Luping Meng*a,
Guangqiang Liu
*b and
Zongying Feng*c
aSchool of Optoelectronic Engineering, Zaozhuang University, Zaozhuang 277160, China. E-mail: qfnumlp@126.com
bSchool of Physics and Physical Engineering, Qufu Normal University, Qufu 273100, China. E-mail: gqliu@qfnu.edu.cn
cSchool of Engineering, Qufu Normal University, Rizhao 276826, China. E-mail: qfnufzy@126.com
First published on 14th March 2025
In this study, we developed a convenient and effective method for the fabrication of evanescent wave fiber surface-enhanced Raman scattering (SERS) probes constructed with ordered silver nanocolumn arrays on the curved surface of an exposed core. An exposed core optical fiber (ECF) is a type of fiber in which the cladding is intentionally removed, providing direct access to the evanescent field of the core. Such fibers enable obtaining high evanescent field power on the core side and rapid liquid infiltration and offer a strong interaction of the evanescent wave with analytes and a long effective interaction path. Besides, the silver nanocolumn array structure coated on the curved surface of the exposed core has a larger specific surface area. Furthermore, the silver nanocolumn array structures enhance the local evanescent field surrounding the ECF to excite the target molecules and have strong light capture for the incident light, providing light-matter overlap and enhanced interaction to improve sensitivity. Such ECF SERS probes can efficiently detect 4-aminothiophenol (4-ATP) and thiram in situ, and a low detection limit of 10−10 M for 4-ATP is achieved. This paper presents an easy and cost-effective technique for fabricating a highly effective and good reproducible evanescent wave fiber SERS probe, taking advantage of the synergy between manipulated ECF properties and silver nanocolumn array structures, and the probe exhibits great potential for label-free sensing and detection of biomolecules.
Various techniques can be used to fabricate evanescent wave fiber SERS probes using an evanescent field interaction with an analyte. For this purpose, it is common to etch the fiber to generate a tapered optical fiber.16 Nevertheless, etched or tapered fibers are prone to damage and are typically fragile. Thus, the cladding of optical fibers is partially or entirely removed using either side polishing, such as D-shaped,15,17,18 but the preparation process for D-shaped optical fibers results in high loss and difficulty in positioning. In addition, an exposed core optical fiber (ECF) with the side of the core exposed to the external environment can be used. The ECF was a bare core optical fiber, and it was etched optical fiber to expose the core. Such exposed core fibers are applicable for real-time sensing owing to their rapid immersion and thus a prompt response to the alteration of the surrounding environment. High sensitivity can be achieved using ECFs because of the combination of a strong evanescent field, a long fiber interaction length and a fast response of the surrounding environment. The fabrication of ECF has been experimentally verified by employing femtosecond laser micromachining19 and a focused ion beam20 to expose the core or direct drawing.21 However, the fabrication techniques for these configurations are complicated and require expensive equipment and a precise fabrication technology. This generally involves reducing the core diameter while also allowing for easy interaction with a liquid analyte. Chemical etching is a simple method for exposing the core to the external environment along the length of the core and provides direct access to the evanescent field via the exposed core. Some exposed-core fiber (ECF)-based sensors have recently been designed while maintaining the fiber's robustness and simple fabrication compared with other similar techniques, such as the use of tapered fibers. Wu designed a fiber evanescent wave sensor using a section of fiber where part of the cladding was removed.22 They utilized HF to etch the cladding around the fiber core to obtain the sensing area, achieving the measurement of methylene blue dye at a concentration of 10−7 mol L−1. They etched the surface of the bare core to enhance the evanescent wave interaction with the external environment. The sensitivity of the sensor is limited; simultaneously, it is still possible to improve fabrication processes.
Most recently, in our previous work, a three-dimensional (3D) fiber SERS probe was constructed using metallic nanocolumn arrays at the tip of the fiber.23 This has been proven to be an easy and cost-effective method for fabricating large area ordered nano-arrays but is limited to tip-based sensing. However, very few reports in the literature have discussed the fabrication of large area ordered nano-arrays on curved surfaces. It is difficult to prepare noble metal nanoparticle structures with a large SERS enhancement factor on tapered optical fiber surfaces, so the SERS sensitivity of tapered probes is limited. Therefore, it is crucial to urgently improve detection sensitivity. Based on the above research background, we proposed a high evanescent power and high sensitivity ECF SERS probe coated with silver nanocolumn arrays on the curved surfaces of the exposed core. The longer length of the ECF provides an interaction between the sensing environment and the evanescent field and offers a significantly large region for depositing SERS active materials, which cannot be reached by end-tip fiber probes.24 Coating silver nanocolumns on the curved surface of the exposed core strengthens the trapping of the evanescent wave at this interface, which leads to higher evanescent field strength, resulting in enhanced light interaction with the probe molecule. Moreover, such silver nanocolumn arrays running along the length of the exposed core are beneficial to increasing “hot spots”, enhancing the interaction of guided light (evanescent field) with the probe molecule along the length of the exposed core. This contributes to the flexible butt coupling of the probe molecules with an enhanced evanescent field.
In this paper, we proposed an ECF SERS probe to detect 4-aminothiophenol (4-ATP) in real time. Such fiber SERS probes offer a powerful interaction of the evanescent field with analytes and a prolonged path of interaction. A silver nanocolumn array is deposited along the exposed core of the ECF utilizing the reactive ion etching (RIE) method while allowing the light guide to easily interact with external analytes. This provides a novel approach for the design and development of fiber SERS probes.
After that, silver nanocolumns were fabricated directly on the exposed section of the ECF by applying the RIE method. RIE was performed in plasma using SF6 with a flow rate of 80 sccm, with a pressure set to 3.2 Pa and a power of 200 W. The PS spheres coated with ECFs, with diameters of 500 nm and 1000 nm, were subjected to etching at different times, specifically 140 s and 220 s. This way achieves the uniform, stable and large surface area nanocolumn array on the curved surface of the exposed core. Finally, the nanocolumn array is coated with a (20–40 nm) silver layer, which can be performed by applying a magnetron sputtering instrument (Emitech k550x). The whole experimental process of making silver nanocolumn array structures on the curved surface of the exposed core is shown in Fig. 1. The fiber is ready for characterization and experiment.
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Fig. 3 FESEM image of the ECF with different diameters and HF etching times: (a) 10 min; (b) 20 min; (c) 30 min; (d) 40 min. |
Fig. 4(a) shows the FESEM panoramic image of the evanescent wave fiber SERS probe. The uniform and highly ordered nanocolumn adhered to almost the entire curved surface of the exposed core. Fig. 4(b) shows an enlarged SEM image of the evanescent wave fiber SERS probe; a large area of the nanocolumn array structure can be observed. To further investigate the morphology and microstructure of the nanocolumn, FESEM analysis of the size of the nanocolumn (500 nm and 1000 nm) was conducted at different magnifications, as depicted in Fig. 4(c) and (d). As shown in the inset of Fig. 4(c), local magnification revealed that the height and diameter of each nanocolumn are about 500 nm and 445 nm, respectively, and the gap of two adjacent nanocolumns is approximately 55 nm. Thus, the period of the nanocolumn array structures can be controlled by changing the diameters of the PS sphere and adjusting the etching time. A detailed description of the process of fabricating a nanocolumn array by reactive ion etching and the formation mechanism was given in our previous work.23
Owing to the relatively small intensity of the evanescent wave, which is only limited to the surface of the side of the fiber core, the scattering signal intensity of the active molecules excited by the evanescent field is relatively small. On the one hand, the power of the evanescent light can be enhanced simply by reducing the core size. Moreover, when using the appropriate core size of the ECF to enhance the generated Raman scattering, the nanocolumn arrays were fabricated on the side of the fiber core by applying the RIE method, and the position was where the evanescent field was generated. Through the surface plasmon resonance between the evanescent field and the nanocolumn arrays to generate an enhanced local field as the excitation field, we can obtain the enhanced Raman scattering signal of the sample. Owing to the size of the silver nanocolumn arrays being much smaller than the attenuation depth of the evanescent wave, the evanescent wave can easily penetrate the silver nanocolumn arrays and reach the detected solution. Simultaneously, this enhancement effect depends on the size of the nanocolumn arrays and the properties of the surrounding medium. Low concentration samples can be detected using the ECF SERS probe with this technology, which also improves the detection limit and sensitivity.
Besides, coating silver nanocolumn arrays on the curved optical fiber surface of the ECF enhances the trapping of the evanescent wave at this interface, leading to higher evanescent field strength. Therefore, the size of the coating silver nanocolumn also affects the evanescent field strength. The effects of the size of the nanocolumn on the SERS intensity were described in our previous research.23 The lateral surface area of the nanocolumn created with 500 nm PS spheres doubles that of the one formed by 1000 nm PS spheres. Therefore, we preferred 500 nm PS spheres in this experiment.
Then, we explored the influence of silver layer thickness on the SERS intensity by adjusting the silver film thickness. Prior to identifying the 4-ATP molecule, we captured the background Raman spectrum produced by the optical fiber, as illustrated in Fig. 5(b) (bottom curve). To track changes in Raman intensities, in the subsequent SERS detection experiments, all SERS spectral data were acquired by removing the background Raman signal from the fiber. The measured Raman spectra of 10−6 M 4-ATP are displayed in Fig. 5(b) for nanocolumns with different silver layer thicknesses, ranging from 27 nm, 30 nm to 33 nm. The SERS spectra were recorded after immersing the ECF SERS probe in the sample for 10 min. Characteristic Raman peaks of 4-ATP can be detected at approximately 1079, 1187, 1180, 1347, 1495 and 1587 cm−1, and this aligns with earlier findings regarding the Raman peak wave number.23,24 Considering the peak strength, 30 nm is the optimized silver layer thickness for the ECF SERS probe. Thus, when performing experiments, we can adjust the silver layer thickness to the optimal value of 30 nm.
We investigated the effects of different factors on the ECF SERS probe performance. Obviously, the SERS performance of the probes is affected by the intensity of the evanescent wave and the sensing length of the exposed core. First, we optimize the core diameters of ECFs to attain strong SERS interactions. To compare the sensitivity of probes with various core diameters, ECF SERS probes with different core diameters (ranging from 10.32 μm to 57.06 μm) were prepared at different HF etching times and used to measure the SERS spectra of 10−6 M 4-ATP solution. As shown in Fig. 6(a), the core diameter of the ECF directly affects the SERS performance of the ECF SERS probe. The SERS intensity of the Raman peak of 1079 cm−1 was extracted, as shown in Fig. 6(b). As the core diameter increases, the SERS signal intensity of the probe shows a trend of first increasing and then decreasing. For probes with a core diameter of 36.55 μm, the SERS signal intensity reaches its maximum. Smaller core fibers have been experimentally shown to provide higher sensitivity. This is because the core of the ECF functions as a micron-scaled waveguide, allowing a considerable amount of transmitted light to diffuse into the exposed side of the core in the form of an evanescent field. As the diameter of the ECF core is further minimized, there is an increase in the evanescent field strength. However, the ECF core diameter is not the thinner the better. A further decrease in ECF core diameter can remarkably increase transmission loss of the ECF26 and fabrication time of the HF etching process. The core diameter was too small, such as the 10.32 μm core, resulting in a low coupling efficiency and, as a consequence, low sensitivity (Fig. 6(a)). For this reason, the appropriate core diameter is adjusted to maximize the power collected from the fiber core. Therefore, the optimized core diameter of the ECF SERS probe is 36.55 μm to balance preparation time, transmission loss and evanescent wave intensity. Thus, to improve the sensitivity again, it is ideal to fabricate an ECF SERS probe with a core diameter of 36.55 μm.
Next, we explored the effect of the sensing lengths of the exposed core of the ECF SERS probe on the SERS signal intensities. The effect of sensing length was studied by processing the sensing area of the fiber into different lengths. The sensitivity of the ECF SERS probe increases with increasing exposed core length. Experiments were performed for three different sensing lengths (0.4 cm, 1 cm and 1.4 cm) (Fig. 6(c)). By monitoring the variations in Raman intensities at the 1079 cm−1 window, it is evident from Fig. 6(d) that there is a rapid increase in intensity with longer sensing lengths. The experimental results show that SERS intensities have a close relationship with sensing length; the longer sensing length achieved higher intensities. This can be explained by the fact that the sample molecule was infiltrated into the silver nanocolumn array and the space between them. With the increase in sensing length, the surface silver nanocolumn arrays increase, the surface area increases and the interaction on the ECF increases, which can provide a large amount of SERS “hot spots” and also enable the absorption of more probe molecules.
In this study, a core length of 1.4 cm was employed. Fig. 7(a) presents the SERS spectra of 4-ATP in concentrations ranging from 1.0 × 10−6 to 1.0 × 10−10 M. The intensity of the 4-ATP's peak diminishes as its concentration decreases, and this is due to a reduction in the number of molecules present. The limit of detection is achieved as 1.0 × 10−10 M. In addition, we compared our probes with recently reported ones. It is obvious that the LOD of our ECF SERS probe was lower than that of reported tapered15,21 and flat-end9,10 optical fiber SERS probes by at least an order of magnitude. The remarkable sensitivity of the ECF SERS probe is attributed to the significantly improved light matter interactions facilitated by the high evanescent field present in active sensing regions adjacent to the liquid-filled core, as well as an enlarged area for SERS interaction due to silver nanocolumn arrays on the curved surface of the ECF. This low detection limit is attributed to a larger SERS interaction area and the SERS interactions between the ECF and the silver nanocolumn array structure. Moreover, the 4-ATP concentration is a linear kind of dependence on Raman intensity. Thus, ECF SERS probes have important applications in in situ liquid-phase detections.
Repeatability is an essential indicator of sensors, and it is of great significance in detecting the repeatability of the sensor. To evaluate the SERS performance of the ECF probes, five probes were repeatedly fabricated under the same conditions as the core length of 1.4 cm. The results for the reproducibility of the SERS spectrum with 10−6 mol L−1 4-ATP measured with the five ECF SERS probes are shown in Fig. 7(b). The SERS intensity of the Raman peak at 1079 cm−1 was extracted for each measurement. The results are shown in Fig. 7(c). The relative standard deviation (RSD) for the peak was 2.1%, proving that the prepared probe has good repeatability. The experimental results also indicate that the proposed sensor possesses outstanding stability, as shown in Fig. S1.†
All the aforementioned results demonstrate that the ECF SERS probe exhibits high sensitivity, linearity, rapid response, and good repeatability. We may conclude that the ECF SERS probe has great potential in numerous sensing applications for remote measurements and has a great future.
Furthermore, the experiment utilized a single-mode silica optical fiber featuring a core diameter of 62.5 μm and a cladding diameter of 125 μm. We prepared different core diameters of the ECF SERS probe (ranging from 10.32 μm to 85.88 μm) through different HF etching times with this fiber. Fig. 7(d) shows the SERS performance of ECF SERS probes with varying core diameters. Such fiber features a large cladding diameter (125 μm) paired with a small core (62.5 μm), which can be reduced even more through HF etching to enhance sensitivity. This approach allows for improved sensitivity without necessitating the direct fabrication of an ECF with a smaller core diameter. However, manipulating such thin fibers poses challenges owing to their potential impact on fiber strength.
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Fig. 8 Intensity distribution of the theoretical electric field: (a) inside the silver nanocolumn array; (b) on the side of the silver nanocolumn array. |
The wavelength used for excitation is 785 nm, and the orientation of the incident light is along the exposed core. Fig. 8(a) shows that the maximal local electric field enhancement factor |Eloc/E0| is 32 for the interior of silver nanocolumns. The EF was determined using the standard formula |Eloc/E0|4, where Eloc represents the local maximum electric field and E0 denotes the amplitude of the input source electric field (with E0 set to 1 in this case).27 The calculated EF value was found to be 1.05 × 106. Therefore, the silver nanocolumn array structures proved advantageous for heightening the Raman signal, aligning well with the experimental results.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ra08733j |
This journal is © The Royal Society of Chemistry 2025 |