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Two-step coupled photoelectrochemical chlorination and oxygenation of C(sp3)–H bonds mediated by chlorine radicals over a modified BiVO4 photoanode

Weijian Yang a, Pengju Li a, Yiming Han a, Zijian Zhao a, Limei Tian a, Zhenghao Zhang a, Mark G. Humphrey c, Chi Zhang *b and Ke Hu *ab
aDepartment of Chemistry and Shanghai Key Laboratory of Molecular Catalysis and Innovative Materials, Fudan University, 220 Handan Road, Shanghai 200433, P. R. China. E-mail: khu@fudan.edu.cn
bSchool of Chemical Science and Engineering, Tongji University, 1239 Siping Road, Shanghai 200092, P. R. China. E-mail: chizhang@tongji.edu.cn; khu@tongji.edu.cn
cResearch School of Chemistry, Australian National University, Canberra, ACT 2601, Australia

Received 12th July 2025 , Accepted 9th September 2025

First published on 11th September 2025


Abstract

Photoelectrochemical (PEC) cells are emerging tools for fine chemical synthesis, but often suffer from low solar-to-product conversion efficiency, especially in energy-demanding reactant activation. Herein, we report chlorination and oxygenation of energy-demanding C(sp3)–H bonds using a two-step coupled PEC cell, avoiding the direct generation of high-energy chlorine radicals (Cl˙). The photoanode consists of a BiVO4 semiconductor modified with TiO2 and a CoNi2Ox chlorine evolution reaction (CER) catalyst. Under 1 sun illumination, the BiVO4/TiO2/CoNi2Ox photoanode showed a photocurrent density of 2.9 mA cm−2 for CER at 0.8 V vs. the reversible hydrogen electrode (RHE) with the highest applied bias photon-to-current efficiency of 3.20%. Subsequent homolysis of Cl2 under white light generates Cl˙, activating C(sp3)–H bonds following hydrogen atom transfer. The PEC cell selectively chlorinated hydrocarbons under argon, and enabled oxygenation to afford aldehydes, ketones, and alcohols when the atmosphere was switched to dioxygen, offering a green and efficient synthetic approach. Studies on the reaction mechanism revealed that Cl˙ is the key reactive intermediate responsible for C(sp3)–H bonds activation. This work offers a solar-driven energy-efficient strategy for the generation of Cl˙ from chloride salts and activation of energy-demanding C(sp3)–H bonds, highlighting its great potential in advancing green chemical synthesis.


Introduction

The activation and functionalization of inert C(sp3)–H bonds are essential goals in synthetic organic chemistry, with significant implications for fine chemical production.1–4 Traditional methods for C(sp3)–H activation, such as chlorination and oxygenation, often require external oxidants (e.g., 2-iodoxybenzoic acid,5,6 S2O8,2–7etc.), hazardous reagents (e.g., Cl2,8N-chlorosuccinimide,9,10 NaClO,11etc.), expensive metal-based catalysts (e.g., Au,12 Rh,13 Pd,14etc.), and harsh reaction conditions (e.g., elevated temperature and pressure,15etc.). These challenges limit their application in green and sustainable chemistry (Scheme 1).
image file: d5sc05195a-s1.tif
Scheme 1 C(sp3)–H bond chlorination and oxygenation driven by traditional routes and by the two-step coupled PEC approach in this work.

Photoelectrochemical (PEC) cells, which use sunlight to drive chemical reactions, offer a promising alternative to conventional methods, as they enable chemical transformations under milder conditions.16–22 PEC synthesis has been successfully applied to form C–N,23 C–O,24,25 C–P,26 and C–X27 bonds via C–H functionalization.28–31 However, the direct activation of C(sp3)–H bonds, especially those in alkanes with bond dissociation energies (BDE) of approximately 96–101 kcal mol−1, remains difficult in PEC systems due to their high activation energy.32,33 One promising approach to overcome these challenges is the use of redox mediators that facilitate hydrogen atom transfer (HAT).32,34–40 The chlorine radical (Cl˙) is particularly effective as a HAT mediator, because it is capable of abstracting hydrogen atoms from hydrocarbons to form carbon-centered radicals.27,41–46 While the generation of Cl˙ from one electron oxidation of Cl is energy-demanding and requires a high reduction potential (E°(Cl˙/Cl) = 2.2–2.4 V vs. normal hydrogen electrode (NHE) in aqueous solutions47,48), this challenge can in principle be mitigated through a two-step coupled photoelectrochemical process.

In this work, we propose a novel two-step coupled PEC process for generating Cl˙ from Cl. The principle is straightforward: since the one-electron oxidation of Cl in aqueous solution is highly energy-demanding, we design the photoanode to intentionally facilitate a two-electron oxidation of Cl to Cl2 through photoelectrocatalysis first (E°(Cl2/Cl) = 1.48 V vs. RHE).47 Cl2 in the aqueous phase diffuses away from the photoanode and to the organic phase where Cl˙ is then photogenerated through the homolysis of Cl2 in the second step. Importantly, our mechanistic study found that Cl˙ intermediate in the second step, rather than other chlorine species like Cl2 or dichloride radical anion (Cl2˙),49 plays a crucial role in the PEC cell. This design of merging photoelectrocatalysis and photocatalysis/photolysis is inspired by the Z-scheme of natural photosynthesis, where the production of highly reducing NADPH equivalents and oxygen evolution is spatially separated across two photosystems and the electron transport chain. Therefore, two redox-difficult reactions can proceed at relatively high efficiency under mild conditions.50,51 This two-step coupled approach allows for the activation of energy-demanding C(sp3)–H bonds with readily available NaCl aqueous solution in a PEC cell, avoiding the need for toxic reagents or organic chloride sources (Scheme 1).

Results and discussion

Design and characterization of the modified BiVO4 photoanode

Monoclinic BiVO4 photoanodes were prepared according to prior reports with minor modifications.52,53 To synthesize the BiVO4/TiO2/CoNi2Ox photoanode, a protective TiO2 overlayer54 was deposited onto the surface of BiVO4 through atomic layer deposition (ALD). Then, CoNi2Ox was decorated on the BiVO4/TiO2 surface as a CER catalyst55 by drop casting (Fig. 1a). The structural and morphological properties of the resulting BiVO4/TiO2/CoNi2Ox photoanode were first analyzed using X-ray diffraction (XRD) and high-resolution transmission electron microscopy (HRTEM). XRD revealed the presence of monoclinic BiVO4 peaks, confirming the preservation of the crystal structure after modifications (Fig. S1). HRTEM analysis showed that the TiO2 overlayer had a uniform thickness of ∼4.4 nm on the BiVO4 surface (Fig. 1b). The CoNi2Ox catalyst displayed a nanosheet-type morphology with polygonal shapes and widths ranging from 100–400 nm (Fig. S3). X-ray photo-electron spectroscopy (XPS) confirmed the presence of Ni2+/Ni3+ and Co2+/Co3+ species (Fig. S2). Scanning electron microscopy (SEM) further illustrated the successful loading of CoNi2Ox onto the BiVO4/TiO2 surface (Fig. 1c), with close attachment of the nanosheets to the photoanode (Fig. 1d and e). The presence of Bi, V, Ti, O, Co and Ni in the BiVO4/TiO2/CoNi2Ox photoanode (Fig. 1f–k) was confirmed using scanning transmission electron microscopy-energy dispersive X-ray spectroscopy (STEM-EDS) with a Co/Ni ratio of 1[thin space (1/6-em)]:[thin space (1/6-em)]2 (Fig. S4 and Table S1).
image file: d5sc05195a-f1.tif
Fig. 1 (a) Schematic illustration of the construction of the BiVO4/TiO2/CoNi2Ox photoanode. (b) HRTEM image of BiVO4/TiO2. (c) SEM image of BiVO4/TiO2/CoNi2Ox. (d and e) HRTEM images of BiVO4/TiO2/CoNi2Ox. (f–k) STEM-EDS maps showing the distribution of Bi, V, Ti, O, Co, and Ni in BiVO4/TiO2/CoNi2Ox.

The PEC performance of different photoanodes for CER was first evaluated using linear sweep voltammetry (LSV). As illustrated in Fig. 2a, BiVO4 showed a low photocurrent density of 1.2 mA cm−2 at 1.2 V vs. the reversible hydrogen electrode (RHE) under AM 1.5G illumination (100 mW cm−2). Fortunately, the photocurrent density was significantly enhanced by the addition of TiO2 or CoNi2Ox, reaching 2.1 mA cm−2 and 3.0 mA cm−2 for BiVO4/TiO2 and BiVO4/CoNi2Ox, respectively. It is worth noting that the thickness of the TiO2 overlayer can influence the PEC performance of BiVO4/TiO2; the optimal thickness for CER was found to be ∼4.4 nm (Fig. S5). The Co/Ni ratio of the CER catalyst also has a significant influence on the overall performance (Fig. S6a and b). The optimized photoanode composition is BiVO4/TiO2/CoNi2Ox, exhibiting a remarkable photocurrent density of 2.9 mA cm−2 at 0.8 V vs. RHE and 5.4 mA cm−2 at 1.2 V vs. RHE (Fig. 2a). However, when we excluded the BiVO4 layer from the BiVO4/TiO2/CoNi2Ox architecture, i.e. TiO2/CoNi2Ox that had no visible-light absorption, no photocurrent was generated, confirming the critical role of BiVO4 as the primary light-absorbing unit. Additionally, the incident photon-to-current conversion efficiency (IPCE) of different photoanodes revealed that the BiVO4/TiO2/CoNi2Ox displayed excellent IPCE values above 80% from 400 to 450 nm (Fig. 2b), consistent with its outstanding PEC performance for CER. Other photoanode configurations showed much lower IPCE values within the same wavelength range.


image file: d5sc05195a-f2.tif
Fig. 2 (a) Chopped LSV curves of different photoanodes in 0.5 M NaCl solution (pH = 2) under AM 1.5G light illumination (100 mW cm−2). (b) IPCE spectra of the different photoanodes at 1.2 V vs. RHE. (c) Plot of ktr, krec, and ηct values calculated from the IMPS measurements for different photoanodes. (d) J–t curves for long-term PEC CER tests of different photoanodes in 0.5 M NaCl (pH = 2) aqueous solution at 1.2 V vs. RHE. (e) FE values of various photoanodes for Cl2 and O2 evolution. Reaction time: 1 h. (f) Current density from PEC using modified BiVO4 photoanode as a function of Eapp and comparison with electrochemical (EC) oxidation of Cl to Cl2. The vertical dashed lines represent the Eapp needed for the two oxidation processes when the current density at each indicated (photo)electrode reaches 2.9 mA cm−2.

Intensity modulated photocurrent spectroscopy (IMPS) characterizations were carried out to probe the hole transfer kinetics of photoanodes from bulk to surface. The charge transfer rate constant (ktr) and charge recombination rate constant (krec) were determined from the IMPS spectra (Fig. S7a and b).56 The ktr and krec values of various photoanodes are shown in Fig. 2c. BiVO4 displayed a krec value of 0.29 s−1 along with a ktr value of 0.33 s−1. For BiVO4/TiO2, the TiO2 overlayer slowed down the charge recombination and enhanced the hole transfer with krec = 0.15 s−1 and ktr = 0.47 s−1, indicating its role as a hole transport layer. Meanwhile, the BiVO4/CoNi2Ox photoanode showed slightly larger krec and ktr than BiVO4. For the BiVO4/TiO2/CoNi2Ox photoanode, ktr is about 20-fold higher than krec (2.34 s−1vs. 0.12 s−1). The charge transfer efficiency (ηct) calculated from the krec and ktr values [ηct = ktr/(krec + ktr) × 100%] is over 95%, implying almost quantitative charge separation at the photoanode surface (Fig. 2c and Table S2). The charge transport from photoanode surface to electrolyte was investigated by electrochemical impedance spectroscopy (EIS). The EIS spectra collected from different photoanodes fit well with Randle's equivalent circuit (Fig. S8). In this model, lower charge transfer resistance (Rct) indicates faster hole transfer from photoanode surface to electrolyte.57,58 BiVO4/TiO2/CoNi2Ox photoanode had the lowest Rct among all tested configurations, further confirming the enhancement in charge separation and transfer efficiency at the photoanode-electrolyte interface shown in Table S3.

We also observed that modifying BiVO4 with TiO2 could improve the photoanode stability. BiVO4 showed poor stability at 1.2 V vs. RHE after 1 h of PEC Cl2 production, with the photocurrent density decreasing from 1.3 mA cm−2 to 0.7 mA cm−2. In contrast, BiVO4/TiO2 and BiVO4/TiO2/CoNi2Ox displayed much better stability, demonstrated the other role of TiO2 as a protective overlayer (Fig. 2d). Next, we quantified the faradaic efficiency for the CER (FECER) of the different photoanodes using the N,N-diethyl-p-phenylenediamine (DPD) colorimetric method. The amount of dioxygen byproduct from water oxidation was determined by gas chromatography (GC). The FECER values for bare BiVO4 (43%) and BiVO4/TiO2 (54%) were enhanced by the deposition of CoNi2Ox on BiVO4/TiO2 (94% for BiVO4/TiO2/CoNi2Ox, Fig. 2e). The incorporation of CoNi2Ox significantly enhanced the FECER while suppressing oxygen evolution, indicating its role as a CER catalyst. When we deposited CoNi2Ox or TiO2 on the FTO substrates and tested their LSV curves (Fig. S9), we found that FTO/CoNi2Ox exhibited a significant catalytic current compared to FTO and FTO/TiO2, showing increased current density and reduced onset potential. This indicates the role of CoNi2Ox as a CER catalyst as well. For the long-term CER test (24 h), an acceptable FECER above 80% was obtained and an outstanding photocurrent density above 3.0 mA cm−2 was maintained for 24 h at 0.8 V vs. RHE using BiVO4/TiO2/CoNi2Ox photoanode (Fig. S10). With the systematic testing for each component of the modified photoelectrode, we summarize that BiVO4 acts as the light-absorbing unit; the TiO2 overlayer serves as the hole transport and protective layer, enhancing charge transfer efficiency and protecting electrode materials; and CoNi2Ox primarily functions as the CER catalyst, enhancing FECER. The three components synergistically operate together to achieve the optimized performance.

Fig. 2f illustrates the advantages of the PEC method for CER by plotting the CER current density as a function of the applied potential (Eapp). The onset potential for Cl2 evolution at the BiVO4/TiO2/CoNi2Ox photoanode was around 1 V less than that at a carbon electrode. The significantly lower Eapp for the PEC method (0.8 V vs. RHE) compared to electrochemical oxidation (∼1.5 V vs. RHE) is crucial. This reduced Eapp critically lowers the overall cell voltage (Ecell) requirement. Significantly, Ecell below 1.48 V, corresponding to the thermodynamic potential difference of E°(Cl2/Cl) and E°(H+/H2) under our experimental conditions, enables solar energy harvesting for subsequent organic synthesis as quantified by the applied bias photon-to-current efficiency (ABPE) being a positive value (vide infra). This enables C(sp3)–H bond activation initiated by Cl˙ under a low Eapp using the PEC method.

Finally, the efficiency of using the incident light in photoelectrochemical conversion by the BiVO4/TiO2/CoNi2Ox-based PEC cell was evaluated by ABPE (eqn (1)),59

 
image file: d5sc05195a-t1.tif(1)
where PAM 1.5G is the incident light intensity (100 mW cm−2 for AM 1.5G illumination), Jp is the photocurrent density, Ecell is the cell voltage between the working electrode and counter electrode (Pt), and E° represents the thermodynamic potential of the cell reaction (E°(Cl2/Cl) – E°(H+/H2)), which is 1.48 V under our experimental conditions.47 An outstanding ABPE value of 3.20% was obtained with the BiVO4/TiO2/CoNi2Ox photoanode at 0.8 V, which is 10 times higher than that with bare BiVO4 (Fig. S11). Through this new strategy of Cl2 production by PEC, we have greatly reduced the Eapp from values up to 1.5 V vs. RHE in electrochemical Cl2 generation to 0.8 V vs. RHE while ensuring efficient Cl2 evolution.

Photoelectrochemical chlorination of C(sp3)–H bonds

The PEC chlorination of the C(sp3)–H bonds was conducted in 30 mL 0.5 M NaCl (pH = 2) solution using cyclohexane as the model substrate. Eapp of 0.8 V vs. RHE was applied to different photoanodes for PEC chlorination tests with 2 mL cyclohexane. After 2 h, the chlorinated products were quantified using GC (Fig. S13a–c) and thus the FE toward the chlorinated products was obtained. Among the different photoanodes, BiVO4/TiO2/CoNi2Ox displayed the highest production rate of 51.5 μmol cm−2 h−1 toward chlorocyclohexane with a FE of 93% for chlorinated products (Fig. 3a and Table 1, entry 1). For the chlorination of 0.15 mmol (16.2 μL) cyclohexane over BiVO4/TiO2/CoNi2Ox, a high yield of 93% for chlorocyclohexane was obtained with white light irradiation (100 mW cm−2) after 10 h (Fig. 3b). However, the decreased initial substrate loading significantly compromised FE. To maintain practical FE, we employed milliliter-scale substrate quantities (>10 mmol) for other compounds, though complete conversion would require impractically long reaction times (>200 h). This trade-off led us to prioritize reporting faradaic efficiencies and product selectivity data.
image file: d5sc05195a-f3.tif
Fig. 3 (a) Production rate of chlorocyclohexane from the C–H chlorination of cyclohexane. Reaction time: 2 h (30 mL NaCl electrolyte, 2 mL cyclohexane, 0.8 V vs. RHE, Ar atmosphere). (b) The J–t curve for the chlorination of 0.15 mmol cyclohexane and the yield of chlorocyclohexane at 0.8 V vs. RHE under an Ar atmosphere. Reaction time: 10 h.
Table 1 PEC chlorination of hydrocarbons over BiVO4/TiO2/CoNi2Ox photoanode in Ara

image file: d5sc05195a-u1.tif

Entry Substrate Chlorinated product FEmainb
a Reaction conditions: 30 mL 0.5 M NaCl (pH = 2) solution, 1–2 mL hydrocarbons, white LED (100 mW cm−2), 1 atm Ar. b FE of main chlorinated products was determined by NMR, GC and GC-MS.
1 image file: d5sc05195a-u2.tif image file: d5sc05195a-u3.tif 93%
2 image file: d5sc05195a-u4.tif image file: d5sc05195a-u5.tif 96%
3 image file: d5sc05195a-u6.tif image file: d5sc05195a-u7.tif 82%
4 image file: d5sc05195a-u8.tif image file: d5sc05195a-u9.tif 84%
5 image file: d5sc05195a-u10.tif image file: d5sc05195a-u11.tif 83%
6 image file: d5sc05195a-u12.tif image file: d5sc05195a-u13.tif 67%
7 image file: d5sc05195a-u14.tif image file: d5sc05195a-u15.tif 90%
8 image file: d5sc05195a-u16.tif image file: d5sc05195a-u17.tif 33%


A wider scope of substrates was then tested to further establish the general applicability of PEC chlorination of C(sp3)–H bonds over the BiVO4/TiO2/CoNi2Ox photoanode (Table 1). For the chlorination of cycloheptane, 4-chloro-1-methylcyclohexane was the primary product, likely due to a carbon radical rearrangement (Table 1, entry 2). We then investigated the site selectivity of the chlorination using methylcyclohexane as the substrate (Table 1, entry 3). Chlorination predominantly occurred at the secondary C–H bond, with minimal primary chlorination and no tertiary chlorination detected via gas chromatography-mass spectrometry (GC-MS) analysis. This high selectivity for secondary C–H chlorination is consistent with previously reported site-selective aliphatic C–H chlorination using N-chloroamides and visible light.60

To gain insight into the active species driving chlorination, we analyzed the chlorinated products of toluene and its derivatives, because toluene contains both active benzyl C(sp3)–H bonds and aryl C(sp2)–H bonds. Benzyl chloride was the predominant product, with only trace amounts of phenyl chloride, indicating that chlorination was driven by Cl˙ radical-mediated HAT rather than electrophilic aromatic substitution by Cl2 (Table 1, entry 4). Substrates prone to oxidation, such as toluene, were not directly oxidized at the electrode interface in the aqueous solution, but instead mediated by Cl˙ in the organic phase due to the insolubility of organic substrates in NaCl aqueous solution in the PEC cell. This approach demonstrated an excellent product selectivity. Electron-donating (Table 1, entry 5) and electron-withdrawing groups (Table 1, entry 6) had minimal influence on selectivity. However, the chlorination of 4-chlorotoluene yielded a lower FE, likely due to its higher BDE. Similarly, for ethylbenzene, the reaction selectively produced (1-chloroethyl)benzene, because secondary C–H bonds are weaker than primary bonds (Table 1, entry 7). Chlorination of tert-butylbenzene yielded neophyl chloride as the main product, despite the increased inertness of alkyl C(sp3)–H bonds compared to toluene (Table 1, entry 8).

Interestingly, alicyclic hydrocarbons such as cyclohexane demonstrate higher FE compared to aromatic hydrocarbons, despite their higher BDE. We tentatively attribute this to the variable absorption properties of Cl2 in different solvents. As shown in Fig. S21, there is a red-shift of Cl2 absorption spectra in cyclohexane compared to 0.5 M NaCl (pH = 2) aqueous solution, while a blue-shift is observed in toluene and similar aromatic hydrocarbons. This enables Cl2 to be more easily excited by visible light in alicyclic hydrocarbons, whereas in aromatic hydrocarbons such as toluene, there is less absorption of visible light and therefore less efficient generation of Cl˙, resulting in lower FE. However, it should be noted that FE does not equate to product selectivity. The selectivity for chlorinated products remained consistently above 90%, as evidenced by GC and NMR analyses which revealed only negligible amounts of byproducts. Overall, the PEC chlorination results suggest that C–H chlorination over BiVO4/TiO2/CoNi2Ox photoanode was primarily driven by Cl˙.27

Mechanistic investigation of C(sp3)–H activation

To determine whether Cl˙ serves as the HAT agent driving the C–H chlorination, we first investigated the possible reaction of Cl2 and cyclohexane in the dark. As shown in Fig. 4a, only trace amounts of chlorocyclohexane were detected. However, when Cl2 was exposed to AM 1.5G light or AM 1.5G light coupled with a long-pass filter (λ > 405 nm), the production of chlorocyclohexane increased significantly (Fig. 4a). These results suggest that the CER product, Cl2, is insufficient to activate C–H bonds directly and that light excitation is needed to generate reactive intermediates, such as Cl˙, to drive C–H chlorination.61
image file: d5sc05195a-f4.tif
Fig. 4 (a) Chlorocyclohexane yield for cyclohexane chlorination at indicated illumination conditions. (b) Schematic illustration for the control trials of PEC chlorination. Left: gap between the photoanode and the inner wall of the cell, allowing Cl2 to absorb blue photons; right: no gap, Cl2 could not absorb blue photons. (c) Selectivity of chlorinated products of diene 1a with different setups: with a gap or no gap.

Next, we conducted PEC C–H chlorination in the presence of various scavengers. The addition of the radical scavenger 2,2,6,6-tetramethylpiperidinyl-1-oxide (TEMPO) and the hole scavenger ammonium oxalate (AO) completely suppressed the formation of chlorocyclohexane (Fig. S27). This result indicates that both radicals and holes are involved in the reaction, further confirming the role of Cl˙ as the active species. Based on these findings, two possible pathways for C–H chlorination with the BiVO4/TiO2/CoNi2Ox photoanode were proposed: (1) Cl˙ is directly generated on the photoanode surface and quickly reacts with cyclohexane before Cl2 evolves, or (2) Cl2 is first evolved from the photoanode, and then Cl˙ is produced via light excitation.

To distinguish between these two pathways, we measured the FE of chlorocyclohexane production with different PEC cell configurations (Fig. 4b). In the first setup, a gap between the photoanode and the inner wall of the PEC cell allowed Cl2 to diffuse and absorb blue photons from the light source, and the BiVO4/TiO2/CoNi2Ox photoanode exhibited a high FE of 88% for chlorocyclohexane production (Fig. 4b, left). In the second setup, the photoanode was placed directly against the inner wall, preventing Cl2 from being excited by the incident light (which was mostly absorbed by BiVO4), and the FE dropped significantly to 2.3% (Fig. 4b, right). These results confirm that the excitation of Cl2 to form Cl˙ is crucial for driving C–H bond activation (the second pathway). This mechanism was further supported by a trapping experiment using a diene substrate (1a), which produced distinct chlorination products that depend on whether Cl2 (1b & 1c) or Cl˙ (1d) was the active species.62 The amount of 1d was found to decrease greatly when the photoanode was in the second setup (Fig. S28 and 4c). In addition, when there was no Eapp or when inert SO42− was present instead of Cl, no chlorocyclohexane was detected, indicating that the PEC process, which oxidizes Cl to produce Cl2, is essential for the overall chlorination reaction. Overall, control experiments were conducted to separate the photocatalysis (PC) step and the PEC step to illustrate their individual roles in our two-step coupled system (Table S4). We found that the PEC process efficiently generates Cl2 at a lower Eapp, while the PC process excites Cl2 to produce Cl˙, initiating the C–H chlorination reaction. Both of the two steps are essential, with the PEC step first and the PC step second in a coupled manner.

We also investigated the effect on the FE of chlorocyclohexane production of varying the irradiation wavelengths with appropriate combinations of long-pass and short-pass filters (see Experimental section). Under the same conditions, the FE for chlorinated products as a function of wavelength directly correlates with the absorptance of Cl2 (Fig. S12a). The external quantum efficiency (EQE), which represents the number of product molecules produced per incident photon,63,64 also aligns with the FE trend (Fig. S12b). This also confirms that the excitation of Cl2 is the key step in generating Cl˙, which then initiates the C–H chlorination reaction.

Because of the existence of an association equilibrium for the formation of Cl2˙ when Cl˙ is photogenerated (eqn (2), Keq ∼ 1.4 ×105 M−1),47,65,66 Cl2˙ is a possible alternative reactive intermediate for activation of C(sp3)–H bonds, as was observed in a prior report.67

 
Cl˙ + Cl ⇌ Cl2˙(2)

To elucidate the distinct roles of Cl˙ and Cl2˙ species in the reaction system, TA measurements were conducted in 0.5 M NaCl aqueous solution containing Cl2. Upon photoexcitation of Cl2, a positive absorption signal spanning 300–450 nm was observed (Fig. 5a). The characteristic absorption peak at 340 nm corresponds to Cl2˙,67 while the weaker Cl˙ signal at 320 nm arises from two factors: (1) partial spectral overlap between these species, and (2) competing ground-state bleaching of Cl2 at 320 nm, which superimposes with and obscures the Cl˙ transient signal. The Cl2˙ species exhibits a characteristic lifetime of 4.5 μs at 340 nm. However, the addition of cyclohexane to this solution did not alter the kinetics of Cl2˙ (Fig. 5b), suggesting that Cl2˙ is not a sufficiently potent oxidant to activate the cyclohexane C–H bond. This observation aligns with previous estimates of the redox potential difference between Cl2˙/Cl and Cl˙/Cl, which indicates that Cl2˙ is a weaker oxidant than Cl˙.68 Although this result is contrary to a previous work by Wu, et al.,49 the observed differences between our study and this earlier work likely arise from the differing reaction conditions, including pH values, aqueous/organic phase ratios (10[thin space (1/6-em)]:[thin space (1/6-em)]1 vs. 1[thin space (1/6-em)]:[thin space (1/6-em)]4), and Cl˙ generation methods, which collectively influence the concentration of Cl2˙ species and product selectivity.


image file: d5sc05195a-f5.tif
Fig. 5 (a) Transient absorption spectra of Cl˙ and Cl2˙ measured at indicated time delays in 0.5 M NaCl (pH = 2) aqueous solution (λex = 355 nm, 4 mJ per pulse). (b) Normalized transient kinetic TA spectral data with 0.5 M NaCl (pH = 2) containing Cl2 at 340 nm, with or without cyclohexane (λex = 355 nm, 10 mJ per pulse). (c) Transient absorption spectra of the Cl˙-arene adduct measured at indicated time delays in 0.5 M NaCl (pH = 2) aqueous solution containing 1 mL toluene and photoelectrochemically generated Cl2 under the operando condition (λex = 355 nm, 4 mJ per pulse). Insert: transient kinetic data for the Cl˙-arene adduct monitored at a probe wavelength of 490 nm. (d) ESR detection of Cl˙ formation in the two-step coupled PEC system using DMPO as spin-trapping agent under the indicated light or dark conditions.

The earlier work achieved exceptional product selectivity through a biphasic system where Cl˙ and Cl2˙ are generated in the aqueous phase.49 By removing the possibility of direct contact between the short-lived Cl˙ and the organic substrates, only Cl2˙ (with a microsecond lifetime) is sufficiently long-lived to diffuse into the organic phase and drive reactions. In our present system, stable Cl2—rather than transiently lived intermediates—is initially generated by the PEC method, and then diffuses into the organic phase, where it undergoes photolysis to produce Cl˙ that reacts immediately with the substrates. While minor contributions from Cl2˙-mediated pathways cannot be entirely ruled out for substrates with lower oxidation potential (such as toluene), two factors strongly favor Cl˙-dominated reactivity. Firstly, the extremely low solubility of NaCl in the organic phase severely limits Cl2˙ formation. Secondly, the rapid generation of Cl˙ in the organic phase, coupled with its significantly higher reaction rate with toluene (Cl˙, k = 1010 M−1 s−1)69 compared to Cl2˙ (Cl2˙, k ≤ 106 M−1 s−1),70 ensures that even if trace amounts of Cl2˙ diffuse into the organic phase from the aqueous phase, the Cl2˙ reactivity remains orders of magnitude slower. We therefore conclude that Cl˙ is the dominant reactive species in this reaction.

Due to the difficulty in observing the TA signals of Cl˙, we turned to observing the transient signals of the complex between Cl˙ and arene. The TA experiment was conducted under operando conditions where Cl2 is generated from 0.5 M NaCl (pH = 2) aqueous solution in an operating PEC cell. The solution also contained 1 mL of toluene for the detection of transient Cl˙. The characteristic transient absorption signal of the Cl˙-arene adducts (which subsequently form stable chlorinated products70–72) was observed between 400 and 700 nm upon 355 nm pulsed laser excitation, with a lifetime of about 0.24 μs (Fig. 5c).73,74 This result confirms the photogeneration of Cl˙ from Cl2 excitation, and demonstrates the intrinsic reactivity potential of toluene and Cl˙. To further confirm this, ESR measurements were carried out to detect possible radicals. 5,5-Dimethyl-1-pyrroline N-oxide (DMPO) was used as the spin-trapping reagent to capture the possible radicals generated after the secondary excitation in the two-step coupled system under the experimental conditions. As shown in Fig. 5d, a seven-line ESR spectrum corresponding to DMPOX75–78 was observed after irradiation, directly indicating the photogeneration of Cl˙ under the secondary light excitation. Recently, Qiu's group79 published a study on photoelectrocatalytic Cl˙-mediated C(sp3)–H aminomethylation of hydrocarbons by BiVO4 photoanodes, which also highlighted the generation of Cl˙ from Cl2 homolysis, though they employed Me4NCl as the chlorine source in purely organic solution. In contrast, our work utilizes a more cost-effective and readily available NaCl aqueous solution as the chloride source. The hydrogen atom transfer reaction, initiated by Cl˙ from Cl2 homolysis, occurs in the organic phase—requiring prior diffusion of stable Cl2 across the aqueous–organic interface. This spatial separation between the photoelectrode interface and the hydrocarbon substrates, which are prone to direct oxidation, potentially minimizes overoxidation and improves faradaic efficiency. Recently, two additional studies on PEC C–H bonds chlorination have emerged,43,80 which complement our work both mechanistically and performance-wise, collectively underscoring the significance of PEC chlorine radical generation.

Photoelectrochemical oxygenation of C(sp3)–H bonds

The generation of carbon radicals via Cl˙-mediated C–H activation opens the possibility of direct oxygenation of C–H bonds using molecular O2. Compared to traditional oxidants such as hypervalent iodine,81 S2O8 (ref. 2–7) and chromium(VI) salts,82 which are often toxic, expensive, and environmentally hazardous, molecular O2 offers a more sustainable and cost-effective alternative with high atom utilization efficiency. Leveraging our strategy for Cl˙ generation through the PEC process, aldehydes, ketones, and alcohols were produced as oxygenated products under an O2 atmosphere, with minimal formation of chlorinated byproducts (Table 2).
Table 2 PEC oxidation of arene over BiVO4/TiO2/CoNi2Ox photoanode in O2a
a Reaction conditions: 20 mL 0.1 M NaCl (pH = 2) solution, 4 mL arene, white LED (100 mW cm−2), 1 atm O2. b FE and selectivities of oxygenated products were determined by GC and NMR. c Besides alcohol (54%) and ketone (7%), chlorinated products with 39% selectivity were detected.
image file: d5sc05195a-u18.tif


Toluene was selected as the model substrate for the oxidation of C–H bonds (Table 2, entry 1, Fig. S22). The primary products were benzaldehyde and benzyl alcohol, with selectivities of 65% and 22%, respectively, and only small amounts of benzoic acid (8%) and chlorinated products (less than 5%). The FE for the main oxygenated product, benzaldehyde, was approximately 71%. It is likely that benzyl alcohol serves as an intermediate oxygenated product in the PEC oxygenation process; however, due to the excess of toluene, the system appears to reach an equilibrium between benzyl alcohol and benzaldehyde. The alicyclic hydrocarbon cyclohexane was also tested as a substrate but it showed much lower selectivity and hence is not listed.

The substrate scope was subsequently explored with a range of aromatic compounds. As observed in the chlorination reactions, electron-donating (Table 2, entry 2) and electron-withdrawing groups (Table 2, entry 3) did not significantly affect the product selectivity, although 4-chlorotoluene exhibited a lower FE (44% for aldehyde formation) due to its higher BDE. Ethylbenzene, which contains weaker secondary C–H bonds, showed higher selectivity for 1-phenylethanol (58%) compared to acetophenone (36%) with a good overall FE (Table 2, entry 4). This outcome is likely due to the preferential formation of alcohols from the more reactive secondary C–H bond, with ketones forming more slowly. Tetralin, on the other hand, displayed lower selectivity for oxygenated products, with 55% selectivity for alcohols, 8% for ketones, and a significant proportion of chlorinated byproducts (39%). This suggests that electrophilic aromatic substitution by Cl2 competes with the oxygenation process (Table 2, entry 5). These results highlight the potential of Cl˙ in facilitating selective C(sp3)–H bond oxidation under mild conditions, offering a sustainable and efficient approach to oxygenating aromatic hydrocarbons using molecular O2 in PEC cells.

To determine whether the active species in the oxygenation reaction are Cl˙ and molecular O2 rather than superoxide radical (O2˙) or singlet oxygen (1O2), we conducted detection and quenching experiments. We used 9,10-anthracenediylbis(methylene)dimalonic acid (ABDA)83 to detect 1O2 (Fig. S30a). The absorption of ABDA showed no significant decrease, confirming the absence of 1O2. Additionally, 1O2 is typically formed via triplet energy transfer from a triplet excited state photosensitizer, which was absent in our system.84 Dihydrorhodamine 123 (DHR123) was used as a fluorescent probe to detect O2˙.85 No significant fluorescence was observed at 550 nm during the reaction, indicating the absence of O2˙ (Fig. S30b). Furthermore, quenching O2˙ with 1,4-benzoquinone (BQ) resulted in only minor changes in selectivity and FE of the oxygenation products, possibly due to BQ interfering with Cl2 absorption rather than quenching a reactive intermediate. When a long-pass filter (λ > 405 nm) was used to suppress Cl˙ formation, a marked decrease in the FE of the oxygenated products was observed (Fig. S30c), indicating that chlorine radicals are the key active species.

To unambiguously identify the oxygen source, we conducted H218O isotope labeling experiments and analyzed the products via GC-MS (Fig. S31). The results revealed negligible incorporation of 18O into benzaldehyde under H218O conditions, confirming that the oxygen in the product does not originate from water. The minor presence of 18O-labeled benzaldehyde likely arose from PEC-generated oxygen at the photoanode, consistent with the minor O2 byproducts observed in Fig. 2e and parallel chlorination experiments. Moreover, by simply changing the reaction atmosphere from Ar to O2, without altering other parameters, we observed a complete transition from chlorinated products to exclusively oxygenated products. If water had been the primary source, oxygenation products should have appeared, even under the Ar atmosphere. However, control experiments under Ar conditions showed exclusive formation of chlorinated products, further reinforcing O2 as the dominant oxygen source in our system. Combining these results with the absence of oxygenation products under Ar conditions, we conclude that the active species in the oxygenation reaction are Cl˙ and molecular O2.

Scheme 2 summarizes the photoelectrochemical chlorination and oxygenation of C(sp3)–H bonds under either inert or oxygen environment, driven by the generation of Cl˙ as the key HAT intermediate. The process begins with the efficient generation of Cl2 through photoelectrochemical oxidation of Cl in the NaCl aqueous solution following the absorption of the first photon on the BiVO4/TiO2/CoNi2Ox photoanode (blue arrow). Subsequently, the stable Cl2 diffuses into the organic phase, where it undergoes photoexcitation (light red arrow) to form Cl˙, which serves as the HAT agent, abstracting a hydrogen atom from the C(sp3)–H bond and generating a carbon-centered radical. This radical then reacts with chlorine species or molecular O2, completing the chlorination or oxygenation of the C–H bonds (Fig. S32). This two-step coupled photoexcitation process in the PEC cell effectively accumulates free energy, allowing the system to circumvent the high reduction potential (E°(Cl˙/Cl)) and generate the reactive Cl˙ intermediate, enabling efficient C(sp3)–H activation at a low applied bias.


image file: d5sc05195a-s2.tif
Scheme 2 Schematic illustration of the two-step coupled PEC C–H activation process. EF is the quasi-Fermi level of the photoanode.

Conclusions

In conclusion, we have developed a high-performance BiVO4/TiO2/CoNi2Ox photoanode for photoelectrochemical C(sp3)–H bond functionalization through a novel two-step coupled process. This approach leverages the PEC-driven chlorine radical (Cl˙) generation to achieve both chlorination and oxygenation of hydrocarbons in a facile and sustainable way. The photoanode first demonstrates excellent Cl2 evolution efficiency with a photocurrent density of 2.9 mA cm−2 at a low applied bias of 0.8 V vs. RHE, approximately 0.7 V lower than that required for direct electrochemical oxidation of chlorides. The low applied bias brings the advantage of net energy output rather than net energy consumption, achieving a positive applied bias photon-to-current efficiency (ABPE) of up to 3.20%. In the second step of the two-step coupled process, the evolved Cl2 is subsequently photolyzed to form Cl˙, which is responsible for C(sp3)–H bond activation. Compared to chlorination reaction by direct excitation of chlorine gas which is usually hazardous, we avoided the direct use of hazardous Cl2 and external expensive oxidants, achieving chlorination reactions directly from Cl which is cheaper, easier accessible, and nontoxic.

Mechanistic studies revealed that Cl˙ is the key intermediate responsible for initiating C–H bond activation, as confirmed by transient absorption spectroscopy, electron spin resonance and controlled experiments with scavengers. Selective chlorination of aliphatic and aromatic hydrocarbons was achieved under mild conditions with high faradaic efficiency. The system exhibited good selectivity when mediated by Cl˙ rather than Cl2 or Cl2˙. Additionally, under O2 conditions, Cl˙ facilitated the oxygenation of C–H bonds, producing aldehydes, ketones, and alcohols in an environmentally friendly and sustainable manner using molecular O2. This study offers a promising strategy for advancing solar-driven fine chemical synthesis, providing an efficient route to value-added products from simple hydrocarbons. The low applied bias and high atom utilization efficiency make this approach a sustainable alternative to traditional methods, demonstrating the potential for broader applications in solar-driven energy-demanding synthesis.

Author contributions

W. Yang and Y. Han synthesized the materials. W. Yang and P. Li performed the experiments. W. Yang and Y. Han wrote the manuscript. Z. Zhao, L. Tian and M. G. Humphrey modified the figures and the manuscript. Z. Zhang and Y. Han contributed to the characterizations. K. Hu and C. Zhang conceptualised and supervised the research and contributed to reviewing and editing the manuscript. All authors discussed the results and contributed to the final manuscript.

Conflicts of interest

There are no conflicts to declare.

Data availability

Supplementary information: detailed materials and methods; SEM, HRTEM, XRD, XPS spectra; IMPS, EIS, ABPE and LSV curves; NMR, GC and GC-MS spectra. See DOI: https://doi.org/10.1039/d5sc05195a.

Acknowledgements

This study is sponsored by National Key R&D Program of China (2023YFE0124100), National Natural Science Foundation of China (22173022), Fundamental Research Funds for the Central Universities, and the China Postdoctoral Science Foundation (2025T180305, 2024M760508, GZB20240159).

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