Open Access Article
Johan
Liotier
a,
Leila
Issoufou Alfari
b,
Benoit
Mahler
b,
Thomas
Niehaus
b,
Christophe
Dujardin
bc,
Simon
Guelen
d,
Vincent
Schanen
d,
Véronique
Dufaud
*a,
Jean
Raynaud
*a and
Vincent
Monteil
*a
aUniversite Claude Bernard Lyon 1, Catalyse Polymerization Processes Materials (CP2 M), UMR 5128, CNRS, 69616 Villeurbanne, France. E-mail: veronique.dufaud@univ-lyon1.fr; vincent.monteil@univ-lyon1.fr; jean.raynaud@cnrs.fr
bUniversite Claude Bernard Lyon 1, Institut Lumiere Matière (iLM), UMR 5306, CNRS, 69622 Villeurbanne, France
cInstitut universitaire de France (IUF), 1 rue Descartes 75231, Paris cedex 05, France
dSpecialty Operations France (member of SYENSQO group), Research and Innovation Center Lyon, 85 Avenue des Frères Perret, 69190 Saint-Fons, France
First published on 10th January 2025
The upcycling of polyethersulfone (PES), a high-performance polymer based on an aromatic-rich aryl-ether-based backbone, can advantageously yield both the starting comonomer bisphenol S (BPS) and valuable OLED derivatives, providing a complete atom valorization strategy for PES waste. Deprotonated selected amines have proved particularly efficient at depolymerizing PES at moderate temperatures (∼120 °C). The recycled monomer yields validate the back-to-monomer chemical recycling method for industrial compliance. The OLED derivatives afforded by the same simple process can easily be isolated, promoting an innovative upcycling strategy that transforms polymer into valuable chemicals, a highly relevant approach for mitigating the ever-growing plastic waste accumulation.
Herein, we develop an upcycling strategy that goes beyond back-to-monomer chemical recycling, additionally providing useful luminescent moieties from PES waste and selected amines as depolymerizing reagents. Sulfone-based polymers already account for ∼80 kT of thermoplastics, and this is predicted to rise to reach ∼100 kT by 2029, which is very significant for high-performance and high-value polymers (∼representing almost a 2B$ business).21
Addressing the recycling of this ever-growing waste is becoming a necessity. This proof of concept validates the upcycling strategy from polymer chains to functional small molecules with added value, and valuable and quantifiable physical properties. Molecules allowing for the formulation of OLEDs hold a lot of potential within modern technologies.
Indeed, the repeating unit of PES is of interest for the synthesis of luminescent materials presenting Thermally Activated Delayed Fluorescence (TADF).22,23 This class of materials features valuable properties.24–26 These materials include aryl-amine motifs that could be harnessed through the use of parent anilines (or corresponding bases) for the aminolysis of the polymer. The three selected amines for the depolymerisation are diphenylamine (DPA), bis(4-(tert-butyl)phenyl)amine (tBuDPA) and carbazole (Carb). Their structures are presented in Fig. 1. The targeted class of luminescent materials is very useful for the fabrication of OLEDS with high External Quantum Efficiency (EQE).27–29 Interestingly, these luminescent molecules retain the bisphenol S (BPS) scaffold and could be reincorporated into PES-based formulations.30,31
Here, we report a new process for the complete depolymerisation of PES using aryl amines to cleave the aryl ether bonds to readily obtain high-value fluorescent compounds that can be easily isolated as well as the recovery of the BPS comonomer, thus validating the back-to-monomer chemical recycling and additionally the upcycling strategy for OLED production.
000 Da was provided by SYENSQO. The absorption spectra were recorded using solutions in DCM (2 × 10−5 M) with an Evolution 220 UV-vis spectrometer from Thermo Scientific. The emission spectra and quantum yields (QY) of the luminescent materials were obtained using an FS5 spectrofluorometer equipped with an integration sphere for collecting the photons emitted in all directions (Edinburgh Instruments). Photoluminescence spectra were recorded with excitation at a wavelength corresponding to the maximum absorption, an integration time of 100 ms per data point, and a spectral resolution of 1 nm. QY measurements were conducted at a wavelength corresponding to maximum absorption, with an integration time of 100 ms per data point, and a spectral resolution of 0.4 nm. LC-MS was performed at the CCSM (Mass Spectrometry Center at Villeurbanne) using a U3000 UPLC from Thermo Fisher Scientific and an Impact II mass spectrometer from Bruker.
Firstly, bis(4-(tert-butyl)phenyl)amine (tBuDPA) was used as the amine for the optimisation of the depolymerisation process. The temperature and the number of amine equivalents were optimised as presented in Table 1. The synthetic and purification protocols as well as a detailed characterization of the isolated products are provided in the ESI† for each entry in Table 1. The 1H NMR spectra of the filtered solids resulting from the optimisation are presented in Fig. 2 alongside the native PES and BPS spectra for comparison.
Firstly, all the presented reactions have resulted in degradation or depolymerization of the native PES. Indeed, the signals corresponding to the starting polymer do not appear anymore in the filtered products, rather suggesting the formation of diverse products (see also the ESI,† with NMR spectroscopy and liquid chromatography corresponding analyses). With two equivalents of amine at 100 and 120 °C, a complex signal appears at 7.85 and 8.05 ppm corresponding to PES oligomers. These oligomers could not be characterised by size exclusion chromatography (SEC), as their molar masses precluded proper analysis with this method (outside the calibration window). However, we could perform Liquid Chromatography (LC) to qualitatively analyse the number of products obtained. The NMR signals diminish from 100 °C to 120 °C and this decrease corresponds to the diminution of the number of signals obtained by LC (see the ESI, Fig. S2 and S6†). With three equivalents at 120 °C, an excess of amine is present in large quantities but the signal corresponding to the oligomer product appears as better-resolved doublets likely belonging to a single product (see also the ESI, part 1†). The extracted BPS obtained from these reactions could thus be quantified since it matched our reference BPS monomer. At 100 °C, no BPS was obtained (Table 1, entry 1). However, at 120 °C, a 17% yield of BPS (calculated in comparison with the repeating unit) was obtained with 2 equivalents of amine and a 52% yield was obtained with 3 equivalents. More equivalents of amines were then needed to push the reaction to completion. This increase not only leads to the appearance of the aminated/nitrogen-containing compounds but also to increases in the formation of BPS. This surprising effect could be attributed to the strong basic behaviour of the amide tempering its nucleophilicity or more likely to the fact that these amines/amides are also excellent leaving groups. If the non-aromatic intermediates (Meisenheimer complexes) are stable enough, some –OH groups could be formed during the hydrolytic HCl quenching of the reaction. This effect could explain why the product distribution does not follow a statistical behaviour. This also suggests that the added arylamine moiety influences the addition of the second functionality. After purification of the solid product, we could show that under these conditions, the longest oligomer product obtained is a BPS-dimer, therefore validating nearly complete conversion of the native PES into small molecules.
The influence of other amines with varied steric hindrance and electronic properties on the depolymerisation extent and selectivity was then investigated under the optimized conditions (120 °C and 3 equivalents of amine) and the results are included in Table 1.
Once again, full depolymerisation of PES was achieved with 34% and 50% yields of BPS monomer for respectively diphenylamine (DPA) and carbazole (Carb).
This filtered product from the complete depolymerisation could be purified by silica gel column chromatography and three products were isolated: di-aminated bisphenyl S, mono-aminated phenylphenol S and BPS-dimer. These products were obtained in different ratios depending on the selected amine. Interestingly, the di-aminated product is not obtained with tBuDPA. Only the mono-aminated product (tBuDPA-OH) is obtained with a 25% yield. This could be explained by the steric hindrance of the tert-butyl unit and the low angle between the phenyl units of bisphenyl S (Fig. S24 to S26†).
In the case of depolymerisation with the DPA and Carb, it is interesting to note that the yields of the mono- and di-aminated products are very close. The mono-aminated product is obtained in 13% and 12% yields, respectively, and the di-aminated product is obtained in 21% in both cases.
For each experiment, BPS and BPS-dimer are obtained in large quantities. Interestingly, the yields of these products obtained with tBuDPA and Carb are very close (around 50% of BPS was obtained for each amine and 17% of BPS-dimer). In the case of the reaction with DPA, both products are obtained in similar yields (around 30%). These products hold great industrial potential because they can be used as starting materials to readily obtain recycled PES, since they represent one of the two complementary comonomers in the AA/BB type polycondensation reaction to produce PES.
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| Fig. 4 (a) Absorption spectra of DiDPA, DPA-OH, tBuDPA-OH, Carb-OH and DiCarb (2 × 10−5 M in DCM); (b) emission spectra of DiDPA, DPA-OH, tBuDPA-OH, Carb-OH and DiCarb (diluted to obtain an optical density of 0.1 in DCM, excitation at the λmax absorption); (c) xy colour coordinates obtained for the emission of each molecule placed on the 1931 chromaticity diagram (calculated with Python).33 | ||
| Product | λ maxabsorption (nm) | ε (L mol−1 cm−2) | Optical band gap (eV) | λ maxemission (nm) | Quantum yield QY (%) | Brightness B (L mol−1 cm−2) |
|---|---|---|---|---|---|---|
| DiDPA | 350 | 31 800 |
3.21 | 435 | 85 | 26 900 |
| DPA-OH | 330 | 20 700 |
3.23 | 440 | 83 | 17 300 |
| tBuDPA-OH | 335 | 21 100 |
3.14 | 470 | 61 | 12 800 |
| DiCarb | 340 | 27 800 |
3.36 | 420 | 70 | 19 500 |
| Carb-OH | 337 | 12 400 |
3.42 | 420 | 49 | 6 100 |
The comparison between the molecules DiDPA and DiCarb with their mono-aminated homologues DPA-OH and Carb-OH shows that the presence of two donating units implies a higher molar extinction coefficient ε than their mono-aminated counterparts going from 31
800 L mol−1 cm−1 to 20
700 L mol−1 cm−1 for the DPA products and from 27
800 L mol−1 cm−1 to 12
400 L mol−1 cm−1 for the Carb products. In addition, we observe a small hypsochromic shift between the absorption maximum of the di-aminated and mono-aminated products going from 350 nm to 330 nm for the DPA products and from 340 nm to 337 nm for the Carb. The fact that the absorption of the compounds bearing Carb is lower than that of the ones bearing DPA could be explained by DFT (Fig. S24 and S25†). In fact, the HOMO–LUMO overlap is lower in the case of Carb compared to DPA. This could facilitate the π–π* transition in the case of DPA explaining the lower absorption intensity of the Carb family.32 In the case of the tBuDPA-OH, the absorption maximum is located at 335 nm, which corresponds to a 5 nm bathochromic shift of the absorption band compared to DPA-OH. This is due to the addition of the tert-butyl units making the DPA unit slightly more donating. The ε of tBuDPA-OH is 21
100 L mol−1 cm−1, which is very close to that of DPA-OH since the conjugated part is not modified.
For the emission, DiCarb and Carb-OH both have a maximum emission at 420 nm with similar full width at half maximum (FWHMem) values of 75 and 76 nm. The quantum yields (QY) of the two molecules differ and are equal to 75% for DiCarb and 49% for Carb-OH. As a result, the brightness of DiCarb (19
500 L mol−1 cm−1) is higher than that of Carb-OH (6100 L mol−1 cm−1). DiDPA and DPA-OH have maximum emissions at 435 and 440 nm, respectively, with FWHMem values of 77 and 79 nm. The QY and brightness of the DPA family are 85% and 26
900 L mol−1 cm−1 and 83% and 17
300 L mol−1 cm−1 respectively. In the case of tBuDPA-OH, the maximum emission is at 470 nm with a FWHMem of 91 nm. Its QY is 61% and its brightness is 12
800 L mol−1 cm−1. We can see an interesting shift of the emission band with the increase in the donating strength of the amine. We observe that we go from 420 nm for Carb, the least donating unit, to 470 nm for tBuDPA, the most donating unit. The FWMHem of the compounds DiDPA, DPA-OH, DiCarb and Carb-OH are around 75 nm but the FWMHem of tBuDPA-OH is 91 nm. This is visible to the naked eye as the emitted light of this compound is whiter. The xy coordinates could be calculated from the emission spectra and are presented in Fig. 4c. Only tBuDPA-OH stands out from the group by being closer to the neutral white colour.
The photoluminescence (PL) decay was measured for DiDPA as it has the most intense luminescence. The results are presented in the ESI (Fig. S27†). As already described in the literature,25 the PL decay follows a bi-exponential behaviour as follows:
![]() | (1) |
The first exponential component corresponds to normal fluorescence behaviour with a decay time t1 of 5.1 ns. The second exponential corresponds to thermally activated delayed fluorescence with a decay time of 79.2 ns. These properties correspond to the literature,25 which confirms that our methods of upcycling can yield the same product with similar properties to those obtained through classical synthesis.
Harnessing PES depolymerization, we could for instance derive the straightforward synthesis of the DiDPA compound yielding an 85% quantum yield with a FWMHem of 77 nm and similar PL properties from industrial waste material. We will continue developing the waste-to-chemicals strategy to valorise efficiently other high-value polymer wastes, in particular within the polyarylether family.
Footnote |
| † Electronic supplementary information (ESI) available: General procedure for aminolysis; absorption and emission spectra; DFT modelling; photoluminescence decay. See DOI: https://doi.org/10.1039/d4py01250j |
| This journal is © The Royal Society of Chemistry 2025 |