Yoshihiro Kon*ab,
Yuka Kimishimaa,
Kazuhisa Murata
b and
Kazuhiro Sayama
b
aInterdisciplinary Research Center for Catalytic Chemistry, National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba, Ibaraki 305-8565, Japan. E-mail: y-kon@aist.go.jp
bGlobal Zero Emission Research Center (GZR), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba West, 16-1 Onogawa, Tsukuba, Ibaraki 305-8569, Japan
First published on 10th February 2025
Selective oxidation of allylic alcohols to α,β-unsaturated aldehydes using electrochemically formed hydrogen peroxide (H2O2) is performed in the presence of Pt black catalyst. In this reaction, H2O2 is oxidatively supplied from the electrochemical two-electron water oxidation (2e-WOR) of an aqueous KHCO3/K2CO3 mixed solution at a fluoride-doped tin oxide (FTO) anode. Geraniol was oxidized to the corresponding geranial in 86% yield with 99% selectivity when the appropriate amounts of Pt black catalyst with one equivalent of H2O2 by 2e-WOR toward geraniol was employed in toluene solution at 60 °C. The H2O2 by 2e-WOR can oxidize various kinds of allylic alcohols to give the corresponding aldehydes in 64–89% isolated yields. The detailed tuning of the amounts of Pt black and the rate of introduction of H2O2 to the vessel allows the selective oxidation to proceed despite the low concentration of H2O2 derived by 2e-WOR.
For the industrial production of H2O2, an anthraquinone process was developed by BASF and has been widely used in chemical processes.8a However, this process requires plant technology capable of handling large sizes as well as strict transportation and storage controls.9 Among the many methods of producing H2O2 or related compounds from water, air, and/or H2,8,9 the oxidative H2O2 production from H2O at an anode by electrochemical synthesis is among the most appealing, since it promises constant and on-demand production of H2O2, with H2 production on a cathode using renewable energy power.10 This route is economical because it produces both H2 and H2O2, two valuable chemicals. H2O2 generation using a fluoride-doped tin oxide (FTO) anode with aqueous carbonate salts solution is known as an effective process which generates H2O2 by two electron oxidation of water (2e-WOR).11a–c Moreover, the mixing of K2CO3 and KHCO3 enhances the yield of H2O2 from carbonate solution through 2e-WOR at an FTO anode coated with LaAlO3.11b,d Although there are some examples of H2O2 formation by electrochemical 2e-WOR,11 it is still rare to utilize the H2O2 by 2e-WOR for the production of fine chemicals via organic synthesis.12 For example, Neumann's group performed Baeyer–Villiger oxidation of cyclic ketones and oxidation of sulfides by using in situ-produced H2O2 at an FTO anode by 2e-WOR.13 To our knowledge, however, the combination of H2O2 by 2e-WOR and a solid catalyst for the dehydrative oxidation of alcohols has not been reported.
Our research concept is to develop a two-step process that can produce H2O2 by 2e-WOR stably and can accommodate scale-up and a broad substrate scope for allylic alcohol oxidation by the H2O2 by 2e-WOR (Fig. 1). Fine-tuning of the contact between the solid catalyst, diluted H2O2 and substrates is required to realize a high-yielding oxidation via 2e-WOR-generated H2O2 that can overcome the use of a disadvantageously low concentration H2O2 aq. containing large amounts of carbonate. Carbonate salt, which is essential for the formation of H2O2 by 2e-WOR, is also expected to inhibit the over-oxidation of the formed aldehydes through the salting-out effect.14
We herein report the application of H2O2 by 2e-WOR to the oxidation of allylic alcohols, and the precise tuning of Pt and H2O2 contact frequency toward the Pt-catalysed oxidation of H2O2 derived by 2e-WOR. We then show that our selective oxidation method can successfully produce various α,β-unsaturated aldehydes in 64–89% yield. The use of H2O2 produced by 2e-WOR for the oxidation realizes the on-demand production of fine chemicals without the need for considering the handling and storage of explosive H2O2.
Entry | Catalyst (mg) | Temperature (°C) | Conv.a of 1 (%) | Yielda of 2 (%) | Selectivityb (%) |
---|---|---|---|---|---|
a Reaction conditions: 1 (0.15 mmol), catalyst, 0.5 mL toluene, electrochemically formed 68 mmol per L H2O2 aq. (2.2 mL, 0.15 mmol, containing 3.5 mol per L K2CO3 and 0.5 mol per L KHCO3), 1000 rpm, total reaction time was 2 h. Conversions and yields were calculated by gas chromatography (GC) analysis based on 1 using biphenyl as a standard.b Selectivity = yield/conversion × 100 (%). | |||||
1 | None | 60 | 0 | 0 | — |
2 | Pd black (5) | 60 | 0 | 0 | — |
3 | Ru black (5) | 60 | 0 | 0 | — |
4 | Pt black (5) | 60 | 36 | 36 | >99 |
5 | Pt black (15) | 60 | 87 | 86 | 99 |
6 | Pt black (15) | 40 | 64 | 61 | 95 |
7 | Pt black (15) | 80 | 77 | 74 | 96 |
8 | 3wt% Pt/C (167) | 60 | 76 | 45 | 59 |
9 | PtO2 (15) | 60 | 0 | 0 | — |
In general, if carboxylic acid is formed in an oxidation reaction, it can be transferred to sodium carboxylate in NaOH aq., followed by the conversion to carboxylic acid by HCl aq. to purify the product, and the peak of the formed carboxylic acid can be detected by GC. In this case, the peak belongs to geranic acid (3) was not detected at all in GC from the solution prepared by NaOH aq. and HCl aq. after the H2O2 oxidation of 1 (Table 1, entry 5). The result with the excellent selectivity (99%) in Table 1, entry 5, clearly showed that the developed oxidation did not give any byproducts such as 3.
The reaction depends on the reaction temperature, with a temperature of 60 °C showing the best performance to give 2 in 86% yield with 87% conversion of 1 (Table 1, entry 5). The lower temperature of 40 °C was in-sufficient to advance the oxidation, giving 2 in only 64% conversion and 61% yield, and additional heating from 60 °C to 80 °C appeared to upset the balance of the catalytic reaction, dropping the conversion of 1 and the yield of 2 to 77% and 74%, respectively (Table 1, entries 6 and 7).
When diluted H2O2 aq. by 2e-WOR was used, the decomposition of H2O2 by Pt black at 80 °C was decisive, unlike when a high concentration of industrially produced H2O2 was used. In addition, the balance of the H2O2: substrate ratio was largely preserved when we used 1.0 equivalent of H2O2 by 2e-WOR. The use of 3wt% Pt/C catalyst with the weight per Pt of 5 mg gave 2 in 45% yield, and the yield of 2 was almost the same as when using 5 mg Pt black (Table 1, entries 4 and 8). However, the Pt/C showed low selectivity of 59% because of the chemisorption of organic compounds on the carbon support. The use of Pt black would be better in consideration of the selectivity of 2. The oxidized PtO2 did not show any catalytic reactivity, giving 2 in 0% yield (Table 1, entry 9). Zero valent Pt is required for the H2O2 oxidation.7
A hot filtration experiment was performed using Pt black catalyst. When the catalyst was removed at 18 min and the oxidation of 1 was continued by the addition of filtrate, the yield of 2 remained almost constant at 55% from the 18 min reaction time (the yield at 18 min was 53%). In contrast, the reaction with Pt black for 2 h gave a yield of 86% (Fig. 2). The ICP-AES analyses of the filtrate from the reaction in Table 1, entry 5, did not detect the presence of Pt. These two results showed that the oxidation of 1 proceeded on the surface of the solid Pt black.
Entry | Allylic alcohol | α,β-unsaturated aldehyde | Isolated yielda (%) |
---|---|---|---|
a Reaction conditions: allylic alcohol (0.75 mmol), Pt black (75 mg), 2.5 mL toluene, 68 mmol per L H2O2 aq. (11 mL, 0.75 mmol, drop time 1.25 h) supplied by 2e-WOR (containing 3.5 mol per L K2CO3 and 0.5 mol per L KHCO3), 1000 rpm, 60 °C, and a total reaction time of 3 h unless otherwise stated. Isolated yields were calculated using the weight of the obtained aldehydes as follows: [moles of product (mmol)]/[moles of initial substrate (mmol)] × 100 (%), structure of the produced aldehydes was checked by 1H NMR analyses.b Allylic alcohol (0.45 mmol), Pt black (45 mg), 1.5 mL toluene, 68 mmol per L H2O2 aq. (6.6 mL, 0.45 mmol, drop time 45 min) supplied by 2e-WOR (containing 3.5 mol per L K2CO3 and 0.5 mol per L KHCO3), 80 °C, and a total reaction time of 2.5 h.c The reaction was conducted at 80 °C. | |||
1 | ![]() |
![]() |
89 |
2 | ![]() |
![]() |
64b |
3 | ![]() |
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80c |
4 | ![]() |
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77b |
5 | ![]() |
![]() |
70c |
6 | ![]() |
![]() |
78b |
7 | ![]() |
![]() |
82c |
Entry | H2O2 equivalent toward 1 | Concentration (mmol L−1) | Drop time (min) | Conva. of 1 (%) | Yielda of 2 (%) |
---|---|---|---|---|---|
Volume (ml) | |||||
a Reaction conditions: 1 (0.15 mmol), Pt black (15 mg), 0.5 mL toluene, H2O2 aq. (containing 3.5 mol per L K2CO3 and 0.5 mol per L KHCO3), 1000 rpm, 60 °C, total reaction time was 2 h. Conversions and yields were calculated by gas chromatography (GC) analysis based on 1 using biphenyl as a standard.b Without 3.5 mol per L K2CO3 and 0.5 mol per L KHCO3.c Using K2CO3 (3.5 mol L−1) and KHCO3 (0.5 mol L−1) mixed aqueous solution instead of H2O2 aq. with K2CO3 (3.5 mol L−1) and KHCO3 (0.5 mol L−1).d Using water instead of H2O2 without K2CO3 nor KHCO3.e Ref. 7a, using 5%Pt, 1% Bi/C catalyst, concentration and the volume of H2O2 was formally calculated to fit the 0.15 mmol scale, 60 °C, 1 h.f Ref. 7b, 90 °C, 3 h, no data about drop time, concentration and the volume of H2O2 was formally calculated to fit the 0.15 mmol scale. | |||||
1 | 0.90 | 68 | 15 | 81 | 75 |
2.0 | |||||
2 | 1.4 | 68 | 15 | 92 | 84 |
3.0 | |||||
3 | 1.0 | 68 | 15 | 90 | 89 |
2.2 | |||||
4 | 1.0 | 20 | 15 | 86 | 86 |
7.5 | |||||
5 | 1.0 | 36 | 15 | 84 | 82 |
4.1 | |||||
6 | 1.0 | 91 | 15 | 96 | 96 |
1.7 | |||||
7b | 1.0 | 68 | 15 | 88 | 85 |
2.2 | |||||
8 | 1.0 | 68 | 0 | 80 | 77 |
2.2 | |||||
9 | 1.0 | 68 | 10 | 87 | 84 |
2.2 | |||||
10 | 1.0 | 68 | 20 | 87 | 85 |
2.2 | |||||
11 | 1.0 | 68 | 30 | 78 | 75 |
2.2 | |||||
12c | 0 | 0 | 15 | 22 | 19 |
2.2 | |||||
13d | 0 | 0 | 15 | 18 | 16 |
2.2 | |||||
14e | 1.0 | 9.7 × 103 | 60 | 100 | 99 |
0.015 | |||||
15f | 2.0 | 1.6 × 103 | — | 99 | 97 |
0.18 |
The ratio of H2O2:
1 directly affected the yields of 2, with 1.0 equivalent of H2O2 toward 1 expected to be a better reaction condition for the viewpoint of both the yields and the conversions (Table 3, entries 1–3). The concentration of H2O2 was also critical to the oxidation. The H2O2 aq. diluted to 20 and 36 mmol L−1 gave 2 in 86% and 82% yields, respectively (Table 3, entries 4 and 5). The 68 mmol per L H2O2 aq. gave an 89% yield of 2 and the yield increased to 96% by using 91 mmol per L H2O2 aq. (Table 3, entries 3 and 6). The concentration of H2O2 by 2e-WOR could be set as high as 70 mmol L−1 in our system, and the yields of 2 when using 68 mmol per L H2O2 by 2e-WOR and 68 mmol per L H2O2 prepared as described above were similar, at 86% and 89% (Tables 1 and 3, entries 5 and 3). The yield of 2 slightly decreased to 85% when we used the 68 mmol per L H2O2 aq. without K2CO3 and KHCO3 salts because the extraction capability of 2 from the water phase to organic phase was weakened (Table 3, entry 7).14 Changing the drop time of H2O2 aq. to the reaction vessel tuned the yield of 2. When H2O2 was added with 1 simultaneously, the oxidation of 1 gave 2 in 77% yield and the 10, 15, 20 and 30 min drop time of H2O2 aq. gave 2 in 84%, 89%, 85% and 75% yields, respectively (Table 3, entries 3, 8–11). The adsorption rate of H2O2 on the Pt black surface should be balanced with the oxidation reaction on the Pt surface to produce 2. If the drop time was set earlier than 15 min, the decomposition of H2O2 by Pt was accelerated compared to that by a drop time of 15 min. The resulting decrease in the amount of H2O2 reduced the yield of 2. Thus, the reason that the desired oxidation on the Pt surface did not proceed with appropriate speed when the drop time was set to later than 15 min might have been that the supply of H2O2 to the Pt surface was delayed.
When the oxidation of 1 was carried out using a mixed aqueous solution of K2CO3 (3.5 mol L−1) and KHCO3 (0.5 mol L−1) without H2O2, the conversion of 1 dropped to 22% and the yield of 2 was 19% (Table 3, entry 12). Although Pt black can catalyse the oxidation of aliphatic and benzyl alcohols to give the corresponding aldehyde using O2 as an oxidant,4,5 the yield of 2 from 1 was low without H2O2 because of the lower reactivity of allylic alcohols. The use of H2O2 would facilitate the oxidation of allylic alcohols such as 1 through the formation of PtO and Pt–OH active species on the surface of Pt black.7 In the oxidation with water under conditions where not only H2O2 but also K2CO3 (3.5 mol L−1) and KHCO3 (0.5 mol L−1) were not added to the sample vial, the conversion of 1 was 18% and the yield of 2 was 16% (Table 3, entry 13). The use of K2CO3 (3.5 mol L−1) and KHCO3 (0.5 mol L−1) mixed aqueous solution improved the yield of 2 even in the absence of H2O2 because the formed 2 might be extracted into the organic phase.14
The previously reported H2O2 oxidations of 1 using Pt catalyst are known to show the high conversion with good yields, for example, 1.0 eq. of 30% H2O2 toward 1 with the 5% Pt, 1% Bi/C catalyst showed 99% yield of 2 with 100% conversion of 1 (Table 3, entry 14).7a This reaction condition shows the highest yield due to the high concentration of H2O2. However, it is necessary to increase the drop time of H2O2 to avoid explosion, which is a significant deviation from the reaction conditions developed in this study. In the case of using lower concentrations of H2O2, the use of 5% H2O2 (2.0 eq.) using Pt black gave 2 in 97% yield and 99% conversion (Table 3, entry 15).7b Generally, the use of concentrated H2O2 is critical to proceed the oxidation of allylic alcohol. Our optimised reaction conditions about equivalent and drop time enabled to reach the yield of 2 from 1 in 89% having the advantages of low concentration of H2O2, which was produced cleanly by electrochemical 2e-WOR without explosion hazard.
The relationship between the reaction time and product yield was studied using the 68 mmol per L H2O2 including K2CO3 (3.5 mol L−1) and KHCO3 (0.5 mol L−1) prepared from the industrially formed H2O2 (Table S1 and Fig. S1†). The yields were calculated as the average of three experiments conducted at each reaction time. The reaction proceeded as time progressed, with yields of 60%, 79% and 89% at 20 min, 1 and 2 h, respectively (Table S1,† entries 1–9). The reaction was almost complete in 2 h, and a yield of 87% was maintained even at 3 h due to the lack of H2O2 (Table S1,† entries 10–12).
To check the degree of decomposition of H2O2 under our developed reaction conditions, the reaction was carried out under the same conditions as in Table 1, entry 5 except for Pt black, and the concentration of H2O2 before and after the reaction was analysed using the colour change reaction analysis of FeSO4 (0.1 mol L−1) and HCl (1 mol L−1) with UV-vis spectrometer. As a result, little decomposition of H2O2 occurred during the reaction.
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Fig. 3 (a) XRD patterns of Pt black before and after the oxidation of 1, (b) XPS signals of Pt black before and after the oxidation of 1. |
The reaction would proceed on the surface of Pt based on the results of the hot-filtration experiment (Fig. 2). In the hot filtration experiment, the reaction did not proceed in the filtrate after the removal of Pt black through a filtration with a pore size of 0.20 μm, suggesting that the Pt particles having crystallite diameter of ca. 10 nm from (111) peak would mostly agglomerate into Pt black particles of over 200 nm. It was difficult to conduct electrochemical tests on this oxidation because the H2O2 oxidation proceeded on the Pt surface and H2O2 was quickly decomposed by Pt. Although highly dispersed Pt is effective for the aerobic oxidation,4,5 H2O2 oxidation can advance the oxidation of allylic alcohols by the employment of micrometer-order Pt particles such as Pt black.7b The dispersed Pt of 3wt% Pt/C also showed the reactivity, but the support chemisorbed the organic compounds and decreased the selectivity of 2 (Table 1, entries 4 and 8).
X-ray photoelectron spectroscopy (XPS) was checked about the oxidation state of the employed Pt black (Fig. 3(b)). The signals belonging to Pt black was observed at 71.0 eV and 74.4 eV which were attributed to 4f7/2 and 4f5/2 of Pt(0). And the signals of Pt(0) did not change before and after the reaction.17 The Pt(0) would be the active species that initiated the reaction, which was consistent with previous reports.4,5,7,18,19 The presence of a certain particle size of Pt may be useful for maintaining Pt(0) by introducing H2O2 into the flask at the appropriate concentration and rate.
Compared to the previous Pt black-catalysed oxidation, the electrochemically formed H2O2 showed good reactivity despite its low concentration. And the inclusion of K2CO3 (3.5 mol L−1) and KHCO3 (0.5 mol L−1), which were required to advance the 2e-WOR, showed a positive effect on the oxidation through salt-induced precipitation of α,β-unsaturated aldehydes from the water phase to inhibit the hydrolysis.14
The mechanism of the oxidation of alcohol on the surface of Pt group metals is quite complex, with various routes to the formation of byproducts.4,5,18 We here adopted the mechanism by which allylic alcohols poison the Pt black surface and then oxidize the alcohols,4,5,7,18,19 leading to the efficient used of H2O2 as an oxidant for the alcohol oxidation (Fig. 4).
It is assumed that when the allylic alcohol is present on the Pt black surface, the active species such as PtO is generated from the reaction of H2O2 and Pt, which immediately promotes the generation of alkoxide on Pt surface and the formation of Pt–OH, accompanied by dehydration. The formation of aldehyde from the corresponding alkoxide on the Pt surface is carried out with dehydration by the formed Pt–OH species. The produced α,β-unsaturated aldehyde is desorbed from the Pt surface by exchange with the new allylic alcohols to continue the catalytic process.4,5,7
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ra08368g |
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