Shinji Yamakawa‡
a,
Daisuke Takeuchi
*b,
Kohtaro Osakada
a,
Shigenaga Takanoc and
Shojiro Kaitac
aLaboratory for Chemistry and Life Science, Institute of Innovative Research, Tokyo Institute of Technology, 4259 Nagatsuta, Mirori-ku, Yokohama, Kanagawa 226-8503, Japan
bDepartment of Frontier Materials Chemistry, Faculty of Science and Technology, Hirosaki University, 3 Bunkyo-cho, Hirosaki, Aomori 036-8561, Japan. E-mail: dtakeuch@hirosaki-u.ac.jp
cAdvanced Technology Development, Bridgestone Corporation, 3-1-1 Ogawahigashi-cho, Kodaira, Tokyo 187-8531, Japan
First published on 22nd April 2025
Co and Ni complexes having the 6,6′-dihydroxy-2,2′-bipyridine (DHBP) ligand [CoCl2(dhbp), NiBr2(dhbp)] in the presence of organoaluminum cocatalysts showed much higher catalytic activity in 1,3-butadiene polymerization than the complexes having the 2,2′-bipyridine or 6,6′-dimethoxy-2,2′-bipyridine ligand without hydroxy groups. The polybutadienes obtained had 1,4-cis structure (up to 94.6%). In contrast, addition of 5-norbornene-2-methyl amine in 1,3-butadiene polymerization catalyzed by NiBr2(dhbp)/methylaluminoxane (MAO) caused a marked change in the microstructure of the polybutadiene to the iso-1,2-structure with high chemo- and stereoselectivities (mm > 99%).
Part of the butadiene polymerization catalysis shows a marked change in regioselectivity depending on the cocatalysts or additives. Nd3(OtBu)9 produces cis-1,4-polybutadiene (95%) in the presence of DIBAL-H, whereas trans-1,4-polybutadiene (95%) forms in the presence of dihexyl magnesium.13 CoCl2-methylaluminoxane (MAO) affords cis-1,4-polybutadiene (>99%) and 1,2-polybutadiene (88%) in the absence and presence of PPh3, respectively.9 A similar change in the selectivity of cis-1,4- and 1,2-polymers is also observed for Co catalysts with tridentate N-ligands.11,14,26,27
Fe and Cu complexes with bipyridine-based ligands have been utilized as catalyst for 1,3-butadiene polymerization.28–30 We have also reported that Ni complex with 2,2′-bipyridine ligand brings about cis-1,4-selective polymerization of 1,3-butadiene as well as its copolymerization with norbornene.31 Herein we report that Co and Ni complexes with the 6,6′-dihydroxy-2,2′-bipyridine (DHBP) ligand (Fig. 2, 1-Co, 1-Ni), which has free hydroxy groups in close proximity to the metal center, show much higher catalytic activity than those without hydroxy groups. In the course of polymerization and copolymerization of butadiene catalyzed by transition metal complexes, we achieved highly isotactic 1,2-polymerization of butadiene by careful choice of the catalyst and additives (Scheme 1).
Run | Complex | Additive | Yieldc % | Activity g mmol M−1 h−1 | Microstructured (%) | Triad (%) | Mne | Mw/Mne | ||
---|---|---|---|---|---|---|---|---|---|---|
cis-1,4 | trans-1,4 | 1,2 | rr/rm/mm | |||||||
a [BD]/[Co or Ni]/[Al] = 5000/1/100, [catalyst] = 0.02 mmol, toluene = 30 mL, 30 °C, 1 h.b [BD]/[catalyst]/[Al]/[additive] = 500/1/100/25.c Methanol-insoluble part.d Determined by FT-IR or NMR (C2D2Cl4, 100 °C).e Determined by SEC. | ||||||||||
1 | 1-Co | — | 87 | 232 | 94.6 | 3.3 | 2.2 | — | 250![]() |
2.09 |
2 | 2-Co | — | 8 | 21 | 91.2 | 2.8 | 6.0 | — | 330![]() |
2.08 |
12![]() |
1.26 | |||||||||
3 | 3-Co | — | 8 | 21 | 94.1 | 4.2 | 1.7 | — | 350![]() |
1.96 |
4 | 4-Co | — | 3 | 7 | — | — | — | — | — | — |
5 | CoCl2 | — | 4 | 10 | 97.7 | 1.0 | 1.3 | — | 930![]() |
1.58 |
6 | 1-Ni | — | 74 | 206 | 92.0 | 3.9 | 4.2 | — | 26![]() |
2.48 |
7 | 2-Ni | — | 3 | 8 | 92.8 | 2.7 | 4.5 | — | 38![]() |
1.69 |
8 | 3-Ni | — | 12 | 31 | 90.0 | 3.2 | 6.8 | — | 23![]() |
1.84 |
9b | 1-Ni | NBA | 27 | 8 | 3.1 | 0 | 96.9 | <1/<1/>99 | 540![]() |
2.24 |
10b | 1-Ni | NBA-H | 87 | 26 | 92.5 | 3.7 | 3.8 | — | 14![]() |
2.45 |
11b | 1-Ni | exo-NBA | 17 | 5 | 90.1 | 5.0 | 4.9 | — | 6300 | 3.13 |
12b | 1-Ni | endo-NBA | 37 | 11 | 20.6 | 0 | 79.4 | <1/<1/>99 | 270![]() |
3.69 |
7700 | 1.64 | |||||||||
13b | 2-Ni | NBA | 5 | 1 | 90.8 | 2.4 | 6.8 | — | 15![]() |
2.08 |
14b | 1-Co | NBA | 35 | 10 | 91.4 | 5.8 | 2.8 | — | 35![]() |
2.41 |
Other Co complexes, 2-Co, 3-Co, 4-Co, and CoCl2 produced the polymer in much lower yields under similar conditions (3–8%, runs 2–5). The significant catalytic activity of 1-Co compared with the other Co complexes indicates that the importance of the hydroxy groups of DHBP locating on the position adjacent to the cobalt center.
The lower activity of CoCl2/MAO than of 1-Co/MAO indicates that the DHBP ligand is not dissociated during the polymerization catalyzed by 1-Co/MAO. 1-Ni also catalyzed the polymerization of 1,3-butadiene smoothly in the presence of the MAO co-catalyst (run 6) to afford a polymer mainly composed of cis-1,4-units (cis-1,4 = 92.0%, Mn = 26000). Similarly to the polymerization using the Co complexes, that using 2-Ni and 3-Ni resulted in much lower yields (3 and 12%) (runs 7 and 8).
The 1H NMR spectrum of the polymer produced at 100 °C in C2D2Cl4 showed major signals of similar intensities attributable to 1,2 units at δ 4.91, 4.89, 5.59, 2.12, 1.14, and 1.35 (Fig. 3(i)).
![]() | ||
Fig. 3 (i) 1H and (ii and iii) 13C NMR spectra (C2D2Cl4, 100 °C) of polybutadiene obtained from 1-Ni/MAO/NBA (run 9, Table 1). |
The COSY spectrum of the polymer indicated that the signals at δ 2.12 and 1.14 are assigned to CH2 groups on the main chain. Thus, the two hydrogens of the CH2 groups are not equivalent, which is characteristic of isotactic polymers.19,22 The 13C{1H} NMR spectrum of the polymer exhibited signals at δ 113.6, 144.4, 39.0, and 40.7 (Fig. 3(ii) and (iii)). The vinyl CH2 carbon appeared as a sharp signal at δ 113.6, and no other signals were observed in this area.
This result indicates the very high isotacticity of the polymer (mm > 99%). The NMR spectra also showed the presence of minor signals attributable to cis-1,4-butadiene units. The molar ratio of 1,2- to 1,4-units was estimated to be 96.9/3.1 on the basis of 1H NMR. The 13C NMR chemical shifts of the cis-1,4-unit signals agree well with those of the cis-1,4-polybutadiene obtained from NiBr2(dhbp)/MAO in the absence of NBA. No signals attributable to the cis-1,4-unit connected with a 1,2-unit, which should appear at δ 127.98, 130.05, 24.95, and 32.72, were observed.33 This result indicates that the polymer produced is a mixture of cis-1,4-polybutadiene and iso-1,2-polybutadiene. The chemo- and stereoselectivities of iso-1,2-polybutadiene are very high.
The polymerization by 1-Ni/MAO in the presence of 2-norbornylmethylamine (NBA-H) without a CC double bond produced cis-1,4-polybutadiene with Mn = 14
000 (Table 1, run 10). 2-(1-Cyclohexenyl)ethylamine or methallylamine with both alkenyl and amino groups did not produce polymer. The polymerization in the presence of exo-NBA resulted in a polymer with the cis-1,4 structure (cis-1,4 = 90.1%), whereas that in the presence of endo-NBA afforded a polymer mainly with highly isotactic 1,2-polybutadiene (mm > 99%). A bimodal molecular weight distribution of the polymer produced indicates that the product is a mixture of cis-1,4-polybutadiene and iso-1,2-polybutadiene, as noted above. These results suggest that an appropriate position of the C
C double bond and amino group in endo-NBA is essential for the formation of iso-1,2-polybutadiene.
Although 1-Ni/MAO/NBA is effective for the iso-1,2-polymerization of 1,3-butadiene, 2-Ni/MAO/NBA formed an oily polymer rich in cis-1,4 units (cis-1,4 = 90.8%; run 13). 1-Co/MAO also catalyzed the polymerization in the presence of NBA to yield an oily product having mainly cis-1,4-units (91.4%; run 14). Thus, the DHBP ligand is also necessary for the iso-1,2-polymerization of 1,3-butadiene.
To obtain further details on the effect of NBA, polymerization by 1-Ni/MAO/NBA was conducted using various molar ratios of [Ni]/[Al]/[NBA] (Table S1†). The catalyst with [Ni]/[Al]/[NBA] = 1/100/9 yielded a polybutadiene with cis-1,4- and 1,2- forms in 91.8/3.9 ratio (92% yield). Changing the [Ni]/[NBA] molar ratio to 1/18 and then to 1/33 resulted in an increase in the amount of 1,2-units to 25 and 91.3%, respectively. A further increase in the amount of NBA resulted in no polymerization products. The amount of Al also affects the yield and structure of the polymer. The catalyst with [Ni]/[Al]/[NBA] = 1/50/25 did not produce the polymer. On the other hand, in the reaction using [Al]/[Ni] = 150, polybutadiene containing 34% 1,2-units was obtained in 64% yield. In the case of [NBA]/[Ni] = 200, the amount of the 1,2-unit decreased to 7.6% with an increase in the total yield to 82%.
DSC analysis of iso-1,2-polybutadiene (Table 1, run 9) showed its melting point to be 122.5 °C (Fig. S9†). XRD measurement of iso-1,2-polybutadiene showed four sharp diffractions (at 3.51, 4.32, 5.01, and 8.70 Å) on an amorphous part produced by iso-1,2-polybutadiene (Fig. S10†); these results are consistent with those reported by Natta. The crystallinity of this sample was calculated to be 57%, which is higher than the crystallinity of iso-1,2-polybutadiene reported by Natta (45%).
![]() | ||
Fig. 4 Possible intermediate in the polymerization of 1,3-butadiene by 1-Co, 1-Ni/MAO ((i) and/or (ii)) and 1-Ni/MAO/NBA (iii). |
Addition of NBA to the 1-Ni/MAO catalyst markedly changes the chemo- and stereoselectivities from cis-1,4 to iso-1,2. The high 1,2-selectivity of the polymerization can be ascribed to 1,2-insertion rather than 2,1-insertion of 1,3-butadiene to the polymer chain end. A possible mechanism of the formation of iso-1,2-polybutadiene involves the interaction of the amino group and CC bond of NBA with the Al center on the hydroxy group of the ligand and the Ni center, respectively (Fig. 4(iii)). The olefin group of the NBA unit may act as a hemilabile ligand and allow coordination of 1,3-butadiene to the Ni center, and 1,2-insertion of 1,3-butadiene owing to its steric bulkiness. The chiral structure of NBA renders the stereoselective insertion of 1,3-butadiene, realizing a highly isotactic structure of the produced polymer.
When the NBA-to-Al ratio is low (0.09 to 0.125, Table S1,† runs 1 and 8), most of the NBA molecules would interact with MAO rather than with the Ni complex, which prevents the formation of 1,2-selective active species and results in cis-1,4-selective polymerization. When the NBA-to-Al ratio is increased to 0.167 to 0.33 (Table S1,† runs 2, 3, 7, and 9), more amount of 1,2-selective active species generates. However, the NBA-to-Al ratio is further increased to over 0.4, some NBA molecules would interact directly with the Ni center and disturb the interaction of 1,3-butadiene with the catalyst (Table S1,† runs 4–6).
In summary, Co and Ni complexes having a DHBP ligand show higher activity than Co complexes having other bipyridine ligands and produce polybutadiene with the cis-1,4-structure. In contrast, the polymerization using 1-Ni/MAO in the presence of an NBA additive afforded a polymer having the iso-1,2-structure (mm > 99%). The DHBP ligand and endo-NBA unit are essential for the formation of iso-1,2 polybutadiene.
Toluene was deoxygenated and dried by using the solvent purification system of a Glass Contour Co. 1,3-Butadiene was dehydrated and deoxygenated by passing through columns GC-RX and DC-A4 (Nikka Seiko Co., Ltd). 5-Norbornene-2-methylamine (NBA) was purchased from TCI or Enamine Ltd and was dehydrogenated by molecular sieve 3A and purified by distillation. CDCl3 were dehydrogenated by CaH2 and purified by distillation. Methylaluminoxane (MAO) was purchased from Tosoh Chemical Co. 2-Co,34 2-Ni,35 6,6′-dimethoxy-2,2′-bipyridine,36 4,4′-dihydroxy-2,2′-bipyridine,37 2-norbornylmethylamine (NBA-H),38 endo- or exo-5-norbornene-2-methylamine(endo- or exo-NBA) were prepared according to the literature.39–41 CoCl2, NiBr2, MeOH, EtOH, BHT (2,6-di-tert-butyl-p-methylphenol), and HCl aq. were used as purchased. Dehydrated THF was purchased from Kanto Chemical Co.
C = 1.7455 × (log(TBL/Tcis)) − 0.0151 × (log(TBL/Tvinyl)) |
T = 0.4292 × (log(TBL/Ttrans)) − 0.0129 × (log(TBL/Tvinyl)) − 0.0454 × (log(TBL/Tcis)) |
V = 0.3746 × (log(TBL/Tvinyl)) − 0.007 × (log(TBL/Tcis)) |
Cis% = C/(C + T + V) × 100 |
Trans% = 100 − cis% − vinyl% |
Vinyl% = V/(C + T + V) × 100 |
The peaks and their positions are as follows:
Tcis: 735 cm−1, Tvinyl: 911 cm−1, Ttrans: 968 cm−1, TBL: 1130 cm−1 |
Ratio of the microstructure of the butadiene units in the iso-1,2-polybutadiene was calculated from the 1H and 13C{1H} NMR peak area ratio using the following eq.
[1,2-unit]/([1,2-unit] + [1,4-unit]) = V1/(V1/2 + C2, T2 + V2) |
[cis-1,4-unit]/([cis-1,4-unit] + [trans-1,4-unit]) = (C1 + C1′ + C1′′)/[(C1 + C1′ + C1′′) + (T1)] |
The signals and their positions are as follows: 1H NMR: δ 4.71–5.12 (V1), 5.27–5.47 (C2, T2), and 5.47–5.80 (V2). 13C{1H} NMR: δ 25.2 (C1′′), 27.7 (C1), 32.8 (T1), 32.9 (C1′).
Footnotes |
† Electronic supplementary information (ESI) available: GPC, DSC, and XRD profiles of produced polymers. See DOI: https://doi.org/10.1039/d5ra00928f |
‡ Present address: Center for EUV Lithography, Laboratory of Advanced Science and Technology for Industry, University of Hyogo, 1-1-2 NewSUBAR, Kouto, Kamigori, Ako-gun, Hyogo 678-1205, Japan. |
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