Hugo
Rojas-Chávez
*
Tecnológico Nacional de México, Instituto Tecnológico de Tláhuac II, Camino Real 625, Col. Jardines del Llano, Alcaldía Tláhuac 13550, San Juan Ixtayopan, Mexico. E-mail: hugo.rc@tlahuac2.tecnm.mx
First published on 4th July 2025
This work proposes the construction of chemical models based on the Gibbs composition triangle, which provides support for the proper interpretation of semiconductor synthesis under non-equilibrium processing, considering the pertinent variables of the system. It demonstrates how chemical models are constructed using experimental findings and theoretical insights and by incorporating data available in the literature. Then, an illustrative example is used to validate the construction, interpretation and application of a chemical model for obtaining PbTe via non-equilibrium process. This approach can be directly applied to forecast the formation of IV–VI and II–VI binary semiconductors, as well as the formation of ternary semiconductor solid solutions. However, it is exemplified—in this work—via the mechanochemical synthesis of PbTe. This work aims to construct a chemical model that maps the transformation from precursors to semiconductor material through the high-energy milling process.
The phase diagrams are considered roadmaps that denote the relationships between the phases present, temperature, pressure, and composition that occur under specific processing conditions. If the phase diagram of an alloy system is known, then the preparation of the alloy with desired properties can be controlled. In practice, the use of phase diagrams avoids the experimental trial-and-error method, which costs considerable time, effort, and resources. Additionally, phase diagrams have applications in manufacturing, such as thermomechanical processes and heat treatments, among others.
Although phase diagrams are currently used to obtain alloys at or near equilibrium conditions,1,2 significant advancements have been made in the field of phase diagrams nowadays. For instance, theoretical modelling of phase diagrams of nanomaterials,3,4 nanoalloy phase diagrams,5 size-dependent phase diagrams,6,7 among others, provides new opportunities not only in understanding new systems but also in materials design.4,8,9 Unambiguously, the results obtained using computer simulations and/or experimental findings are necessary for calculating and constructing more reliable phase diagrams of alloy systems.10–13
Until now, most experimental routes to obtain materials and systems at equilibrium have focused on phase diagrams, but alternatives to non-equilibrium processing conditions are lacking. It is essential to note that, over the last few decades, non-equilibrium processes have taken advantage of the versatility of precursor and reaction parameters (such as processing time, room temperature, atmospheric conditions, and multistep strategies) to produce unique nanomaterials for the fabrication of increasingly impressive nanodevices.14–17 Unfortunately, there is insufficient literature available for the interpretation and application of graphical methods, such as phase diagrams, in materials production via non-equilibrium processes. It is well known that reported phase diagrams, thermodynamic databases, and specialized scientific software are frequently used to design experimental routes for obtaining alloys with specific phases. Lamentably, that kind of data, including graphical methods (road maps), in systems not at equilibrium are scarce. For that reason, to construct diagrams for alloy production via non-equilibrium processes remains a challenge in materials science and related fields.
This work aims to construct chemical models (roadmaps) that map the transformation from precursors to semiconductor materials through the high-energy milling (HEM) process, which is currently achieved via synthesis under non-equilibrium conditions. Such chemical models are usable and compatible, in terms of comprehension, with current processing practices. Additionally, this proposal opens up new opportunities for visualizing the chemical pathway during the synthesis of semiconductors under non-equilibrium conditions.
As reported in the literature, the experimental findings obtained through bulk and surface measurements have, in fact, begun to serve as a guide at each prefixed processing time.18–22 Under composition, pressure, and temperature (c–P–T) vial conditions, it enables an analysis of the significant relationship between interatomic chemical interactions and phase transitions that occur in materials with varying milling times. Then, when the structure and composition of all phases in a system are known as a function of processing time, considering local equilibrium, a preliminary chemical model can be proposed to forecast the formation of a material. A detailed description of the relevant data of each phase in this case study can be found in the ESI.†
A chemical model is constructed using slice cuts, which are a function of processing time, considering oxygen potential while taking into account other parameters (e.g., type of mill, milling media, vial composition, PCA addition, etc.). Such slice cuts of the chemical model reveal the phases present associated with a specific processing time, which, in turn, allows us to infer the chemical reactions undergone by the precursors (Fig. 1). Therefore, to avoid the presence of impurities during the semiconductors processing, an inert experimental setup is taken into consideration, see the ESI† for further details on sample preparation.18–25,27,28
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Fig. 1 Schematic summarizing the chemical model construction used to obtain a description for the mechanochemical synthesis of semiconductors. |
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Fig. 2 (a) Schematic initial chemical model construction. (b) Schematic overlay of the experimental findings traced as a function of the processing time. |
At this point, starting from the very basics, it is important to keep in mind that although the Pb–Te system is the main, oxygen must be taken into account due to the milling is carried out under an air atmosphere and/or because it is present in the precursors (e.g., lead oxide). As a consequence, the Pb–Te–O system is considered the central system in the Gibbs composition triangle, as shown in Fig. 2a. As shown in this figure, it can be inferred that apexes represent pure substances, i.e., Pb, Te, and O. Moreover, three binary systems are given in the Gibbs composition triangle as Pb–O, Pb–Te and Te–O. Then, after each prefixed milling time, the experimental stoichiometric phases detected can be consecutively located in the Pb–Te–O system and/or along their respective binaries (see Fig. 2b). A detailed description of the relevant data for each phase can be found in the ESI.†
As shown in Fig. 3b, due to milling being carried out under an air atmosphere, oxidation or reoxidation of the precursors is expected. Consequently, phases are arranged in the Pb–Te–O system according to the usual chemical formulae of the substances. Furthermore, as can be noted in the Pb–O and Te–O binary systems, Pb- and Te-oxides are located as molecular stoichiometric species, which depend on the oxygen content. It is worth noting that extreme Te-oxidation did not occur during the HEM process.
As the milling time progresses, Pb- and Te-oxides react with each other to form a complex oxide with the maximum quantity of oxygen. In this case, it is represented by PbTeO3, which is stoichiometrically balanced (see Fig. 4a). As can be noted, PbTeO3 can be obtained in several ways. Hence, it is considered a nodal chemical condition due to several interactions among lead and telluride stoichiometric oxides that can occur. It is worth highlighting that the use of the Gibbs composition triangle for this proposal requires that each of the identified phases is defined by a sum of 1, which can be readily verified.
Once the maximum oxygen condition is reached, then the reduction condition takes place (see Fig. 4b). The 1–3 points, aligned along the O–PbTe direction, are associated with chemical compositions satisfying the following stoichiometric ratios: PbTeO3, ‘PbTeO2’ and ‘PbTeO’, respectively. In general, it can be understood that along the O–PbTe direction, a decomposition reaction takes place, as has been reported in the literature.29 As shown in Fig. 4b, it can be further appreciated that along the Pb–O binary system, points P, P1, P2 and P3 correspond to the Pb2O, PbO, Pb3O4, Pb2O3 and PbO2 oxides, respectively. In this sense, the points T, T1, T2 and T3 are associated with the Te2O, TeO, TeO2 and TeO3 oxides, respectively. It is worth noting that the phases related to P and T – in the Gibbs composition triangle – have not been experimentally detected, but they serve as reference points.19,20 However, the phase related to T3 was superficially detected (see the ESI†).
Regarding the Te–O system, oxides richer in oxygen have been reported in the literature.34–36 However, neither TeO3 nor TeO4 has been detected in bulk quantities during the HEM process. In this context, point T should be considered as a reference point because it has not been reported in the literature,19,20 see Fig. 4b. In addition to this, due to extreme Te-oxidation did not take place during the mechanochemical synthesis of PbTe,19,20 then the point T3 should also be considered as a reference point, which was superficially detected, see the ESI.† For the Te–O system, the oxygen content in the tellurium oxides, per tellurium atom, in the TeO–TeO3 range follows the trend TeO3 → TeO2 → TeO. It is worth noting that the Pb–Te system has also been reviewed.36,37
As shown in Fig. 3 and 4, once a primary arrangement of the phases is roughly proposed, where all substances are in their corresponding placements, the depuration of the chemical model must be addressed, considering both experimental findings (as a function of milling time) – and thermodynamic data reported in the literature. For instance, in the Gibbs composition triangle, initially, only the solid stoichiometric phases detected are located in the Pb–Te–O system, see Fig. 3 and 4. For that reason, along the Pb–O binary system, PbO and PbO2 are considered, while alongside the Te–O binary system, TeO and TeO2 are regarded. In the case of the Pb–Te binary system, PbTe is included. Finally, in the Pb–Te–O ternary system, PbTeO3 is considered, see Fig. 4.
Investigating in literature the quoted phases closely, it should be noted that although the PbTeO3 is the most stable product of the oxidation during milling, data reported in the literature indicate that ‘PbTeO4’ could be favored under the influence of specific parameters of temperature and oxygen partial pressure,38,39 such phase could be associated with the TeO3 presence.
To simplify the synthesis path related to the non-equilibrium processes, by situating only those phases identified via experimental findings,19,20 it can be clearly seen that there is an internal triangle—into the Gibbs composition triangle—which describes the PbO–PbTeO3–PbTe relationship, see Fig. 5. Thus, the proper interpretation of results obtained can be described as follows: in the light of experimental findings, it can be inferred that PbTeO3 is the result of the ‘addition’ of PbO plus TeO2. In this context, TeO2 can only be obtained if PbO is reduced by Te. Additionally, to understand formation of TeO2 the formation, gaseous species must be considered in accordance with the thermodynamic data available in the literature.19,23,24 As shown in Fig. 6, TeO (g) or Te2O2 (g) must be regarded as an intermediate state between TeO (g)/Te2O2 (g) to TeO2. It is worth emphasizing that (i) these transitions are situated on the Te–O binary, (ii) the most important reactions are those where point 1 is situated and (iii) reaction among TeO2–TeO (Te2O2)–Te should be considered in conformity with the thermodynamic data available in the literature.19,23,24 Through inherent calculations, a triple point provided by the phases PbO, PbTeO3 and PbTe will be in equilibrium at a particular temperature.19,20 It is worth mentioning that equilibria change as a function of processing temperature is due to the following gaseous species: either TeO2 (g) or TeO (g)/Te2O2 (g) versus (Te), in conformity with the thermodynamic data available in the literature.19,23,24
A straightforward way to discern this is that theoretical insights and experimental results allow us to propose that the TeO2 (gas or solid), TeO (g)/Te2O2 (g), and Te2 (g) are a series of reduction steps encompassed in the progressive reduction of lead oxides.19,23,24 To the extent that higher oxygen potentials predominate in the vial in comparison to those to trace TeO (g)/Te2O2 (g), PbTeO3 will be associated with PbO, while lower oxygen potentials will undergo a transition where in place of interaction between PbO–TeO2 a sequence will take place as follows: Pb–TeO (g)/Te2O2 (g) and Pb–TeO–(Te2). As shown in Fig. 6, the partial pressure of Te2 (g) will be in charge of reducing any Te- and/or Pb-oxides that are still present after the oxygen potential has been reduced to the smallest possible level, which will result in the formation of PbTe.19,23,24
The kinetics of converting raw materials into PbTe show that the formation of PbTe is highly favored even at the early stages of the non-equilibrium process, which is of practical significance considering that the thermodynamic and chemical mechanisms previously discussed are self-consistent with theoretical data and experimental findings.19,24 However, based on thermodynamics, the presence of oxygen-containing phases predominates up until the point where oxides give way to the complete transformation of PbTe, taking into consideration the occurrence of the triple phase unalterable point, PbO–PbTeO3–PbTe. It is essentially important to note how the Pb–Te–O system's phases are grouped; this triangular representation illustrates a high degree of symmetry between oxides and PbTe. Consequently, information on this model illustrates how two types of heterogeneous oxides are associated with the PbTe.
A comment worth mentioning is that physical-metallurgical stimuli, such as plastic deformation and structural defects, should be considered as stored energy during the non-equilibrium process. Chemical crystal transitions, which may be primarily considered as entropic changes in the system, could be encouraged by such stimuli. In terms of mechano-chemical stimuli, deformed PbO in close contact with Te causes a reduction of the former phase in restricted locations, including the nano- and microscale, due to the distinct mechanical reactions of the reactant particles. A transition balance between PbO, Te, TeO (or Te2O2), and TeO2 (gas or solid) would be established attributable to the negative free energy of formation of the Te-enriched phases,19,20,24 revealing PbTeO3 as an intermediate as-milled reaction product. Nevertheless, the gaseous tellurium overrides the partial pressure of oxygen during the milling process, giving rise to PbTe.19,20,23,40
The O–PbTe path allows for a schematic representation of how, in theory, it may progress from the 1 point to the Sf one once the highest oxygen chemical potential is achieved. Thus, the stages through these transitions are defined as follows: PbTeO3 → PbTeO2 → PbTeO → PbTe, as proposed in the literature.20,29
As shown in Fig. 7, it illustrates that the pseudo-binary PbO–TeO2 local equilibrium makes it evident how the addition of its contiguous phases yields intermediate oxides. As a result, it is feasible to recognize a set of pair interactions between A and F, which enable the formation of intermediate oxides, specifically C3 and D3. Note that the 1 point—in Fig. 6—is represented as C3 in Fig. 7. It is worth mentioning that C3 can be obtained in two diverse ways. In the first case, by the addition of its adjacent phases (B1 and D1) and second, by adding the extremes (A1 and F1). Another intriguing feature is that D1 is not governed by the addition of its adjacent phases, as previously established.
Fig. 7 schematically illustrates the decrease in oxygen chemical potential in the oxides between A1 and F1 (row one → row three → row four → row five). In this regard, a more thorough analysis revealed that rows 1 and 2 correspond to equivalent phases in Fig. 7. Row 3 suggests that when the PbO:
TeO2 ratio is equal to 1.0, PbTeO3 can be formed. Furthermore, the same result can be achieved when the undetected phases (B1 and D1), which represent the maximum oxygen chemical potential, are added. It is key to point out that, in this latter case, the PbO
:
TeO2 ratio is also equal to 1.0.
Finally, it is expected that the oxygen potential decreases as follows: PbTeO3 → Pb1−xTexO3−y → PbTe (C1 → C4 → C5), noting that this trend—in Fig. 7—is located along the O–PbTe direction in Fig. 6. It is worth noting that the high-energy collisions, during milling, give way to c–P–T vial conditions, which change the rate and outcome of the phase transformations, as the milling time proceeds, and may result in the appearance of unusual states or phases, distinct to those expected under typical equilibrium processing conditions.29 The Pb1−xTexO3−y is an example of those unusual phases; it is an amorphous or non-stoichiometric phase which is formed under the following condition: pO2 (PbTeO3) > pTe2.19,23
In simple terms, due to chalcogen possessing close chemical similarities, because the elements in the same group of the periodic table have similar chemical properties, they have been treated as “rock-salt IV–VI semiconductors” since their characteristics do not differ from each other. Therefore, as shown in the ESI,† considering equivalent systems (e.g., Pb–Se–O) as well as processing parameters, reasonable analogous chemical models can be generated, including the formation of ternary semiconductor solid solutions and II–VI semiconductors (e.g., ZnTe).
The chemical model permits a closer look at the chemical interactions among the phases, facilitating phase correlation during milling. In fact, to supplement the schematic chemical model representation of the Pb–Te–O system for the mechanochemical synthesis of PbTe, a graphic representation of the pseudo-binary PbO–TeO2 local equilibrium was proposed to provide a more complete picture.
An important outcome is that the chemical model, based on the Gibbs composition triangle, provides enough experimental and theoretical data to understand the synthesis path related to the non-equilibrium process. Furthermore, the usage of such chemical models is not limited to the proposed system. Additionally, considering equivalent systems (e.g., Pb–Se–O) as well as processing parameters, reasonable analogous chemical models can be generated, including the formation of ternary semiconductor solid solutions. Therefore, this proposal presents new opportunities for visualizing the chemical pathway during the synthesis of semiconductors under non-equilibrium conditions.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5mr00061k |
This journal is © The Royal Society of Chemistry 2025 |