxygen atoms in the phosphonate groups (P–O/P[double bond, length as m-dash]O)33,63 (Fig. S8c, Table S2). The binding energy in ALN1Zn2 (531.1 eV) was slightly lower than that in Na-ALN, suggesting a significant interaction between zinc and oxygen atoms (P–O–Zn).33 The second set of peaks was indicative of the O atom in the hydroxyl moiety C–OH (ref. 33, 63) at 532.6 eV for ALN1Zn2 and 533.1 eV for Na-ALN, ALN1Zn1, and ALN2Zn1. The higher zinc content in ALN1Zn2 matched the lower binding energy, indicating more O–Zn ionic bonding with an anionic oxide-type ligation/bonding. The higher-binding-energy peaks (534.6–535.9 eV) in the O 1s XPS spectra were attributed to water molecules.54,58,63 With increasing amounts of zinc in the ossified zinc alendronate catalysts (zinc amount: ALN1Zn2 > ALN1Zn1 > ALN2Zn1), the phosphonate and water oxygen atoms showed a more significant decrease in binding energies owing to the stronger interaction with zinc, as the zinc coordination increased the electron density around the oxygen, which lowered the binding energy.

The two peaks at lower binding energies (132.8–133.2 eV and 133.8–135.8 eV)38,54,64 (Fig. 3c, Table S2) in the P 2p XPS spectra corresponded to the spin-orbit splitting of 2p3/2 and 2p1/2 (at a difference of 0.8–1.2 eV)38,54 (Fig. 3c, Table S2) of phosphorus atoms within the phosphonate (C–PO3) groups present in the compounds. These peaks are characteristic of phosphorus in the +5 oxidation state.65 The absence of the ∼135.6 eV peak58,66 in the P2p XPS spectrum of Na-ALN compared to that of the ossified zinc alendronate catalysts was attributed to the presence of phosphorus in a more strongly coordinated environment. These higher-binding-energy peaks (∼135.6 eV) in the P2p XPS spectra corroborate the formation of the pyrophosphate species-like57,66 structure of catalysts with increasing ALN/Zn ratio (ALN/Zn: 0.5 < 1 < 2), in agreement with PXRD data. Additionally, the zinc present in the ossified catalysts gave rise to the Zn 3s signals at 140–141 eV, as displayed in the P 2p XPS spectra (Fig. 3c).67,68

The Zn 2p binding energies were influenced by the coordination environment and oxidation state of the zinc species and transitions between tetrahedral and octahedral configurations in the ossified zinc alendronate catalysts (Fig. 3d, Table S2). Zinc in an octahedral coordination frequently exhibits higher binding energies than its tetrahedral counterpart due to an increased electron density in the octahedral environment, resulting in enhanced electron shielding. Therefore, tetrahedral environments were observed around 1021–1022.5 eV and 1044–1046 eV owing to 2p3/2 (td) and 2p1/2 (td), respectively.69,70 By contrast, octahedral environments were noticed around 1023–1026 eV and 1047–1049 eV (ref. 71) due to 2p3/2 (oh) and 2p1/2 (oh), respectively,69,72 in the ossified zinc alendronate catalysts (Fig. 3d). The exceptionally high binding energies in the Zn2p XPS profile of the ossified zinc alendronate catalysts confirmed the +2 oxidation state73 of zinc ions and the highly electron-deficient environment due to more nuanced arrangements of molecules in the solid catalyst structure.

The surface atomic concentrations are listed in Table 2, which provides significant insights into the structure of the surface of the ossified zinc alendronate catalysts obtained through XPS analysis. With an increase in the concentration of zinc (zinc concentration: ALN1Zn2 > ALN1Zn1 > ALN2Zn1), the atomic concentrations of zinc, phosphorous, and oxygen on the catalyst surface increased (Table 2). These results suggest that a greater number of active zinc phosphate complexes are formed. Because the synthesized materials are all macroscopic and obtained as bulk precipitates with low surface areas and porosities, it is highly probable that the solid precipitate particles have almost similar bulk compositions. Additionally, sodium ions associated with Na-ALN remained in the catalysts in one form or another.

Table 2 Surface concentration (in%) of elements in different ossified zinc alendronate catalysts and Na-ALN from XPS analysis
  C N O P Na Zn Zn/P
Na-ALN 59.14 2.18 29.65 6.52 2.51
ALN1Zn2 40.33 4.73 34.18 11.42 0.27 9.07 0.79
ALN1Zn1 46.42 4.32 33.5 9.4 0.16 6.2 0.66
ALN2Zn1 58.48 2.53 29.22 6.2 0.1 3.47 0.56


NH3- and CO2-TPD analyses were performed to evaluate the types of active sites (acidic and basic sites, respectively) on the catalyst surface, thereby understanding the mechanism involved in glycerol conversion, as presented in Fig. S9 and S10 and Table 3. The TPD experimental results were deconvoluted into Gaussian peaks74 to overcome the limitations of qualitative comparisons between the NH3- and CO2-TPD patterns of the various ossified zinc alendronate catalysts (including Na-ALN as a reference) using a mathematical fitting program. The deconvolution process was performed based on the assumption that the NH3 and CO2 desorption activation energies followed a normal distribution, representing the heterogeneity associated with the adsorption sites on the analyte surface.75,76 The deconvoluted peaks were distributed among three categories of sites: weak (<250 °C), moderate (250 to 400 °C), and strong (>400 °C), according to the NH3 and CO2 desorption temperature74–76 (Table 3). The acidic sites (observed via NH3-TPD) were likely related to the proton-donating capacity77 of the hydroxyl (P–OH, C–OH), alkyl amine (–NH2), and –PO32− structural components, including the influence of water molecules on the solid catalyst surface and the Zn coordination present in the catalyst structure. The weak acidic sites (<250 °C) in the Na-ALN and ossified zinc alendronate catalysts (Fig. S9, Table 3) represented physically (or weakly bound) adsorbed NH3, which is mainly associated with surface-bound water and weakly interacting phosphonate groups in the NH3-TPD. Meanwhile, the moderate acidic sites (250 to 400 °C) contributed significantly to the total acidity in all the catalysts (Fig. S9, Table 3), where NH3 was bound tightly. These sites may be from partially deprotonated phosphonate and hydroxyl groups. Finally, the strong acidic sites (>400 °C) (Fig. S9, Table 3) in the catalysts corresponded to the strong interaction of NH3 with the undissociated phosphonate groups in Na-ALN and the phosphonate groups bound to zinc ions in the ossified zinc alendronate species. A balanced distribution of acidic sites with a slight dominance of moderate acidity was observed in the NH3-TPD of Na-ALN (Table 3). The ossified ALN1Zn2 and ALN1Zn1 exhibited higher concentrations of moderate and strong acidic sites (Table 3), reflecting the complex coordination of zinc ions with undissociated phosphonate groups. The presence of a greater number of strong acidic sites in ALN1Zn2 is consistent with the highest binding energy of zinc in an octahedral environment from the Zn2p XPS analysis. The nuanced coordination of Na-ALN and water molecules creates a high electron deficiency on zinc ions, which agrees with the strong acidity in the catalyst. In contrast, ALN2Zn1 had fewer acidic sites (Table 3), which leads to a less acidic character.

Table 3 Types of acidic and basic sites from NH3- and CO2-TPD analyses
NH3-TPD (acidic sites)
Catalyst Weak (<250 °C) Moderate (250 °C to 400 °C) Strong (>400 °C)
Temperature (°C) Amount (mmol gcat.−1) Temperature (°C) Amount (mmol gcat.−1) Temperature (°C) Amount (mmol gcat.−1)
Na-ALN 152 2.2 313 6.0 438 1.5
  224 1.6 387 5.0    
ALN1Zn2 181 0.9 269 0.4 438 0.4
      295 2.2 510 1.3
      339 3.7    
      388 5.7    
ALN1Zn1 201 0.4 284 2.4 478 1.6
  249 0.9 332 5.4    
      396 3.1    
ALN2Zn1 224 2.0 305 1.4 488 1.5
      394 0.3    

CO2-TPD (basic sites)
Catalyst Weak (<250 °C) Moderate (250 °C to 400 °C) Strong (>400 °C)
Temperature (°C) Amount (mmol gcat.−1) Temperature (°C) Amount (mmol gcat.−1) Temperature (°C) Amount (mmol gcat.−1)
Na-ALN 163 0.3 322 1.1 401 0.5
  236 0.3     493 0.1
ALN1Zn2 222 0.08 278 0.2 403 0.9
      348 0.6 454 0.02
          511 0.2
ALN1Zn1 193 0.07 277 0.3 423 0.5
      340 0.7 515 0.01
          570 0.4
ALN2Zn1 273 0.3 417 0.4
      371 0.3 501 0.1
      399 0.1    


The presence of basic sites was examined through TPD utilizing CO2 molecules as a probe. The deconvoluted CO2-TPD peaks are shown in Fig. S10 and listed in Table 3 for Na-ALN and the ossified zinc alendronate catalysts. The existence of adsorbed water or loosely bound oxygen atoms78 on the solid catalyst surface, the lone pair of nitrogen atoms in the amino group,26 and the oxygen atoms in phosphonate groups (–PO3) in the catalyst structure cumulatively gave rise to weak (<250 °C), moderate (250 °C to 400 °C), and strong (>400 °C) basic sites in the CO2-TPD profiles. Notably, the basicity of the ossified zinc alendronate catalysts and Na-ALN was significantly lower than their acidity (Tables 3 and 4). The absence of electropositive metal centers explains the highest basicity of Na-ALN. The total number of basicities decreased after the complexation of zinc with Na-ALN (Table 3). To compare the acidic and basic strengths of the catalysts, the A/B ratio (total acidity/total basicity) was calculated (Table 4). The following trend was observed: ALN1Zn2 > ALN1Zn1 > Na-ALN > ALN2Zn1, which means that ALN1Zn2 is the most acidic among all, with an A/B ratio of 7.3 and a total acidity of 14.6 mmol g−1 (Table 4). In this regard, the ossified zinc alendronate catalysts revealed bifunctionality with the presence of acidic and basic sites in the same catalyst with different strengths of acidity and basicity in NH3- and CO2-TPD, respectively.

Table 4 Comparison of the A/B ratio of the catalysts
  Total acidic sites (mmol gcat.−1) (A) Total basic sites (mmol gcat.−1) (B) A/B ratio
Na-ALN 16.3 2.3 7.09
ALN1Zn2 14.6 2.0 7.3
ALN1Zn1 14.1 1.98 7.1
ALN2Zn1 5.2 1.2 4.3


As shown in Fig. 4a and b, the Na-ALN sample exhibited well-resolved J (13C–31P)-coupled 13C and 31P spectra following 1H decoupling. All resonance signals corresponding to the Na-ALN molecule could be unambiguously assigned. However, upon the introduction of zinc, noticeable distortion appeared in both the 13C and 31P signals. This spectral distortion remained consistent across samples with equimolar or excess zinc relative to ALN. The sample containing excess ALN displayed intermediate spectral features lying between those of pure ALN and the ALN–Zn complex. These observations suggest a strong interaction between zinc and phosphorus atoms, which likely alters the dihedral angles of the ALN molecule upon complexation with zinc.


image file: d5cy01218j-f4.tif
Fig. 4 CP-MAS NMR spectra of Na-ALN and ossified zinc alendronate catalysts, (a) 31P, (b) 13C.

Glycerolysis of urea

The catalytic performance of the ossified zinc alendronate catalysts was investigated for the solvent-free glycerolysis of urea (using a CO2 surrogate). The catalytic activities of zinc nitrate and bare sodium alendronate were also investigated under the same reaction conditions to compare the advancement gained using the ossified zinc alendronate. The desired product, 4-(hydroxymethyl)-1,3-dioxolan-2-one (glycerol carbonate, denoted as GlyCO3), generated via glycerol valorization using urea as a CO2 surrogate, was generated via the initially formed 2,3-dihydroxypropyl carbamate (glycerol carbamate) intermediate (IM)26,79 (Scheme 2). Typically, (2-oxo-1,3-dioxolan-4-yl)methyl carbamate (A), 1-((2-oxo-1,3-dioxolan-4-yl)methyl)urea (A′) and 4-((2,3-dihydroxypropoxy) methyl)-1,3-dioxolan-2-one (B) were detected as byproducts (Scheme 2). These compounds are believed to result from additional side reactions involving GlyCO3 with residual urea and glycerol, respectively. Additionally, the dehydration and subsequent reaction of the available carbamate intermediate (IM) resulted in the formation of 4-(hydroxymethyl)oxazolidin-2-one (C) and oxybis(2-hydroxypropane-3,1-diyl)dicarbamate (D) as byproducts (Scheme 2) during the glycerolysis of urea, respectively. In addition to these, other byproducts analogous to those previously reported were detected. A thorough GC-MS/MS analysis of the reaction mixtures provided this information, and the MS spectra are provided in the SI.
image file: d5cy01218j-s2.tif
Scheme 2 Targeted product and byproducts from the glycerolysis of urea.

The control reaction, without any added catalyst, resulted in 55.3% conversion of glycerol with 40.8% GlyCO3 selectivity (Fig. 5a) and a 22.6% yield. The formation of side products was substantial (59.2%) at 140 °C after 7 h (Fig. 5a). When zinc nitrate was utilized as a catalyst, 88.9% glycerol conversion was achieved with an exceptional GlyCO3 selectivity of 98.1%, and the selectivity of the side products was 1.9% at 140 °C for 7 h (Fig. 5a). Zinc nitrate was initially homogeneous in the reaction mixture at 140 °C. However, after 7 h of the reaction, it was transformed into a white powder. The white powder was analyzed using FT-IR and PXRD and was found to be zinc glycerolate (Fig. S11). Na-ALN facilitated a glycerol conversion of 66.3% and a GlyCO3 selectivity of 92.3% with 7.7% byproduct selectivity (Fig. 5a) under the same reaction conditions and remained completely homogeneous in the reaction mixture. These findings suggest the potential applications of the ossification technique for the synthesis of reusable heterogeneous catalysts.


image file: d5cy01218j-f5.tif
Fig. 5 a) Performance comparison of the blank (without catalyst), zinc nitrate and Na-ALN (140 °C for 7 h; catalyst loading = 10% (w.r.t. glycerol), G[thin space (1/6-em)]:[thin space (1/6-em)]U = 1[thin space (1/6-em)]:[thin space (1/6-em)]1). Effect of the ossified catalyst loading on the b) glycerol conversion and c) GlyCO3 selectivity (140 °C, 7 h, G[thin space (1/6-em)]:[thin space (1/6-em)]U = 1[thin space (1/6-em)]:[thin space (1/6-em)]1). d) Temperature optimization using ALN1Zn2 (catalyst loading = 10%, 7 h, G[thin space (1/6-em)]:[thin space (1/6-em)]U = 1[thin space (1/6-em)]:[thin space (1/6-em)]1). e) Glycerol to urea ratio optimization using ALN1Zn2 (catalyst loading = 10%, 150 °C, 7 h; N2 flow, 700 rpm). f) Reaction progress and evaluation of ALN1Zn2 with respect to time (150 °C, catalyst loading = 10%, G[thin space (1/6-em)]:[thin space (1/6-em)]U = 1[thin space (1/6-em)]:[thin space (1/6-em)]1, N2 flow, 700 rpm).

The catalytic performances of the ossified zinc alendronate catalysts with varying catalyst loadings of 5%, 10%, and 15% (w/w, relative to glycerol) at 140 °C for 7 h were examined, and the results are summarized in Fig. 5b and c. As shown in Fig. 5b and c, ALN1Zn2 achieved the highest conversion (77.9%) and excellent GlyCO3 selectivity (95.1%) at a 10% catalyst loading, yielding 74.1% GlyCO3. However, the catalyst performance declined by 24.4% and 23% in terms of conversion and 11.9% and 29.2% in terms of GlyCO3 selectivity at 5% and 15% catalyst loadings, respectively. A catalyst loading of 10% showed the most balanced performance in terms of glycerol conversion and GlyCO3 selectivity for most formulations. Notably, this is likely due to the typical oversaturation of active sites at lower and higher catalyst loadings, respectively. The enhanced catalytic activity of ALN1Zn2 with a 10% loading can be ascribed to the increased surface density of the active zinc-phosphate species, as evidenced by the XPS surface concentration analysis. The highest activity demonstrated by ALN1Zn2 is attributed to the high comparative zinc availability in ALN1Zn2 and the consequent higher acidity. Therefore, ALN1Zn2 with a 10% loading was selected for subsequent studies.

The effect of the reaction temperature on the ALN1Zn2 (10% catalyst loading) performance after 7 h was evaluated by varying the temperature from 120 to 160 °C, and the data are presented in Fig. 5d. Increasing the reaction temperature from 120 °C to 150 °C increased glycerol conversion to 86.3% with a GlyCO3 selectivity of 96.1% (82.9% GlyCO3 yield). However, with a further increase in temperature to 160 °C, the catalytic performance decreased significantly (Fig. 5d). At 160 °C, the reaction mixture became highly viscous, sticky, and brown, indicating possible polymerization or thermal degradation of the reactants and products. Therefore, the optimal results were obtained at 150 °C in terms of conversion and selectivity (Fig. 5d).

Fig. 5e shows the influence of the glycerol-to-urea molar ratio on ALN1Zn2 (at 10% loading) at 150 °C after 7 h. The experimental results revealed that at an equimolar glycerol to urea ratio (G[thin space (1/6-em)]:[thin space (1/6-em)]U = 1[thin space (1/6-em)]:[thin space (1/6-em)]1), the conversion of glycerol reached 86.3%, with a GlyCO3 selectivity of 96.1% and a yield of 82.9%. Deviations from this optimal ratio, whether increasing (1[thin space (1/6-em)]:[thin space (1/6-em)]1.5 and 1[thin space (1/6-em)]:[thin space (1/6-em)]2) or decreasing (1[thin space (1/6-em)]:[thin space (1/6-em)]0.5) the urea content, resulted in diminished glycerol conversion, GlyCO3 selectivity, and consequently, overall yield. At higher urea concentrations (1[thin space (1/6-em)]:[thin space (1/6-em)]1.5 and 1[thin space (1/6-em)]:[thin space (1/6-em)]2), notable selectivity toward byproducts C and D was observed. Along with that, an extended polymeric product from excess urea was observed (MS data from GC-MS/MS analysis is given in the SI). In this case, the colour of the reaction mixture was brown, and the reaction mixture was sticky. Conversely, the equimolar ratio yielded minimal byproducts, indicating that ALN1Zn2 at 150 °C effectively activated the reactants, promoting the formation of the target product, GlyCO3, via the IM. The presence of byproducts A and B in the 1[thin space (1/6-em)]:[thin space (1/6-em)]1 molar ratio scenario was attributed to GlyCO3 reacting with residual urea and glycerol, respectively.

The overall progress of the reaction at 150 °C with a 1[thin space (1/6-em)]:[thin space (1/6-em)]1 glycerol to urea ratio was monitored over an extended reaction time, and the results are illustrated in Fig. 5f. GlyCO3 selectivity demonstrated fluctuations over time. During the initial 7 h, glycerol conversion and GlyCO3 selectivity increased and byproduct formation decreased as GlyCO3 selectivity increased. However, after 7 h, a marked decline in the conversion and selectivity of GlyCO3 was observed, coinciding with an increase in side product generation.

The recyclability of the catalyst was investigated under the optimized reaction conditions for a total of four consecutive cycles, including the initial use, as depicted in Fig. 6. Following each cycle, the spent catalyst was filtered and washed with methanol to remove any residual reactants/products from the catalyst surface, followed by drying in an oven prior to utilization in the subsequent cycle. From the initial reaction to consecutive recycles, a slight decrease in conversion and selectivity was observed, which can be attributed to the loss of the catalyst while handling the catalyst between recycles. A marginal reduction in the catalyst activity might also be due to glycerol adsorption on the active sites of the catalyst and/or the formation of phosphate esters9,94 with glycerol. Additionally, after each cycle, the stability of the spent catalyst was analyzed using FT-IR, PXRD, and XPS (Fig. S12–S15). All analyses yielded results similar to those of the fresh catalyst. The zinc content of the catalyst was also monitored by AAS (Table S3). The results indicated that the zinc content remained relatively consistent after the first recycling. This indicates that the handling losses may have contributed to the observed decrease in the glycerol conversion. These findings indicate that the ALN1Zn2 catalyst is stable and reusable for the alcoholysis of urea with glycerol.


image file: d5cy01218j-f6.tif
Fig. 6 Recycle run of ALN1Zn2 at 150 °C in 7 h, catalyst loading = 10 %, G[thin space (1/6-em)]:[thin space (1/6-em)]U = 1[thin space (1/6-em)]:[thin space (1/6-em)]1, N2 flow, 700 rpm.

ALN1Zn2 is a well-rounded catalyst synthesized in a single step for the conversion of glycerol to GlyCO3 owing to its excellent performance, simple synthesis procedure, and sustainable characteristics. ALN1Zn2 distinguishes itself from the other catalysts, as shown in Table 5, through its use of economical and ecofriendly starting materials, even though some catalysts achieve higher turnover numbers (TONs) and turnover frequencies (TOFs). The catalyst 2.5 wt% Au/MgO achieves a remarkable TOF of 946 h−1 but requires costly noble metals, whereas ALN1Zn2 presents itself as a more affordable solution (Table 5). ALN1Zn2 presents practical advantages for large-scale applications owing to its simple preparation process, in contrast to Zn/MCM-41 (im), which requires complex procedures to achieve a high TON of 1275 (Table 5). ALN1Zn2 was extensively characterized to provide a deep mechanistic understanding of its catalytic properties, despite its moderate TON and TOF values, which are essential for future catalyst development. ALN1Zn2 combines multiple strengths, establishing it as a viable and user-friendly catalyst for sustainable glycerol carbonate production.

Table 5 Competitive study of the glycerolysis of urea
Catalyst Temp. (°C) Rxn time (h) Gly. con. (%) GlyCO3 sel. (%) GlyCO3 yield (%) Cat. loading (wt%) TON TOF (h−1) Cat. syn. steps Total usage cycle
Temp: temperature, Rxn: reaction, Gly: glycerol, Con.: conversion, Sel.: selectivity, Cat.: catalyst, Syn.: synthesis.
ALN1Zn2 150 7 86.3 96.1 82.9 10 53 7.6 1 4
Fe–ZnO QDs80 150 4 90.7 100 90.6 5 1.4 0.4 1 4
Gyp800 (ref. 79) 150 4 92.8 90.1 83.6 1.81 1 4
RG150 (ref. 81) 150 4 94.1 92.4 86.9 1.81 1 3
Co3O4/ZnO (ref. 82) 145 4 69 97 66.9 6 1 4
MoO3/SnO2 (ref. 19) 150 4 69 97 66.9 10 42.4 10.6 2 5
Sn(OH)2/(4.9 Sn2+)83 140 4 87 85 73.9 4.9 mol% 17.8 10.6 Reusable
Cu–Mn84 140 6 90.8 99 89.9 3 1961 326.8 2 5
15%WO3/TiO2 (ref. 85) 140 4 100 73 73 10 170 42.5 2 3
2.5 wt% Au/MgO (ref. 86) 150 4 80 70 56 1.8 3783 945.8 2 10
TaPC10 140 4 88 98 86.2 10 2 5
M1P3 (ref. 9) 140 4 95 99 94.1 5 2 5
SW21 (ref. 87) 140 4 52.1 95.3 49.7 10 2 4
Zn1/NC26 120 6 94.8 95 89.7 5 225 37.5 3 5
Zn/MCM-41 (im)88 145 5 75 98 73.5 0.05 1275 255 3 4
Zn1TPA14 140 4 69.2 99.4 68.7 10 221 55.3 3 4
50%-Zn7Al3Ox/ARM27 140 5 69 90 62.1 5 3
In0.66TPA89 140 4 69.4 98.8 68.5 10 365 91.3 3 4
Ta0.4TPA90 140 4 71 100 71 10 3 4
Sm0.66TPA91 140 4 49.5 85.4 42.3 10 3 4
BNP@C-800 (ref. 92) 140 4 93.6 93.7 87.7 5 4 5
CS-550-P93 150 5 82 98 80.4 10 5 5


The progress of GlyCO3 formation during glycerol valorization with urea was investigated using FT-IR spectroscopy to monitor the temporal changes in the functional groups. The FT-IR spectra of the reaction mixture at specific time intervals using ossified ALN1Zn2 are illustrated in Fig. 7 and S16. Fig. 7a explains the functional group assignments in the reaction pathway. A marked decrease in the characteristic peaks associated with C[double bond, length as m-dash]O stretching and N–H bending of urea26 (1611 and 1657 cm−1, Fig. 7a) was observed as urea decomposed into isocyanic acid (HNCO) and ammonia (NH3). As the reaction proceeded, the intensity of the O–H stretching vibrations of glycerol (3300–3500 cm−1) diminished, indicating hydroxyl group participation in the reaction and its consumption (Fig. S17). The emergence of C[double bond, length as m-dash]O stretching from amide (1706 cm−1)26 and C–N stretching vibrations (1402 cm−1)26 signified the formation of the carbamate intermediate (IM) through the nucleophilic attack of the hydroxyl group of glycerol (Fig. 7b). Subsequently, the intramolecular cyclization of the carbamate IM was evidenced by the appearance of strong carbonyl absorbance (1779 cm−1,26,92 Fig. 7b), symmetric and asymmetric carbonate ring stretching (1180 cm−1), and the C–O stretching vibration (1049 cm−1) of GlyCO3, accompanied by a further reduction in the C–O stretching frequency (1033 cm−1) of the secondary OH of glycerol (Fig. 7c). Notably, the carbamate intermediate (IM) concentration in the ALN1Zn2-catalyzed reaction mixture (Fig. 7b) initially increased and subsequently decreased over time, suggesting that the active acidic sites on the catalyst surface efficiently activated urea to rapidly form GlyCO3 via the carbamate intermediate. Furthermore, unreacted urea and glycerol interacted with GlyCO3 to produce byproducts A, A′, and B, respectively. The three-dimensional FT-IR spectra of glycerol valorization with urea, presented in Fig. 7b and c, offer more compelling evidence when examined alongside their corresponding two-dimensional spectra (Fig. S16 and S17).


image file: d5cy01218j-f7.tif
Fig. 7 a) Reaction pathway and functional group assignment in the synthesis of GlyCO3. b) and c) 3-Dimensional spectra of the glycerolysis of urea monitored over ALN1Zn2 (catalyst loading = 10%, 150 °C, 7 h, G[thin space (1/6-em)]:[thin space (1/6-em)]U = 1[thin space (1/6-em)]:[thin space (1/6-em)]1, N2 flow, 700 rpm). d) Plausible mechanism of GlyCO3 synthesis from urea and glycerol on the ALN1Zn2 catalyst surface.

To elucidate the role of active zinc in the catalyst skeleton, glycerol valorization was conducted utilizing bare Na-ALN as a catalyst with urea at 140 °C and a 1[thin space (1/6-em)]:[thin space (1/6-em)]1 glycerol-to-urea molar ratio. The observed glycerol conversion and GlyCO3 selectivity were 66.3% and 92.4%, respectively. Furthermore, these materials (precursors to the ossified Zn-alendronate catalyst material) remained homogeneous during and after the reaction. These results indicate that the ossification of zinc with Na-ALN renders the catalyst heterogeneous, and the presence of active zinc on the catalyst surface plays a significant role in activating the reactants to form GlyCO3, thus serving the two purposes of easy catalyst-product separation and enhanced activity, selectivity, and catalyst stability. The absence of the 2250 cm−1 N[double bond, length as m-dash]C[double bond, length as m-dash]O stretching band in the FT-IR spectra indicated that isocyanic acid was not the primary product of this reaction. The observations by Aresta et al. regarding phosphated zirconia catalysts exhibit a similar behaviour to these findings.95 Their catalysts facilitate a reaction pathway involving the carbamate intermediate (IM) rather than proceeding through isocyanic acid, as observed in ZnSO4-based systems. The significance of this distinction is that the formation of isocyanic acid and its oligomers reflects the nonselective use of urea.86 Based on the FT-IR results of the reaction progress, the initial step of the reaction proceeded via carbamate formation with no evidence of competition with the formation of the isocyanate complex pathway. Careful observation of the preliminary experiments conducted in this study suggests that the role of the catalyst is linked to the slower second step of the reaction, specifically the intramolecular reaction forming the carbonate. Secondly, it is a well-established hypothesis that bifunctional catalysts with balanced acidic and basic sites perform the selective synthesis of GlyCO3, which allows the coadsorption of urea and glycerol.9,10,84,93

NH3-TPD and CO2-TPD analyses revealed that the ossified ALN1Zn2 possessed strong acidic and basic sites in the catalyst skeleton. Consequently, based on a previous literature survey9,26 and TPD analyses, a catalytic mechanism for glycerol valorization with urea as a CO2 surrogate is proposed in Fig. 7d. The total acidic and basic sites on the catalyst surface are the result of the synergistic effect of the presence of active zinc alendronate species and unperturbed Na-ALN sites within/on the catalyst. A plausible reaction mechanism can be proposed based on the characteristic features of the ossified ALN1Zn2 catalyst, as shown in Fig. 7d. A urea molecule is preferentially adsorbed and activated at the acidic site, and glycerol is activated by the basic sites by proton abstraction (step 1). The basic sites initiate the deprotonation of the ortho hydroxyl group of glycerol to produce an RO nucleophile (step 2). The nucleophile targets the carbonyl group of the urea (step 2). The proton released from glycerol binds to the amino groups of urea (step 3) and releases an NH3 molecule (step 4). The initial esterification process depends on NH3 gas release, which forms a carbamate intermediate (IM) (step 4) while restoring the acid and base sites of the catalyst. The regenerated catalyst sites activate the C–O and –OH functional groups present in the intermediates (step 5), allowing intramolecular esterification to generate the final GlyCO3 product with the elimination of another molecule of NH3 (step 6). Finally, the GlyCO3 molecule is desorbed from the surface of the catalyst, regenerating the catalyst for the next cycle (step 7).

Conclusion

The catalyst ALN1Zn2 was successfully synthesized using a single-step ossification technique and well characterized, using different techniques, for glycerol valorization with urea serving as a CO2 substitute. Utilizing the ossification technique allowed the creation of heterogeneous catalysts that maintained stable, balanced acid-base properties. The catalyst ALN1Zn2 achieved the highest activity among the examined materials, with a glycerol conversion of 86.3% and a glycerol carbonate selectivity of 96.1% under the optimized testing conditions of 150 °C for 7 h using a 1[thin space (1/6-em)]:[thin space (1/6-em)]1 glycerol to urea ratio. ALN1Zn2 exhibited excellent performance consistency over multiple cycles while maintaining its catalytic activity with only slight degradation. The reaction mechanism involved a carbamate intermediate, according to mechanistic studies, while the catalyst promoted both urea activation and intramolecular cyclization. The straightforward preparation process, combined with cost-effective precursors and environmentally friendly features, positions these catalysts as viable options for extensive glycerol valorization operations.

Author contributions

Conceptualization: SBT, BRS; Methodology: SBT, BRS, Formal analysis: SBT, BRS; investigation: SBT, DB, DKR, data curation: SBT, DB, DKR, writing—original draft: SBT, writing—review and editing: DB, DKR, BRS, project administration: BRS.

Conflicts of interest

There are no conflicts to declare.

Data availability

All data supporting the findings of this study are provided within its supplementary information (SI). SI includes catalyst characterization, quantitative analysis of reaction products, identification of reaction products, DTA spectra, FESEM-EDS and HR-TEM images of catalysts, FT-EXAFS analysis table, XPS profile of catalysts, deconvoluted NH3 and CO2-TPD spectra, zinc glycerolate FT-IR and PXRD, spent catalyst study experiment and characterization of spent catalyst, experimental set up to study the reaction progress using FT-IR and its 2D spectra and available at DOI: [URL] (to be updated once accepted). Supplementary information is available. See DOI: https://doi.org/10.1039/d5cy01218j.

Acknowledgements

SBT acknowledges BITS Pilani for Research Fellowship, BRS acknowledges BITS Pilani, Pilani Campus for research infrastructure, Central Analytical Laboratory (CAL) and Sophisticated Instrumental Facility (SIF) BITS Pilani, Pilani Campus for materials characterization facilities and DST-FIST facility of the Department of Chemistry.

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