Samira El Omari*ab,
Abdelaziz Imgharn*a,
Youness Abdellaouicd,
Oscar May Tzuce,
Abdallah Albourineaf,
Lahcen Bazzif,
Mohamed Laabd*a and
Karim Benhabibb
aLaboratory of Materials and Environment, Faculty of Sciences, Ibnou Zohr University, Agadir, Morocco. E-mail: samiraelomari.00@gmail.com; abdelaziz.imgharn@edu.uiz.ac.ma; m.laabd@uiz.ac.ma
bEco-Process, Optimization and Decision Support. Jules Verne University of Picardie (EPROAD, UR), France
cCinvestav Saltillo. Sustainability of Natural Resources and Energy, Av. Industria Metalúrgica 1062, Parque Industrial Ramos Arizpe, Ramos Arizpe, Coahuila C.P. 25900, Mexico
dCONAHCyT-Cinvestav Saltillo. Sustainability of Natural Resources and Energy, Av. Industria Metalúrgica 1062, Parque Industrial Ramos Arizpe, Ramos Arizpe, Coahuila C.P. 25900, Mexico
eFaculty of Engineering, Autonomous University of Campeche, Campus V, Av Humberto Lanz, Col. Ex Hacienda Kalá, C.P. 24085, San Francisco de Campeche, Campeche, Mexico
fLaboratory of Industrial Engineering, Energy and Environment (LI3E), SupMTI Rabat, Rabat 10000, Morocco
First published on 28th August 2025
Textile and dyestuff manufacturing industries are recognized as the largest source of water contamination. This study explores the effectiveness of the polyaniline@dolomite–palygorskite clay (PANi@DPC) hybrid composite for removing orange G (OG) dye from polluted water through adsorption. The PANi@DPC composite was analyzed by scanning electron microscopy (SEM) coupled with energy dispersive spectroscopy (EDS), Fourier transform infrared (FTIR) spectroscopy and X-ray diffraction (XRD). The main findings prove the successful incorporation of PANi on the palygorskite surface. The PANi@DPC composite exhibited an open morphology richly decorated with nitrogen/oxygen-containing functionalities (e.g., –NH, NH and –OH), which boosts the diffusion and adsorption of OG dye. The OG dye adsorption experiments were conducted to assess the effect of the operational parameters. The PANi@DPC composite exhibited an impressive removal performance (>97.75%) for OG dye over a broad pH range of 2.6–8.4. Kinetics and isotherm data were adequately simulated by the pseudo-second order (R2 = 0.997) and Freundlich (R2 = 0.991) models. The PANi@DPC composite was effortlessly regenerated and efficiently reused for OG removal. FTIR analysis suggested that the adsorption mechanism is predominantly mediated by H-bonds and π–π stacking. Applying a response surface methodology, the highest OG removal performance of 99.54% was achieved under the optimal conditions of pH 6.0, 1.0 g L−1 PANi@DPC dose, 20 mg L−1 initial OG concentration, 120 min contact time and 25 °C. Advanced statistical physics simulation revealed that the OG adsorption follows multi-anchorage and multi-molecular binding mechanisms. Overall, the PANi@DPC hybrid composite can serve as a prospective binder material for cleaning up the OG dye-containing wastewater.
Numerous wastewater treatment technologies such as photocatalytic degradation,8,9 adsorption,10 coagulation/flocculation11 and membrane filtration12 have been employed for treating contaminated effluents. The photocatalysis represents a sustainable strategy for eliminating organic pollutants.13,14 In photocatalysis, a semiconductor absorbs light energy to generate reactive oxygen species that break down toxic organic contaminants into harmless molecules (e.g., H2O, CO2 and inorganic ions).15–17 Despite its advantages, the photocatalytic degradation technique is hindered by some shortcomings such as high energy demand, high operational costs, long processing times and low efficiency in treating concentrated textile dyeing effluent due to limited light penetration.18,19 Adsorption has emerged as one of the most prevalent and reliable techniques.20,21 This technique offers distinct advantages such as straightforward design, cost-effectiveness, and suitability for large-scale implementation.20 From an operational standpoint, the development of efficient and easily recyclable adsorbents is highly desirable.
In the past decade, natural clays (hydrous aluminosilicate minerals) have been extensively investigated as adsorbents for wastewater treatment owing to their remarkable characteristics (e.g., low-cost, high surface area, superior mechanical strength and stability, safety, ion exchange capacity, surface charge and hydrophilicity).22 Nonetheless, the clay minerals tend to form stable colloidal suspensions in water due to their fine grain size, which restricts their separation, reuse and effectiveness in fixed-bed systems (low permeability).23 Furthermore, the natural clays exhibited a very low uptake performance for anionic and neutral contaminants owing to their negative surfaces.24
Polyaniline (PANi), a conjugated polymer, has garnered considerable interest recently due to its distinctive features, including good environmental stability, non-toxicity, low monomer prices, reversible redox chemistry, antibacterial activity, and facile synthesis.25 The imine/amine functional moieties and aromatic hydrocarbon structures of PANi can act as receptor sites for water contaminants.26 Furthermore, the reversible acid–base doping/de-doping character of PANi contributes significantly to the regeneration of PANi-based adsorbents.27 Nevertheless, the pure PANi faces some inherent demerits like poor dispersion ability and vulnerability to aggregation in irregular form in water, which may reduce the active surface area of PANi in aqueous media.21 Consequently, current research is increasingly focused on hybridizing PANi with inorganic materials for the effective removal of water contaminants under milder pH conditions.21
Combining PANi with clay minerals yields a synergistic effect, where PANi enhances surface activity and adsorption affinity, while the clay minerals improve structural stability, dispersion, and surface area. This integration not only mitigates the aggregation issues of the pure PANi polymer but also enables efficient dye removal under near-neutral pH conditions. Thus, it expands the practical applicability of the resulting composites in wastewater treatment. In the current study, PANi was synthesized via oxidative polymerization of the aniline using sodium persulfate as a free radical initiator in the presence of dolomite–palygorskite clay (DPC) mineral particles. The resulting PANi@DPC hybrid composite was thoroughly characterized using scanning electron microscopy (SEM) coupled with energy dispersive spectroscopy (EDS), Fourier transform infrared (FTIR) spectroscopy, and X-ray diffraction (XRD), and then utilized as an adsorbent to remove the orange G (OG) dye, a typical azo dye, from the aqueous phase. The effects of influencing parameters on OG dye decolorization performance were systematically assessed. The adsorption kinetics and isotherms were examined. To elucidate the OG binding mechanism at the molecular scale, the adsorption equilibrium data were deeply analyzed using advanced statistical physics formalism. Furthermore, the mutual interactive effects of the influencing factors on the OG dye adsorption process were statistically evaluated via response surface modeling combined with Box–Behnken design (RSM-BBD). Finally, the reusability of the PANi@DPC hybrid composite was investigated.
The point of zero charge (PZC) value of PANi@DPC surface was acquired through the salt addition method.28 A series of mixtures was obtained by dispersing 30 mg of PANi@DPC composite in 50 mL of 0.03 M KNO3. The initial pH (pHi) values of the resulting mixtures were adjusted from 2.0 to 9.4 by NaOH or HCl solutions and kept for 48 h under continuous stirring to reach equilibrium. The equilibrium pH (pHf) values were measured and the PZC value of PANi@DPC was determined at pHi where pHf − pHi = 0.
![]() | (1) |
![]() | (2) |
After adsorption tests, the regeneration process of spent PANi@DPC adsorbent is a critical step in reducing operational costs and environmental impact. The adsorbent reusability was assessed by introducing 0.15 g of the PANi@DPC composite into 400 mL of 25 mg L−1 OG solution for 2 h. Then, the desorption process was done using 0.5 M NaOH solution as eluent for 2 h at ambient temperature. The recovered composite was rinsed with distilled water and then reactivated through a doping step using a 0.5 M HCl solution. The same procedure was repeated for the next regeneration cycle up to five times.
In the present work, the RSM-based BBD method executed in the Design-Expert 13.0 program was used to assess the effects of PANi@DPC dosage (XA), OG dye concentration (XB) and pH (XC) on the OG removal efficiency (Y). Each process factor was set to three levels: −1 (minimal), 0 (intermediate) and +1 (maximal). The experimental design matrix consisted of 17 combinations as shown in Table S1. Actual data were fitted to a quadratic polynomial model to establish the relationship between OG dye removal efficiency (Y) and adsorption process factors (XA, XB and XC). The mathematical equation of this model was defined as follows:35
Y = a0 + a1XA + a2XB + a3XC + a12XA/B + a13XA/C + a23XB/C + a11XA2 + a22XB2 + a33XC2 | (3) |
CaMg(CO3)2 + 4H+ → Ca2+ + Mg2+ + 2CO2 + 2H2O | (4) |
Moreover, a very extended broad peak is observed in the XRD diffractogram of the PANi@DPC composite, characterizing the typically amorphous nature of PANi.42 The diffraction peak characteristics of the palygorskite phase are slightly shifted because of the interactions with the PANi polymer in the resulting PANi@DPC hybrid composite.
SEM-EDS analysis was employed to screen the morphological characteristics and composition of the synthesized composite. Fig. 3 illustrates the morphology analysis of DPC before and after the polymerization of the aniline monomer. As shown in Fig. 3(a), palygorskite takes the form of elongated particles with different sizes and lengths with random orientations, while dolomite is typically represented as rhombohedral-shaped particles with cavities. Furthermore, the figure clearly shows the inter-textual structure between the two minerals, where the palygorskite crystals and dolomite particles superimpose and interlace harmoniously, implying the growth of palygorskite in dolomite cavities.43 On the other hand, Fig. 3(b) shows that the DPC surface was completely covered with the PANi polymer, confirming that the PANi@DPC hybrid composite was successfully formed.
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Fig. 3 SEM micrographs of (a) DPC and (b) the PANi@DPC composite and their respective EDS spectra (c) and (d) and (e) EDS elemental maps of the PANi@DPC composite. |
EDS analysis reveals the elemental chemical composition of the DPC and the PANi@DPC composite (Fig. 3(c) and (d)). The EDS spectrum of DPC clay (Fig. 3(c)) shows several peaks corresponding to C, O, Mg, Al, Si, K, Ca and Fe as the substantial elements on the clay surface. Except for the peak assigned to the Ca element, all other peaks are observed in the EDS spectrum of the PANi@DPC composite (Fig. 3(d)). It is further worth mentioning that there is a significant increase in the mass percentage of carbon as well as the appearance of peaks characteristic of the nitrogen (N), sulfur (S) and chlorine (Cl) elements. This result affirms the successful deposition of PANi on the DPC surface. The disappearance of the EDS peak attributed to the Ca element matches well with the XRD analysis, demonstrating the complete dissolution of the dolomite phase during the preparation of the PANi@DPC composite. Fig. 3(e) illustrates the element mapping images of PANi@DPC hybrid composite. As a result, the elements associated with the PANi polymer (C, N, S and Cl) are distributed almost homogeneously over the surface of the PANi@DPC composite, whereas the other elements are mainly concentrated on the surface of palygorskite particles. The element mapping micrographs further confirm the successful synthesis of the PANi@DPC hybrid composite.
The FTIR spectra of DPC and the PANi@DPC composite are depicted in Fig. 4. In the spectrum of DPC, the absorption bands detected at 3614 and 3556 cm−1 correspond to the stretching vibrations of hydroxyl groups.44 The absorbance bands at 3376, 3266 and 1654 cm−1 characterized the zeolitic and coordinate water molecules in the palygorskite phase.45 The characteristic peak appearing around 1190 cm−1 can be assigned to the asymmetric elongation of Si–O–Si.45 The distinctive bands around 979 and 875 cm−1 may be ascribed to Si–O and Si–O–H stretching vibrations, respectively.45 The vibration peak located at 678 cm−1 is indicative of the quartz phase.46 Furthermore, the FTIR spectrum of DPC confirms the occurrence of the characteristic absorption band of the dolomite phase at 729 cm−1. This peak is caused by bending vibrations of CO32− anions.47 The Mg–O vibration is observed at 542 cm−1.48 Compared to DPC, new peaks appear in the FTIR spectrum of the PANi@DPC composite at 1598 and 1446 cm−1 due to the CN and C
C stretching vibration of the quinonid and benzenoid structures.42 The vibration peak appearing at 1301 cm−1 is representative of C–N stretching vibrations of aromatic amines.49 The peak at 1138 cm−1 reflects the vibrations of protonated amine moieties between quinonid and benzenoid rings.49 Besides, the spectral peak at 3439 cm−1 may be assigned to N–H stretching vibrations. Notably, the –OH peak intensity of the PANi@DPC composite is weaker than that of DPC. This phenomenon could be caused by the cleavage of the intermolecular hydrogen bonds of palygorskite, resulting in the accessibility of more –OH moieties in the palygorskite surface. This facilitates the uniform deposition of PANi on the palygorskite particles via interactions between –NH/
NH (amine and imine) and –OH groups.50 Therefore, the FTIR analysis affirms the successful polymerization of PANi (emeraldine salt form) on the DPC surface. The vibrational peak related to the dolomite phase disappeared after the polymerization reaction due to dolomite dissolution, which agrees with XRD and EDS analyses.
pH is a key operational factor influencing the interactions at the adsorbent–adsorbate interface. The experimental outcomes illustrating the influence of initial pH on the OG decolorization performance are depicted in Fig. 5(b). The surface ionization state of the adsorbent depends strongly on the solution pH. For this reason, the PANi@DPC surface charge was investigated (Fig. 5(c)). Resultingly, the PZC value was found to be 2.0, indicating that the PANi@DPC surface has a positive charge at pH values less than 2.0, while it exhibits a negative charge at pH values beyond 2. From the experimental data, OG decolorization efficiency is almost stable in the pH range of 2.6–8.4. This adsorption behavior suggests that the OG binding mechanism onto the PANi@DPC composite is mainly governed by non-electrostatic interactions (e.g., π–π interactions and hydrogen bonds).52 At pH values above 8.4, the OG adsorption performance reduced from 97.75 to 86.12%. This might be due to the competitive adsorption phenomenon between the anionic OG dye and excess hydroxyl ions for the limited binding sites on the PANi@DPC surface. Overall, the as-developed PANi@DPC adsorbent is suitable for OG dye removal across a broad pH range of 2.6–8.4. All the other OG adsorption assays were accomplished at the natural pH (∼6.17) of the OG dye solution without any adjustment.
The experimental outcomes were examined using three kinetic models, including pseudo-first order (PFO), pseudo-second order (PSO) and intraparticle diffusion (IPD) models. Table 2 summarizes the equations,35 correlation coefficients (R2) and fitting parameters of the aforementioned kinetic models. According to R2 values, the PSO model (R2 = 0.997) best fitted the experimental data compared to the PFO one. In addition, the ability of the PSO model to predict OG adsorption was confirmed by the good agreement between the theoretical uptake capacity (Qe.cal = 66.71 mg g−1) and that obtained experimentally (Qe.exp = 65.65 mg g−1).
IPD model: Qt = k1PDt1/2 + C | |||||
---|---|---|---|---|---|
First stage | Second stage | ||||
kIPD1 | C1 | R2 | kIPD2 | C2 | R2 |
4.469 | 36.413 | 0.944 | 0.215 | 63.13 | 0.816 |
From Fig. 6(b), the results of the IPD model indicate that OG dye adsorption onto the PANi@DPC composite takes place in two stages, represented by two linear portions. The first one involves fast adsorption onto the outer surface of the PANi@DPC composite. The second step corresponds to the penetration of OG molecules into the adsorbent pores, followed by progressive adsorption on the internal adsorption sites. As reported in Table 2, the value of the IPD constant associated with the first stage (kIPD1 = 4.469 mg g−1 min−1/2) is higher than that of the second stage (kIPD2 = 0.215 mg g−1 min−1/2). These results indicate that the OG removal rate drastically diminished when progressing from the initial to the last stage. Conversely, the boundary layer thickness (C) increased during OG adsorption on the PANi@DPC composite, showing that film diffusion plays a prominent role in the mass transport process.
The effect of the initial OG concentration on the adsorption capacity (Fig. 6(c)) and removal percentage (Fig. S1(b)) was assessed in the range of 20–300 mg L−1. It is noteworthy that the increment in OG concentration led to an increase in the uptake capacity. This adsorption behavior is mainly due to the increment in the concentration gradient, which enhances mass transfer at the solution–adsorbent interface. Therefore, the diffusion of CV dye molecules is more effective at higher OG dye concentrations.55 As depicted in Fig. S1(b), the OG adsorption percentage was inversely dependent on the OG dye concentration. The gradual decrease in OG removal percentage with increasing its initial concentration may be attributed to the saturation of the binding sites of the PANi@DPC composite. A similar observation was reported by Deb et al. for the adsorption of eriochrome Black-T dye on the iron oxide–PANi–PNC nanocomposite.56
The analysis of adsorption isotherms is useful to illuminate the distribution of OG molecules at the solution–PANi@DPC composite interface. Fig. 6(c) illustrates the non-linear fitting of Langmuir, Freundlich and Temkin equations to the actual results. The adsorption isotherm equations35 and their corresponding fitting parameters are listed in Table 2. As a result, the correlation coefficient associated with the Freundlich isotherm (R2 = 0.991) is higher than those of the Langmuir (R2 = 0.979) and Temkin (R2 = 0.919) models. Therefore, the Freundlich model is the most suitable isotherm model to accurately depict the adsorption system, revealing that the OG uptake occurred in a multiple-layer form on the heterogeneous PANi@DPC surface. In addition, the 1/n value is less than 1, which demonstrates that the OG dye adsorption on the PANi@DPC composite is favorable.49
Adsorbents | Maximum adsorption capacity (mg g−1) | pH | Equilibrium time (min) | Ref. |
---|---|---|---|---|
PANi-modified almond shells | 8.92 | 6 | 180 | 57 |
PANi-modified walnut shells | 17.25 | 6 | 180 | |
Bagasse fly ash | 18.79 | 4 | 240 | 58 |
Monoamine modified magnetic silica | 61.33 | 3 | 60 | 59 |
Monoamine modified magnetite free silica | 48.98 | 3 | 180 | |
Modified nanoclay | 39.4 | 8 | 60 | 60 |
Fe3O4/MIL-101(Cr) | 200 | 3 | 120 | 61 |
Crab shell powder | 135.5 | 3 | 180 | 62 |
cts(x)-g-PNVP | 63.7 | 3 | 180 | 63 |
L-Arg-polypyrrole@g-C3N4 nanocomposite | 23.31 | 5.45 | 60 | 29 |
PANi@DPC composite | 69.77 | 6.17 | 120 | This study |
![]() | (5) |
Based on the mathematical model, it is evident that XA, XC and XA2 terms exert a more pronounced impact on the OG dye removal performance. The PANi@DPC dose (XA) proved to be the most predominant influencing parameter on the OG dye removal performance, with a positive effect (+120.953). The corresponding quadratic coefficient (XA2) was found to be negative (−29.528), indicating that removal efficiency as a function of adsorbent dosage followed a concave curve.64 Moreover, the solution pH (XC) has a negative linear influence on the OG removal performance (−6.689). Finally, less significant interactions were observed between the tested parameters.
Analysis of variance (ANOVA) was utilized to evaluate the appropriateness of the as-developed RSM model (Table 4). The significance of the established RSM model and model terms (selected factors and their interactions) was verified based on p-values with a confidence level of 95%. Accordingly, the model terms with a p-value below 0.05 are statistically significant, whereas the other model terms are insignificant.65 As a result, the actual data of the OG adsorption onto PANi@DPC composite are adequately described by the quadratic model with a lower p-value (0.0004). The as-developed RSM model presented a lack of fit that was statistically significant (<0.05); however, the correlation coefficient (R2 = 0.9594) and the agreement between experimental and predicted values indicate that the model still provides a reliable description of the OG dye adsorption process. The adequate precision value is another criterion for determining the fitting accuracy of the RSM model, whose value must be higher than 4 for a good fit.66 In the current study, the adequate precision value was found to be 15.06 (>4), confirming the RSM model's reliability. Besides, the model terms XA, XB and XB2 are statistically significant because of their low p-values (<0.05), while the other terms (XC, XAB, XAC, XBC, XA2 and XC2) are insignificant.
Source | Sum of squares | df | Mean square | F-Value | p-Value | |
---|---|---|---|---|---|---|
Model | 14![]() |
9 | 1647.97 | 18.40 | 0.0004 | Significant |
XA-PANi@DPC dose | 6145.52 | 1 | 6145.52 | 68.62 | <0.0001 | |
XB-OG concentration | 6696.14 | 1 | 6696.14 | 74.76 | <0.0001 | |
XC-pH | 186.82 | 1 | 186.82 | 2.09 | 0.1919 | |
XAXB | 175.30 | 1 | 175.30 | 1.96 | 0.2045 | |
XAXC | 25.96 | 1 | 25.96 | 0.2898 | 0.6070 | |
XBXC | 30.86 | 1 | 30.86 | 0.3445 | 0.5757 | |
XA2 | 150.54 | 1 | 150.54 | 1.68 | 0.2359 | |
XB2 | 1031.98 | 1 | 1031.98 | 11.52 | 0.0115 | |
XC2 | 380.24 | 1 | 380.24 | 4.25 | 0.0783 | |
Residual | 626.96 | 7 | 89.57 | |||
Lack of fit | 608.52 | 3 | 202.84 | 44.02 | 0.0016 | |
Pure error | 18.43 | 4 | 4.61 | |||
Cor total | 15458.73 | 16 |
Model statistics | R2 | Adjusted R2 | Adequate precision |
---|---|---|---|
0.9594 | 0.9073 | 15.06 |
3D response surface plots can be used to assess the impact of individual factors and their reciprocal interactions on the OG dye decolorization performance. Fig. 7(a) shows 3D surface plot of the binary effect of PANi@DPC dosage and OG dye concentration. As a result, the OG adsorption yield increased to reach a maximum of 99.62% with increasing the PANi@DPC dose from 0.1 to 1.0 g L−1 and decreasing the OG concentration from 180 to 20 mg L−1. This is consistent with the fact that a high PANi@DPC dose offers more active sites for OG dye adsorption. Conversely, an increase in OG dye concentration might lead to the saturation of binding sites of the PANi@DPC composite and subsequently a decrease in OG removal efficiency. Fig. 7(b) shows that the solution pH has a negligible impact on the OG removal yield, allowing PANi@DPC composite to efficiently remove OG dye over a wide pH range in both acidic and alkaline environments. Finally, Fig. 7(c) clearly confirms the above observations, which again highlights the limited influence of pH on the OG adsorption in the studied pH range. Furthermore, the 3D surface plot underlines the negative effect of OG concentration due to the progressive saturation of PANi@DPC surface sites. Based on the RSM optimization, the optimum operating conditions for the maximum OG adsorption yield (99.54%) were determined to be pH 6.0, a PANi@DPC dose of 1.0 g L−1, an OG concentration of 20 mg L−1, a temperature of 25 °C, and an adsorption time of 120 min.
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Fig. 7 3D surface graphs demonstrating the mutual effects between (a) PANi@DPC dose and OG concentration, (b) PANi@DPC dose and pH, and (c) OG concentration and pH on the OG removal efficiency. |
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Fig. 8 Evolution of physicochemical parameters: (a) n, (b) NM, (c) Qsat and (d) E as a function of temperature for OG dye adsorption on the PANi@DPC hybrid composite. |
The n2 values for the second type of binding sites surpass unity at all temperatures, starting from 1.711 at 25 °C and decreasing to 1.2751 at 45 °C. This suggests a mechanism of multi-molecular adsorption, indicating that several OG molecules can potentially interact with a single binding site of the second type through stacking or aggregation.68 The decrease in n2 as temperature increases may be due to the disruption of these molecular aggregates caused by increased thermal agitation. It is worth noting that n2 > n1 for all studied temperatures, indicating that the second type of active sites exhibits a greater adsorption affinity for OG molecules. This is possibly because of stronger interactions or a more favorable spatial arrangement for holding the OG molecules.
The density of receptor sites (NM) offers insights into the ability of the PANi@DPC surface to adsorb OG molecules (Fig. 8(b)). At 25 °C, N1M values are notably higher than N2M values (521.764 compared to 18.152), indicating a greater abundance of the first type of binding sites on the PANi@DPC surface. However, N1M decreases as temperature rises to 45 °C (216.351), while N2M slightly increases (33.5693 at 45 °C). The inverse correlation between NM and n values for both types of active sites can be attributed to steric effects. As the interaction of OG molecules with each site increases (n), the available space for additional binding sites decreases (NM decreases). Qsat1 and Qsat2 were derived from n1, n2, N1M and N2M values (Fig. 8(c)). Interestingly, regardless of the opposing trends of n and NM, both Qsat1 and Qsat2 increase with temperature. This suggests that the changes in binding site density have a greater influence on the adsorption capacity than the number of OG molecules per site. The total saturation uptake capacity (Qsat.Tot) rises from 100.125 mg g−1 at 25 °C to 105.663 mg g−1 at 45 °C, confirming that the OG molecules exothermically adsorb on the PANi@DPC hybrid composite.42
The E1 and E2 values were calculated for both receptor site types and then plotted against temperature (Fig. 8(d)). Both E1 and E2 are positive and increase with temperature (E1 = 19.657 to 24.9022 kJ mol−1; E2 = 24.785 to 28.9634 kJ mol−1 from 25 °C to 45 °C), confirming the endothermic nature of the OG adsorption process on the PANi@DPC composite. The nearly linear growth in adsorption energies with temperature suggests that higher temperatures promote the adsorption process, potentially by supplying the necessary energy to overcome adsorption barriers. In addition, E2 values surpass E1 values at all temperatures, indicating that the second type of adsorption sites interacts more strongly with OG molecules than the first type. This corresponds with the higher n2 values observed in the stereographic analysis. The contrast in adsorption energies may be due to the chemical properties of the two types of binding sites. Given the composition of the PANi@DPC composite, it can be inferred that the first type of site (E1) could be linked to the aromatic rings, potentially involving π–π interactions with the OG dye molecules.42 The second type of adsorption sites (E2) might be associated with the heteroatom-containing functional groups (amine and imine), potentially providing stronger hydrogen bonding for the OG molecules.
Throughout the temperature range, it is noteworthy that both E1 and E2 values remain below 40 kJ mol−1. This observation implies that the OG adsorption onto the PANi@DPC composite occurs via physical interactions such as H-bonding and π–π stacking, rather than chemical bonding. The prevalence of physical adsorption mechanisms holds important implications for the potential reusability and regeneration of the PANi@DPC composite. This suggests that the desorption of OG should be achievable, which is a desirable attribute for practical applications in wastewater treatment.
![]() | (6) |
In eqn (6), kB, μ and Ztr represent Boltzmann's constant, chemical potential and translational partition function, respectively.
Fig. 9(a) shows the evolution of free enthalpy as a function of OG concentration at different temperatures. All free enthalpy values are negative, suggesting that the OG adsorption process is spontaneous. Besides, the absolute magnitude of free enthalpy increases with temperature, revealing that the OG dye adsorption process is more suitable at higher temperatures.42
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Fig. 9 Representations of (a) free enthalpy, (b) entropy and (c) internal energy functions for OG dye adsorption on the PANi@DPC composite. |
The entropy function is of prime importance for a deeper characterization of the solid–liquid interface during the adsorption phenomenon. This thermodynamic function can be determined using statistical physics formalism as follows:49
![]() | (7) |
Fig. 9(b) illustrates the variations of the entropy function versus dye concentration for OG adsorption on the PANi@DPC hybrid composite at various temperatures. It can be seen that the entropy function displays an analogous tendency for all temperatures. As the equilibrium OG dye concentration increases, the entropy at the solid–liquid interface for the OG dye adsorption process increases gradually. At low concentrations, the entropy is fairly important. This affirms that the adsorbate molecules have a higher possibility of selecting a binding site on the PANi@DPC composite, leading to a high degree of disorder at the liquid–adsorbent interface. However, as the adsorbate concentration increases and the PANi@DPC surface tends to saturation, OG molecules have insufficient possibilities to find a free active site. Thus, the entropy function (degree of disorder) decreased.49
The last thermodynamic function is the internal energy , which represents the adsorption energy arising from the dye–adsorbent interactions during the adsorption process. The formulation of internal energy function is given below:42
![]() | (8) |
The evolution of against OG dye concentration is depicted in Fig. 9(c). As a result, it is evident that the Eint values are negative, suggesting that the OG adsorption system releases energy to the outside.49 Hence, the PANi@DPC surface possessed high affinity to adsorb OG dye molecules. Additionally, Eint decreases significantly at lower OG dye concentrations, suggesting that the OG dye molecules favorably adsorb on the high-energy binding sites on the PANi@DPC composite. As the OG concentration increases, the availability of the adsorption sites diminishes, forcing the OG dye molecules to adsorb on the low-energy active sites, which leads to a slight reduction in Eint values.49 Furthermore, it is shown that the module of Eint for the OG adsorption process decreases with rising temperature. This thermodynamic behavior might be ascribed to the reduction in thermal collision.69
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Fig. 10 (a) FTIR spectrum of PANi@DPC composite after OG dye adsorption, and (b) schematic representation of the proposed OG dye binding mechanism. |
In addition to good removal effectiveness, recycling ability is also considered a key advantage, which makes the adsorbent a promising choice for wastewater treatment. The reusability of PANi@DPC composite for OG dye removal from water was investigated over 5 cycles. Based on the reversible acid/base doping/de-doping in PANi, the exhausted PANi@DPC composite was effortlessly regenerated using NaOH solution.49 Fig. 11(b) indicates that the reusability of the PANi@DPC composite remains almost the same (∼98.50%) for the first 4 regeneration cycles. Then, the OG removal efficiency slightly decreases to 97.60% during the 5th reuse cycle due to the partial desorption of the OG molecules. In summary, the PANi@DPC composite can be easily reused several times with excellent OG dye removal performance.
Supplementary information is available. See DOI: https://doi.org/10.1039/d5ma00660k.
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