Bowen
Zhang
a,
Lu Gem
Gao
b,
Peng
Guo
a,
Ruiqing
Lei
a,
Pengchao
Zhang
a,
Xuefei
Li
*b and
Xuefei
Xu
*ac
aCenter for Combustion Energy, Department of Energy and Power Engineering, and Key Laboratory for Thermal Science and Power Engineering of Ministry of Education, Tsinghua University, Beijing 100084, China. E-mail: xuxuefei@tsinghua.edu.cn
bXi’an Aerospace Chemical Propulsion Company Limited, China. E-mail: lixuefei16@yeah.net
cNational Key Laboratory of Ramjet, China
First published on 27th November 2025
Triphenyl bismuth (TPB), a bismuth-based organometallic compound, has been extensively utilized as a curing catalyst. However, the relevant catalytic mechanism is unclear. In this work, we employ density functional theory to elucidate the reaction mechanism of TPB-catalyzed curing reactions with methyl isocyanate and methanol as representative reactants. In contrast to simplified conceptual models in the literature, which suggested a catalytic mechanism (4C mechanism) involving a high-energy four-membered cyclic transition state, our calculations demonstrate that TPB only exhibits a catalytic ability when following a reaction mechanism (6C mechanism) with a six-membered cyclic transition state structure, in which an additional methanol molecule assists in the breaking of the OH bond and the subsequent proton transfer. In the optimal reaction pathway, which follows the 6C mechanism, a reduction in the energy barrier of 3.5 kcal mol−1 in a vacuum is expected to be achieved by including the TPB catalyst, which significantly accelerates the curing process.
Organotin compounds, for example, dibutyltin dilaurate, have historically been dominant catalysts for the curing reactions, however, their significant biotoxicity and environmental concerns have driven the industry to seek safer, high-performance alternatives.14–17 In this context, bismuth (Bi)-based organometallic compounds, such as triphenyl bismuth (TPB),18 have been widely used to catalyze polyurethane formation and have demonstrated their superior catalytic performance due to their advantages of low toxicity, high stability, and excellent catalytic activity.12,19,20 Correspondingly, the catalytic activity and mechanism of TPB attract great attention, and various, often conflicting, catalytic mechanisms have been proposed.14,17,21–24
These mechanisms can be broadly classified on the basis of the key intermediate complex generated by binding TPB to isocyanates or hydroxyl groups. In 1998, Luo et al. observed a change in the chemical shift of the hydroxyl proton and attributed this phenomenon to the formation of hydrogen bonds between the Bi atom in TPB and the hydroxyl group of the alcohol, which disrupts the existing alcohol–alcohol hydrogen-bond network. Hence, it was concluded that TPB preferentially binds to alcohol, thus activating the hydroxyl group through Bi–H interactions to facilitate the reaction.14 Although this mechanism has been widely cited, direct evidence remains limited.17,22,24 More recently, some studies proposed the isocyanate activation mechanism based on the indirect observation of the TPB–isocyanate complex during the curing reaction. For example, Park et al. observed a color change in the curing system, which indirectly suggested that the Bi atom in TPB is oxidized by isocyanate, leading to the formation of a TPB–isocyanate complex.23 These conflicting findings highlight the complexity of TPB–reactant interactions and their role in catalytic curing reaction systems.
In addition, experimental studies usually focused on analyzing heat release during the catalytic process and reaction rate. It has been concluded that the curing reaction is a complex process that involves more than one heat-release stage, and the catalytic effects of TPB are manifested as a reduction in the activation energy of approximately 10–20 kJ mol−1.7,21,22,25,26 However, there is still a lack of direct experimental evidence to elucidate the precise structures of the intermediates. Moreover, detailed reaction pathways are usually difficult to be determined experimentally. Consequently, theoretical investigations are urgently required to offer microscopic perspectives on the reaction mechanisms.
In addition, the mechanism of the isocyanate–alcohol reaction itself is complex. Previous literature on TPB catalysis conceptualized the reaction pathway using a four-membered cyclic transition state,14,21,23 which is shown in Fig. 2 and called the 4C mechanism here. A recent work reported by Li et al.24 has presented a density functional theory study based on this 4C mechanism. However, we noticed that for reactions of isocyanates with alcohols and water molecules, some studies have also suggested an alternative mechanism involving a six-membered ring transition state with a lower energy barrier, in which the reaction is accelerated by proton transfer mediated by an additional alcohol molecule27–29 or a water molecule.6,30,31 This mechanism, the 6C mechanism in Fig. 2, inspired us to speculate that a similar mechanism might be applicable to the TPB catalyzed curing reaction. Thus, in this work, we also investigated this possible mechanism for the curing reaction with or without the catalysis of TPB.
To elucidate the nature of intermolecular interactions within the complex formed by TPB and reactants, an energy decomposition analysis based on the generalized Kohn–Sham (GKS-EDA)46 was performed at the ωB97X-D/def2-TZVP level with the Xiamen energy decomposition analysis (XEDA) program interfaced with the XACS Cloud,47,48 and a principal interacting orbital (PIO) analysis was carried out using PIO software.49,50 The total energy Etot in GKS-EDA analysis was decomposed into the following components:
| Etot = Eele + Eex−rep + Epol + Ecorr/disp |
Accurate determination of the Gibbs free energy change for bimolecular reactions in solution is a challenging task. Previous analyses have shown that the solvent imposes restrictions on the translational and rotational degrees of freedom of the solute species, leading to a significant overestimation of these entropic contributions when the ideal gas approximation is applied.55–61 Here, we adopted a rather conservative method, that is, we take translational and rotational entropies at 50% of their calculated values.56,58 A potentially more reasonable, albeit more radical, alternative would entail completely neglecting all translational and rotational entropies,57 which might result in more negative formation Gibbs free energies. However, we stress that, in the calculation of Gibbs free energy barriers for the reaction steps starting from the intermediate, because the number of molecules remains unchanged, the results are less sensitive to the treatment of entropic contributions.
TPB spontaneously associates with one R1 or R2 molecule to form a complex in a vacuum, with formation energies (labeled ΔEv, in which the subscript “v” denotes the vacuum) of −7.6 kcal mol−1 and −5.8 kcal mol−1, respectively. For each of TPB(R1) and TPB(R2), we located two conformers, the high-energy one of which is labeled with the suffix “−2” as shown in Fig. 3. TPB(R1) is 0.8 kcal mol−1 more stable in energy in a vacuum than TPB(R1)-2. Compared to TPB(R1)-2, where the isocyanate group of R1 is nearly parallel to one of the phenyl rings of TPB, the phenyl rings in TPB(R1) show a significant torsional distortion to effectively sandwich the R1 molecule between two phenyl rings, leading to a stronger interaction between TPB and R1. CM5 charge analysis indicates a slight increase in positive charge on the bismuth atom of TPB upon the formation of the TPB(R1) complex (from +0.39 e to +0.41 e), which is consistent with the literature.23
For the complex of TPB with R2, the energy difference between TPB(R2) and TPB(R2)-2 is small, only 0.2 kcal mol−1 in a vacuum. As shown in Fig. 3, the primary distinction in the two structures lies in the orientations of R2. Notably, in contrast to the experimental speculation of Luo et al.,14 we did not observe the formation of an O–H⋯Bi hydrogen bond between the hydroxyl group and the Bi atom of TPB in both of the complex structures located. This observation is corroborated by the CM5 charge analysis. CM5 charge of the bismuth atom in TPB is positive (+0.39 e) due to the bonding to phenyl rings, making it unsuitable to function as a hydrogen bond acceptor. Nevertheless, we calculated a slight shortening of the R2 hydroxyl bond from 0.966 Å in the hydrogen bond of the R2⋯R2 dimer to 0.961 Å in the TPB(R2) complex. This computed bond shortening (i.e., reduction in H-bond character) makes the hydroxyl proton less deshielding, which aligns with the experimentally observed upfield shift of the hydroxyl proton signal. This finding theoretically confirms the experimental conclusion that the addition of TPB effectively disrupts the existing strong alcohol–alcohol H-bond network.14
We further performed GKS-EDA and PIO analyses to understand the formation of TPB(R1) and TPB(R2). We analyzed the percentage contribution of each attractive term of the GKS-EDA results (electrostatics Eele, polarization Epol, and correlation/dispersion Ecorr/disp) to the total attractive interaction (Eele + Epol + Ecorr/disp). For TPB(R1), the correlation/dispersion constitutes the dominant stabilizing component (57%), followed by electrostatics (33%). In contrast, for TPB(R2), the electrostatics provides the largest contribution (46%), and the correlation/dispersion also plays a substantial role (38%). This energy decomposition indicates that both the complexes adopt a “hybrid correlation/dispersion–electrostatics binding mode”.63 However, their binding characteristics differ: TPB(R1) exhibits a dispersion-dominated hybrid interaction, which indicates the possible role of the π–π interaction between the isocyanate group of R1 and the phenyl rings of TPB. While for the TPB(R2) complex, electrostatic interactions are more pronounced in magnitude than dispersion, implying a partial covalent character in the association of TPB and R2 (Fig. 4).
PIO analysis corroborates these conclusions. For TPB(R1), all principal interacting molecular orbitals (PIMOs) exhibit low PIO-based bond indices (PBIs) (smaller than 0.01) and small contribution (smaller than 20%) to the intermolecular interaction, confirming the dominance of dispersion interactions. Further analysis, shown in Fig. 5a, reveals that the first dominant PIMO (1st PIMO) of TPB(R1) can be attributed to the long-pair p electron donation from the O atom of isocyanate to the Bi atom of TPB; the second and third dominant PIMOs (2nd and 3rd PIMO) demonstrate the interaction between the π orbitals of the phenyl rings in TPB and the π* orbitals of isocyanate.
For TPB(R2), as shown in Fig. 5b, the primary PIMO (1st PIMO) with the largest contribution (42%) to the intermolecular interaction arises from a PIO pair showing the electron donation from the oxygen lone pair orbital of methanol to the p orbital of Bi. Furthermore, the 2nd PIMO and the 3rd PIMO show the electronic donation from the C–H and O–H σ-bonding orbitals of methanol to the π*-antibonding orbital of phenyl rings in TPB and the electronic back-donation from the phenyl π orbital to the O–H σ*-antibonding orbitals of methanol, respectively, indicating a weak σ(C–H/O–H)⋯π interaction between TPB and R2.
We also considered possible combinations of TPB with the hydrogen-bonding stabilized reactant cluster, for example, the formation of TPB(R1⋯R2), TPB(R2⋯R2) (with R1/R2⋯R2 denoting the hydrogen-bonded cluster of R1/R2 and R2), or TPB(R1⋯R2⋯R2) (with R1⋯R2⋯R2 denoting a hydrogen-bonded trimolecular cluster). The optimized TPB–(reactant cluster) complexes are shown in Fig. 6, in which the corresponding formation energies in a vacuum and the Gibbs free energies of formation in toluene are given. Note, hereafter, for the same species with more than one structure, we will always use the suffixes, such as “−1” and “−2”, to distinguish the structures, and the number in the suffix indicates the energy order of the structure in a vacuum, for example, the lower-energy one is always with the suffix “−1”. We found that these TPB–(reactant cluster) complexes can also be formed spontaneously due to the negative formation energy.
We can see that following the 4C mechanism, the curing reaction has to conquer a high energy barrier because of the inherent ring-strain instability of the four-membered cyclic transition state, which is 32.3 kcal mol−1 in a vacuum for the TPB-free reaction, 32.7 or 35.2 kcal mol−1 for the TPB-involved reactions with TPB-R1 or TPB-R2 as the precursor, respectively. In nonpolar toluene, the corresponding Gibbs free energy barriers of these reaction pathways are 34.1 kcal mol−1 (for TPB-free reaction) and 34.6 and 36.1 kcal mol−1 (for TPB-involved reactions), respectively. These results indicate that TPB cannot catalyze the curing reaction in the 4C mechanism, which implies that the reaction may follow a more complex mechanism.
TPB-induced aggregation of reactants motivated us to explore an alternative mechanistic pathway: proton transfer facilitated by an additional alcohol molecule, namely the 6C mechanism with a significantly more stable six-membered cyclic transition state, as depicted in Fig. 2.6,27–31
In the 6C mechanism, the formation of a six-membered cyclic transition state for the current isocyanate–methanol reaction means the simultaneous participation of two methanol (R2) molecules and one isocyanate (R1) molecule, however, the collision probability of multiple molecules is relatively low,64 and thus, a stepwise reaction mechanism is proposed: a hydrogen-bonded reactant complex (R1⋯R2 or R2⋯R2) is pre-formed and then associated with an additional reactant molecule R2 or R1 to form the key intermediate R1⋯R2⋯R2, which will react via the six-membered cyclic transition state to complete the curing reaction. The energy diagram and optimized structures of some key stationary points along this 6C reaction pathway are plotted in Fig. 8. Note, hereafter, we use the asterisk to distinguish the six-membered cyclic transition state from the four-membered cyclic transition state. As shown in Fig. 8, in the 6C mechanism, the curing reaction barrier in a vacuum is significantly reduced to 16.5 kcal mol−1, and the corresponding Gibbs free energy barrier in toluene at 300 K is estimated to be 17.9 kcal mol−1.
Extending to TPB catalysis, key precursor complexes, TPB(R1)(or TPB(R2)), TPB(R1⋯R2) (or TPB(R2⋯R2)), and TPB(R1⋯R2⋯R2), may be generated sequentially, and then passed through a six-membered cyclic transition state to produce the curing product. Fig. 8 shows two six-membered cyclic transition states that we located, TS*1 and TS*2, and we can see that the pathway through the relatively higher-energy complex TPB(R1⋯R2⋯R2)-2 and the lower-energy transition state TS*1 is optimal and the corresponding rate-determining barrier is only 13.0 kcal mol−1 in a vacuum, achieving a barrier reduction of 3.5 kcal mol−1 compared to the TPB-free reaction. In toluene, the calculated Gibbs free energy barrier of this reaction pathway is 16.5 kcal mol−1, 1.4 kcal mol−1 lower than that of the TPB-free reaction. The other pathway via TPB(R1⋯R2⋯R2)-1 and TS*2 exhibits a higher (Gibbs free) energy barrier, (18.6) 17.1 kcal mol−1, which is less competitive in dynamics.
It is interesting to understand why TPB exhibits catalytic activity for the curing reaction in the 6C mechanism rather than in the 4C mechanism. The activity of the catalyst is reflected mainly by the reduction of the reaction barrier. Numerically, the reduction of barrier height originates from two distinct contributions of the catalyst upon association with reactants: (1) its ability to activate (i.e., destabilize) the reactants, and (2) its ability to stabilize the transition state.
The formation energies of R1⋯R2 and TPB(R1⋯R2)-2 in the 4C pathway are −2.8 and −12.0 kcal mol−1, and their difference is −9.2 kcal mol−1; the formation energies of R1⋯R2⋯R2 and TPB(R1⋯R2⋯R2)-2 in the 6C pathway are −9.2 and −15.8 kcal mol−1, and their difference is −6.6 kcal mol−1. It indicates a significant difference of 2.6 kcal mol−1 in the relative stabilization of reactant complexes in the two mechanisms. That is, relative to the 4C pathway, the 6C pathway destabilizes the reactant complex by 2.6 kcal mol−1. In the same way, we can compare the relative energy differences between the transition states without and with a TPB catalyst in the two mechanisms. The energies of TS0 and TS1 relative to their own reactants in the 4C pathway are 29.5 and 20.7 kcal mol−1, respectively, and thus their relative energy difference is −8.8 kcal mol−1, while that between TS*0 and TS*1 in the 6C pathway is −10.2 kcal mol−1 (which is calculated to be −2.9–7.3 kcal mol−1). Thus, the lowering of the transition state in energy due to the introduction of TPB in the two mechanisms differs by −1.4 kcal mol−1. That is, in the 6C pathway, the TPB catalyst can stabilize the transition state more significantly by 1.4 kcal mol−1 compared to that in the 4C pathway.
These results clearly indicate that while the stabilization of the transition state in the key reaction step by using the TPB catalyst is substantial, the destabilization of the reactant complex by TPB in the 6C mechanism is indeed a major contributing factor to the decreased reaction barrier. This behavior largely stems from the steric hindrance imposed by the unique structure of TPB. As illustrated in Fig. 6 and 8, in the 6C mechanism, upon association with reactants, TPB imposes a significant structural strain on the reactant complex, which is mainly driven by steric clashes from the bulky phenyl moieties and the Bi–O interaction. Conversely, for the less crowded 4C reactant complex, this steric hindrance is less pronounced, allowing TPB to stabilize the reactant complex more effectively and thereby influencing the catalytic outcome.
Further mechanistic analysis reveals that the curing reaction free of TPB and the curing reaction included with TPB both can occur via two mechanisms, which, respectively, involve a four-membered cyclic transition state or a six-membered cyclic transition state with the aid of an additional methanol molecule and are called 4C and 6C mechanisms. The 6C mechanism with a significantly lower reaction barrier is more efficient in dynamics due to the less rigid transition state ring structure than the 4C mechanism. More interestingly, TPB can only exhibit catalytic activity in the 6C mechanism rather than in the 4C mechanism. Based on the current calculations, the energy barrier for the curing reaction in a vacuum is reduced by 3.5 kcal mol−1 when using TPB as a catalyst, in good agreement with the experimental data of 10–20 kJ mol−1 (2.4–4.8 kcal mol−1).7,21,22 The present study sheds new light on the catalytic mechanism of TPB in the curing reaction system and helps to reconcile the complex and occasionally seemingly contradictory interpretations reported in previous experimental studies.
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