Open Access Article
Chandu V. V.
Muralee Gopi‡
a,
Araveeti Eswar
Reddy‡
b,
Sunkara Srinivasa
Rao
c,
K. V. G.
Raghavendra
d,
Maduru
Suneetha
*e,
Hee-Je
Kim
*d and
R.
Ramesh
*f
aDepartment of Electrical Engineering, University of Sharjah, P.O. Box 27272, Sharjah, United Arab Emirates
bDepartment of Chemistry, Malla Reddy College of Engineering and Technology, Maisammaguda, Secunderabad, India-500100
cDepartment of Electronics and Communication Engineering, Koneru Lakshmaiah Education Foundation, Bowrampet, Hyderabad, Telangana 500 043, India
dDepartment of Electrical Engineering, Pusan National University, Busan, Republic of South Korea. E-mail: heeje@pusan.ac.kr
eSchool of Chemical Engineering, Yeungnam University, 280 Daehak-Ro, Gyeongsan, Gyeongbuk 38541, Republic of Korea. E-mail: msunithachem@gmail.com
fDepartment of Chemical Engineering, School of Mechanical, Chemical and Materials Engineering, Adama Science and Technology University, P.O. Box 1888, Adama, Ethiopia. E-mail: ramesh.redrouthu@astu.edu.et
First published on 17th March 2025
This study uses a facile one-step hydrothermal method to successfully synthesize hierarchical dandelion flower-like CuCo2O4/CoS structures on Ni foam. The composite exhibits a unique dandelion flower-like architecture comprising interconnected nanograss arrays (NGAs), resulting in a significantly higher surface area than individual CuCo2O4 and CoS electrodes. Electrochemical characterization reveals that the CuCo2O4/CoS electrode exhibits superior electrochemical performance, demonstrating battery-type behavior with well-defined redox peaks in cyclic voltammetry and distinct plateaus in galvanostatic charge–discharge curves. The composite electrode delivers a high specific capacity of 217.86 mA h g−1 at a current density of 6 mA cm−2, surpassing the performance of individual CuCo2O4 (142.54 mA h g−1) and CoS (160.37 mA h g−1) electrodes. Moreover, the composite electrodes exhibit outstanding cycling life, retaining 86.23% of their initial capacity in over 3000 cycles. Electrochemical impedance spectroscopy analysis confirms lower charge transfer resistance and solution resistance for the composite electrode, indicating improved charge transfer kinetics and ion diffusion. These findings demonstrate that the hierarchical CuCo2O4/CoS composite holds significant promise as a high-performance battery-type electrode material for supercapacitor applications.
Furthermore, it has been observed that mixed transition metal oxides often exhibit enhanced properties compared to their single-component or single-phase counterparts, likely due to the synergistic interactions between the multiple metal species, such as MnCo2O4,14 MgCo2O4,15 FeCo2O4,16 CuCo2O4,17 NiCo2O4 (ref. 18) and ZnCo2O4.19 Among them, CuCo2O4 has attracted increased interest due to its natural abundance, low cost, environmental compatibility, and high theoretical capacity.20 Compared to its individual copper and cobalt oxide counterparts, CuCo2O4 exhibits enhanced electrochemical activity and electrical conductivity due to multiple oxidation states for both copper and cobalt within its structure.21,22 Despite these advantages, its theoretical capacitance of 984 F g−1 limits its suitability for high-performance supercapacitor applications.22 To improve the capacitance of CuCo2O4, researchers have investigated various nanostructures, aiming to facilitate rapid ion transport and increase the available surface area for charge storage. For example, CuCo2O4 nanoparticles demonstrated a high capacitance of 338 F g−1 at a current density of 1 A g−1 in a study by Pendashteh et al.23 In another investigation, hierarchical nanostructures based on CuCo2O4 nanobelt morphology exhibited a specific capacitance of 809 F g−1.17 Despite limitations arising from low conductivity, advancements in core–shell heterostructures have demonstrated improved electrochemical performance in applications. Hierarchical CuCo2O4/MnCo2O4 bilayer spinel heterostructures were fabricated on graphite paper using a two-step hydrothermal process, exhibiting a remarkable specific capacitance of 1434 F g− et1 at a current density of 0.5 A g−1.24 A hierarchical NiCo2O4@MnO2 composite, synthesized through a multi-step process involving electrospinning, calcination, and hydrothermal treatment, demonstrated high specific capacitance (706.7 F g−1 at 3 A g−1) and excellent cycling stability, as reported by Li et al.25 Therefore, controllable synthesis and integrated core/shell heterostructures with superior electrochemical properties are crucial for high-performance electrochemical capacitors. On the other hand, cobalt sulfides (CoSs) like CoS, CoS2, and Co3S4 offer advantages such as high theoretical capacitance (∼2356.2 F g−1), low toxicity, and cost-effectiveness.26 Therefore, combining CuCo2O4 with hierarchically structured CoS is a promising strategy for advanced battery-type electrodes, leveraging their individual strengths for improved performance and stability.
Herein, we report for the first time a simple one-step hydrothermal method to directly fabricate hierarchical dandelion flower-like CuCo2O4/CoS structures on Ni foam. The composite material exhibited a higher specific surface area than the bare CuCo2O4 and CoS materials. The synthesized hierarchical dandelion flower-like CuCo2O4/CoS composite electrode showed an enhanced electrochemical performance, such as a high specific capacity of 217.86 mA h g−1 at 6 mA cm−2 and excellent long-term cycle stability (86.23% capacitance retention after 3000 cycles) than CuCo2O4 and CoS electrodes. The hierarchical CuCo2O4/CoS dandelion flower-like composite, fabricated through a one-step hydrothermal process, exhibits superior electrochemical properties, showing significant potential for future electronic applications.
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| Scheme 1 Schematic representation of the synthesis of dandelion flower-like CuCo2O4/CoS nanograss arrays on a Ni foam substrate. | ||
The surface morphologies of CuCo2O4, CoS, and CuCo2O4/CoS architectures were investigated using SEM, as presented in Fig. 1. Fig. 1a–f reveal that CuCo2O4 and CoS active materials deposited on Ni foam exhibit irregular and non-uniform morphologies characterized by nanoparticle-like structures. Both electrode materials display a tendency towards the formation of agglomerated particles, resulting in a surface with numerous voids and micro-gaps. This non-homogeneous distribution of nanoparticles and the presence of significant gaps between them on the Ni foam substrate are not conducive to optimal electrochemical performance. Unlike bare CuCo2O4 and CoS electrodes, the CuCo2O4/CoS composite electrode exhibited a unique surface morphology characterized by consistent and uniform coverage over the entire Ni foam substrate (Fig. 1g). Fig. 1h illustrates the dandelion flower-like morphology of the CuCo2O4/CoS composite. High-resolution SEM imaging in Fig. 1i reveals that these dandelion flower-like structures are composed of nanograss array (NGA)-like structures. This NGA structure potentially offers a high surface area, abundant electroactive sites, and shortened pathways for charge diffusion, facilitating rapid electrolyte transport and consequently enhancing the material's electrochemical performance.
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| Fig. 1 SEM images at low and high resolution of (a–c) CuCo2O4, (d–f) CoS, and (g–i) CuCo2O4/CoS active materials on the Ni foam substrate. | ||
XRD was employed to characterize the crystallinity and phase structure of the CuCo2O4/CoS composite. The XRD pattern of the CuCo2O4/CoS composite is presented in Fig. 2. Peaks observed at 2θ values of approximately 19.07°, 31.36°, 36.96°, 38.96°, 45.07°, 56.03°, 59.59°, and 65.75° are attributed to the (111), (220), (311), (222), (400), (422), (511), and (440) planes of the cubic spinel CuCo2O4 phase (JCPDS #001-1155). Additionally, peaks at 2θ values of approximately 30.8°, 35.5°, 47.2°, 54.8°, 62.9°, 64.1°, and 66.9° correspond to the (100), (101), (102), (110), (103), (200), and (201) planes of hexagonal CoS (JCPDS # 65-3418). These findings align with previously reported literature.28,29
To confirm their elemental composition, EDX analysis was conducted on CuCo2O4, CoS, and CuCo2O4/CoS samples (Fig. 3). The spectra of the individual CuCo2O4 and CoS samples showed the existence of only the expected elements: copper (Cu), cobalt (Co), and oxygen (O) for CuCo2O4; and cobalt (Co) and sulfur (S) for CoS. This indicates the high purity of the synthesized materials. Conversely, the spectrum of the composite material exhibited peaks corresponding to all four elements (Cu, Co, O, and S), confirming the successful integration of CuCo2O4 and CoS components within the composite structure.
The CuCo2O4, CoS, and CuCo2O4/CoS electrodes were further investigated using TEM, HR-TEM, and scanning TEM (STEM) to examine their morphologies and structural details. As shown in Fig. 4a, b and d, e, TEM images of the CuCo2O4 and CoS electrodes exhibit agglomerated nanoparticle-like structures, which is consistent with SEM analysis. Furthermore, analysis of HR-TEM images in Fig. 4c and f reveals lattice fringes with 0.24 and 0.25 nm spacings, respectively. These spacings correspond to the (311) and (101) planes of the CuCo2O4 and CoS phases, respectively.30,31 In contrast, the CuCo2O4/CoS composite electrodes display a distinctive hierarchical architecture, with flower-like structures built from interconnected nanograss array-like units (Fig. 4g and h). HR-TEM analysis of the CuMn2O4/CoS nanostructured electrode (Fig. 4i) reveals interplanar spacings of 0.24 and 0.25 nm, corresponding to the (311) plane of CuMn2O4 and the (101) plane of CoS, respectively. To further investigate the compositional distribution within the CuCo2O4/CoS nanostructures, STEM and elemental mapping techniques were utilized. These analyses confirmed the presence and homogeneous distribution of Cu, Co, O, and S within the composite electrode, as evidenced by the elemental maps (Fig. 4j–o).
XPS analysis was employed to delve deeper into the chemical composition and surface chemistry. Fig. S1† displays the survey spectrum of CuCo2O4/CoS, confirming the presence of Cu, Co, O, and S elements within the sample. High-resolution Cu 2p XPS spectra (Fig. 5a) were deconvoluted, revealing two prominent peaks centered at binding energies of 932.3 eV and 952.1 eV, attributed to Cu 2p3/2 and Cu 2p1/2, respectively. Satellite peaks observed at 962.3 eV and 942.2 eV, respectively, accompanying these main peaks, are characteristic of the Cu2+ oxidation state.32 The Co 2p XPS spectrum in Fig. 5b exhibits prominent peaks at 780.5 and 796.2 eV, attributed to Co 2p3/2 and Co 2p1/2, respectively, with corresponding satellite peaks at 786.1 and 802.4 eV, indicative of the Co2+ oxidation state.33 The O 1s spectrum in Fig. 5c exhibits a single peak at 531.4 eV, indicative of the presence of oxygen ions within the CuCo2O4 compound.34 The S 2p spectrum in Fig. 5d exhibits two prominent peaks, corresponding to S 2p3/2 and S 2p1/2 at 162.2 and 168.0 eV, respectively, which are characteristic of the S2− state in CoS.35
All synthesized materials were characterized using BET and BJH techniques. The adsorption–desorption isotherm of the sample (Fig. 6) exhibited a type IV profile, characteristic of mesoporous materials.36 The BET analysis revealed that the CuCo2O4/CoS NGA composite displayed a significantly higher specific surface area (24.3 m2 g−1) compared to its individual components, CuCo2O4 (8 m2 g−1) and CoS (10.6 m2 g−1). This enhanced surface area provides abundant active sites, potentially facilitating improved electrochemical performance. The inset of Fig. 6 displays the BJH pore size distribution of the samples, indicating average pore sizes of 24.2 nm, 23.1 nm, and 25.6 nm for CuCo2O4, CoS, and the CuCo2O4/CoS NGA composite, respectively. These results confirm the mesoporous nature of the materials. The combination of a high specific surface area and mesoporosity, attributed to the substantial pore volume and distinctive nanoflower structures, enhances both electron transport and ion diffusion at the electrolyte–electrode interface. This unique structural characteristic is also pivotal in improving the overall electrochemical performance.
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| Fig. 6 N2 adsorption/desorption isotherms with the pore size distribution curve (inset) of the (a) CuCo2O4, (b) CoS, and (c) CuCo2O4/CoS electrodes. | ||
The electrochemical characteristics of CuCo2O4, CoS, and CuCo2O4/CoS NGA electrodes were investigated by CV measurements, as demonstrated in Fig. 7. The measurements were done using a standard three-electrode system in 3 M KOH aqueous electrolyte solution over a potential window between −0.3 and 0.5 V vs. Ag/AgCl electrode at ambient temperature. Fig. 7a compares CV plots of as-fabricated electrodes at a scan rate of 5 mV s−1. CV curves of the electrodes displayed characteristic redox peaks with significant current, confirming their battery-type behavior. This behavior differs from the capacitive behavior observed in electric double-layer capacitors (EDLCs).37
A Faraday reaction may occur within the electrolyte solution as follows.
| CuCo2O4 + H2O + OH− → CuOOH + 2CoOOH + e− | (2) |
| CoOOH + OH− → CoO2 + H2O + e− | (3) |
| CoS + OH− ↔ CoSOH + e− | (4) |
| CoSOH + OH− ↔ CoSO + H2O + e− | (5) |
Among the tested electrodes at a scan rate of 5 mV s−1, the CuCo2O4/CoS nanocomposite demonstrated the highest current response in CV measurements, indicated by the largest enclosed area within the CV curve. This enhanced electrochemical activity can be attributed to the significantly increased surface area of the CuCo2O4/CoS composite. A larger surface area provides more accessible sites for interaction with electrolyte ions, facilitating a higher rate of faradaic reactions. The CV measurements of CuCo2O4, CoS, and CuCo2O4/CoS NGA electrodes were carried out at different scan rates from 5 to 50 mV s−1, as shown in Fig. 7b–d, respectively. Cyclic voltammetry (CV) of all three electrodes exhibited characteristic redox peaks indicative of battery-like behavior. Upon increasing the scan rate, a positive shift in the anodic peak and a negative shift in the cathodic peak were observed in the CV curves of the prepared electrodes. This phenomenon is attributed to the increasing internal diffusion limitations within the three-electrode system.38 Despite this shift, the peak shape remains unchanged, indicating a good rate capability.
A common method to explore charge storage mechanisms in fabricated electrode materials involves analyzing the relationship between cathodic peak current (ip) and scan rate (v) using a power law (ip = avb).39 The slope ‘b’ of the log(v) − log (ip) plot provides valuable insights. Typically, a ‘b’ value close to 0.5 indicates diffusion-controlled charge storage, characteristic of battery-type behavior. Conversely, a ‘b’ value near 1.0 suggests surface-controlled processes, typical of capacitive behavior. The b values obtained for the present study were found to be (Fig. 7a) 0.548, 0.641, and 0.51 for CuCo2O4, CoS, and CuCo2O4/CoS NGA electrodes, respectively. The results strongly suggest that the fabricated electrode materials exhibit primarily diffusion-controlled behavior, a characteristic often observed in battery-type electroactive materials.40
The precise quantification of capacitive and diffusion-controlled charge storage contributions in the synthesized electrodes can be achieved using the following equation.41
| ip = k1v + k2v1/2 | (6) |
The electrochemical performance of electrode materials was further measured using GCD measurements. Fig. 9a shows the comparative GCD curves of CuCo2O4, CoS, and composite CuCo2O4/CoS NGA electrodes at the same current density of 6 mA cm−2. All the GCD curves exhibit the typical faradaic redox battery-type nature of electrode materials, which is consistent with the obtained CV results. As expected, the CuCo2O4/CoS NGA composite electrode shows a much longer discharge time than the CuCo2O4 and CoS electrodes at a current density of 6 mA cm−2. Fig. 9b–d show the GCD curves of CuCo2O4, CoS, and composite CuCo2O4/CoS NGA electrodes at different current densities varying from 6 to 50 mA cm−2.
The specific capacity values of the three electrodes were calculated using GCD plots and eqn (1), and the corresponding results are plotted in Fig. 9e. As shown in Fig. 9e, the CuCo2O4/CoS NGA composite electrode exhibits excellent specific capacity values of 217.86, 209.78, 192.77, 180.6, 169.64, and 140.08 mA h g−1 at current densities of 6, 8, 15, 20, 30, and 50 mA cm−2, respectively, much higher than those of the CuCo2O4 (142.54, 136.21, 115.07, 90.19, 87.24, and 81.58 mA h g−1) and CoS (160.37, 156.71, 147.07, 139.71, 127.47, and 110.6 mA h g−1) electrodes, respectively. The observed enhanced electrochemical performance of the CuCo2O4/CoS NGA composite electrode can be attributed to several factors, including an increased surface area, improved conductivity, and facilitated ion transport. These benefits likely stem from the unique hierarchical and interpenetrating network structure of the CuCo2O4/CoS composite, making it a promising candidate for supercapacitor applications. The CuCo2O4/CoS NGA composite electrode exhibited a superior specific capacity value compared to both individual CuCo2O4 and CoS nanocomposite electrodes, as well as surpassing values reported in previous literature, as listed in Table 1.
| Electrode materials | Preparation method | Electrolyte | Specific capacity, mA h g−1 | Current density | Reference |
|---|---|---|---|---|---|
| CuCo2O4 | Solvothermal | 2 M KOH | 109.35 | 1 A g−1 | 42 |
| CuCo2O4/rGO | Self-assembly | 6 M KOH | 40.4 | 1 A g−1 | 43 |
| CuCo2O4@Co(OH)2 | Hydrothermal and electrodeposition | 1 M KOH | 23.78 | 0.5 A g−1 | 44 |
| CuCo2O4/CuO | Microwave assisted reflux | 1 M KOH | 49.86 | 1 A g−1 | 45 |
| CuCo2O4@C | Hydrothermal and magnetron sputtering | 2 M NaOH | 198.94 | 1 A g−1 | 46 |
| CuCo2O4/CuO | Hydrothermal deposition and SILAR | 1 M KOH | 79.22 | 11 mA cm−2 | 47 |
| CuCo2O4@NiCo2O4 | Two-step hydrothermal | 2 M KOH | 105.5 | 1 A g−1 | 48 |
| NiCo2O4@CuS | Two-step hydrothermal | 3 M KOH | 141.13 | 1 A g−1 | 49 |
| CuCo2O4/CuS | Hydrothermal and thermolysis | 3 M KOH | 102.1 | 1 A g−1 | 50 |
| CuCo2O4/MnCo2O4 | Two-step hydrothermal | 2 M KOH | 199.16 | 0.5 A g−1 | 24 |
| CuCo 2 O 4 /CoS | One-step hydrothermal | 3 M KOH | 217.86 | 6 mA cm −2 | This study |
Long-term cycling stability is essential for the practical viability of nanocomposite electrode materials. As shown in Fig. 9f, the cycling stability of CuCo2O4, CoS, and composite CuCo2O4/CoS NGA electrodes was determined at a current density of 20 mA cm−2 over 3000 cycles. A significant improvement in cycling stability was observed in the CuCo2O4/CoS NGA composite electrode compared to its individual components, CuCo2O4 and CoS. After 3000 cycles, the composite electrode retained 86.23% of its initial capacitance, while CuCo2O4 and CoS retained 71.11% and 78.14%, respectively. This enhanced stability can be attributed to the synergistic effects between CuCo2O4 and CoS within the composite structure. Combining these materials may improve charge transfer kinetics, reduce volume changes during cycling, and enhance structural stability, leading to improved long-term performance.
EIS is an effective diagnostic technique to explore further the excellent electrochemical behaviours of the as-prepared electrode materials. The Nyquist plots of CuCo2O4, CoS, and composite CuCo2O4/CoS NGA electrodes in 3 M KOH electrolyte are presented in Fig. 10, and the equivalent circuit is shown in the inset of the figure to fit the Nyquist plots. Nyquist plots typically exhibit two distinct regions: a semicircle in the high-frequency range and a sloped line in the low-frequency range. The x-intercept of the semicircle in the high-frequency region corresponds to the equivalent series resistance (Rs), while the diameter of the semicircle is often associated with the charge transfer resistance (Rct) at the electrode–electrolyte interface.51 The Rs (0.3 Ω cm−2) and Rct (0.57 Ω cm−2) values of the composite CuCo2O4/CoS NGA electrode are lower than those of the bare CuCo2O4 (Rs = 0.46 Ω cm−2 and Rct = 1.11 Ω cm−2) and CoS (Rs = 0.35 Ω cm−2 and Rct = 0.88 Ω cm−2) electrodes. The composite CuCo2O4/CoS NGA electrode has the lowest Rs and Rct values and steeper linear slope than the bare CuCo2O4 and CoS electrodes, which further demonstrate the superior ion diffusion, improved charge transfer kinetics, enhanced electrical conductivity, and improved ionic conductivity.52
The CuCo2O4/CoS nanograss electrode material, grown directly on a Ni foam substrate, exhibits enhanced energy storage performance. Fig. 10b illustrates a schematic diagram of the CuCo2O4/CoS nanograss electrode, highlighting key features for efficient electron transport and OH− ion penetration. The 3D Ni foam scaffold provides a conductive backbone, facilitating rapid ion and electron transport. The direct growth of nanograss arrays eliminates the need for binders and additives, minimizing dead mass and improving electron conductivity. The high surface area of the nanograss arrays maximizes active site exposure, enabling fast electrochemical reactions. Furthermore, the robust adhesion of the nanograss arrays to the substrate ensures long-term cycling stability. The vertically aligned structure of the nanograss arrays shortens the diffusion pathways for electrolyte ions, contributing to high areal capacity and stable cycling performance. These combined factors result in superior ionic and electronic conductivity within the composite, making it a promising battery-type electrode material for high-performance hybrid supercapacitors.
Footnotes |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5na00070j |
| ‡ These authors have made an equal contribution to this work. |
| This journal is © The Royal Society of Chemistry 2025 |