Open Access Article
Hsiang-Jung
Wu
ab,
Takashi
Douura
a,
Shota
Takamiya
a,
Koji
Yoshikawa
a,
Kenjiro
Sugiyama
c,
Mitsunobu
Sato
b and
Hiroki
Nagai
*b
aResearch and Development Department, Seiwa Electric MFG Co. Ltd, Joyo, Kyoto 6100192, Japan
bDepartment of Applied Physics, Kogakuin University of Technology and Engineering, Hachioji, Tokyo 1920015, Japan. E-mail: nagai@cc.kogakuin.ac.jp
cDepartment of Applied Chemistry, Kogakuin University of Technology and Engineering, Hachioji, Tokyo 1920015, Japan
First published on 27th August 2025
Cupryl ion (Cu3+)-dominant thin films were easily obtained by UV irradiation of precursor films consisting of Cu2+ complexes deposited on a Na-free glass plate, without requiring heat treatment. Transparent thin films, with thicknesses ranging from 0.55 to 0.72 μm, were formed under low humidity conditions (relative humidity below 45%) during UV irradiation. The copper ion valence states and crystalline structures of the thin films were determined using X-ray photoelectron spectroscopy and X-ray diffraction, respectively. Thin films formed at low humidity achieved >99.99% inactivation of Escherichia coli within 20 min of inoculation in phosphate buffered saline (PBS). In contrast, thin films formed at higher humidity levels (relative humidity above 50%) showed no significant bacterial inactivation under the same conditions. The concentration of copper ions eluted from the thin films formed under low humidity into the culture medium exceeded 0.74 ppm within 20 min, at least twice the levels observed in films produced under higher humidity conditions. Furthermore, the electron spin resonance spectrum of a solution obtained by immersing the thin films in PBS containing a spin-trapping agent demonstrated the generation of OH˙ radicals. These findings suggest that the super-rapid bacterial inactivation is primarily attributed to the elution of Cu3+ ions from the thin films. The development of easy-to-handle solids involving Cu3+ ions, capable of rapidly generating OH˙ radicals, presents significant potential for applications in public health and water purification.
Motivated by the effective capability of the above-mentioned antiviral materials and some recent reports on antibacterial materials,7–11 we further investigated the antibacterial properties of the Cu2O thin films formed using ultraviolet (UV)-light irradiation. However, preliminary results with E. coli in phosphate-buffered saline (PBS) indicated that the Cu2O thin films, which showed significant antiviral effects, were ineffective within the same inoculation time. Since eluted copper ions are assumed to dominate these activities, it was estimated that the amount of copper ions eluted into PBS during the antibacterial test was lower than that eluted from DMEM during antiviral tests. Such medium-dependent behavior has been reported previously by Behzadinasab et al. for commercially available Cu2O particles.12 To increase the amount of copper eluted into PBS, we investigated several film formation conditions to reliably reduce the crystallinity of the copper oxide. It was found that even with the same UV light intensity and irradiation time at room temperature, a threshold relative humidity exists, beyond which the product undergoes significant changes.
In this study, we report a method for producing a thin film material with super-rapid bacteria-inactivation capability in PBS using a simple UV-light irradiation process under low-humidity conditions. To characterize the formed films, X-ray diffractometer (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM), stylus profilometer, X-ray photoelectron spectroscopy (XPS), Fourier-transform infrared (FT-IR) spectra, flame atomic absorption spectrometry (FAAS), and electron spin resonance (ESR) spectroscopy were used.
The surface morphologies of FX and F40H were observed using SEM (JSM-6010LA, JEOL, Akishima, Japan). The accelerating voltage for sample observation was 15 kV. Before observation, all the samples were coated with Pt using a sputtering coater for 20 s to improve the electrical conductivity of the sample surface. The surface roughness of FX and F40H was determined using AFM (OLS4500, Olympus, Tokyo, Japan). The film thicknesses of FX and F40H were measured using an XP-1 module stylus profilometer (AMBios Technology, California, USA). The stylus load used for the measurement was 1.0 mg, and the measurement rate was 0.2 mm s−1. The adhesion strengths of F40 and F40H between the film and the substrate were evaluated using a tensile test. The pins for tensile testing were connected by a resin between the pin and the film surface and heat-treated at 150 °C for 1 h. The pulling forces of the pins ranged from 26.5 to 107.9 N.
The chemical compositions of PRE, FX, and F40H were analyzed by XPS (XP, ESCA5700, ULVAC-PHI Inc., Japan), with an Al Kα X-ray (1486.6 eV) source generated at 15 kV and 27 mA. The chemical shifts of C 1s, O 1s, N 1s, and Cu 2p3/2 were calibrated by setting the center of the C–C peak at 284.6 eV. A resolution of 0.1 eV was used for each measurement. The thin films were analyzed without Ar+ etching. Curve fitting was performed using OriginPro 2023 software (Lightstone Corp., Tokyo, Japan) with a Voigt function and a χ2 tolerance value of 1 × 10−9.
FT-IR spectra of PRE, FX, and F40H were measured using an FT-IR spectrometer (FT-IR-4600, JASCO, Tokyo, Japan) in the range of 4000–500 cm−1 using the attenuated total reflection (ATR) method, with 100 cumulative scans.
The amount of copper ions eluted from FX and F40H into PBS after 20 min of immersion was analyzed using FAAS (AA-7000, Shimadzu, Kyoto, Japan). The copper ion concentration in each sample was determined from the average of three measurements. A calibration curve for copper ion detection in the range from 0.7 to 5.0 ppm was obtained using diluted copper standard solutions in 0.1 mol L−1 nitric acid.
Bacterial inactivation tests of FX and F40H were performed according to the Japan Industrial Standard (JIS) Z 2801, which was also developed as the International Organization for Standardization (ISO) 22196. E. coli was used as the test bacterium. The bacterial inactivation capability of each sample was calculated as the average value of three experiments. The bacterial inactivation capability was represented by the reduction value (R) and reduction rate (R%), defined by eqn (1) and (2), respectively.
R = (log Ct − log C0) − (log Ft − log F0) | (1) |
| R% = (1 − 101/R) × 100% | (2) |
In these equations, log
C0 and log
Ct represent the number of bacteria on the glass surface immediately after inoculation and after t min of inoculation, respectively, and log
F0 and log
Ft correspond to the bacterial counts on the film surface under the same conditions.
The ESR spectrum of a solution obtained by immersing F40 (stored under ambient conditions for 2 months) in PBS containing DMPO as a spin-trapping agent was measured. A solution of PBS containing 5% (w/v) DMPO was prepared, and 100 μL was applied to F40via pipetting. Then, 50 μL of this solution was added to a capillary tube (LCT-50; LABOTEC Co., Ltd Tokyo, Japan) for ESR analysis using an ESR spectrometer (JES-FA-100; JEOL, Tokyo, Japan). Conditions included a microwave power of 4 mW, a sweep width of 7.5 mT, a modulation width of 0.2 mT, an amplitude of 300, a sweep time of 4 min, and a time constant of 0.3 s. PBS without the film was analyzed as a reference. An Mn/MgO sample served as an external signal marker.
The 3D-AFM images of FX and F40H are shown in Fig. 3. The arithmetic average surface roughness and film thickness values are listed in Table 1. The results of the transmittance spectra and haze ratios of these films were described in Fig. S1 and Table S1, respectively.
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| Fig. 3 3D-AFM mapping image of (a) F35, (b) F40, (c) F45, (d) F50, (e) F60, and (f) F40H. Vertical scales differ for each image. | ||
| Sample | PRE | F35 | F40 | F45 | F50 | F60 | F40H |
|---|---|---|---|---|---|---|---|
| Thickness (μm) | 0.89 | 0.72 | 0.71 | 0.55 | 0.53 | 0.47 | 0.23 |
| Roughness (nm) | — | 11 | 12 | 2 | 6 | 7 | 2 |
The adhesion strength of F40 and F40H to the glass plate was <4.8 MPa and 11.6 MPa, respectively.
Binding energies of 932.9, 933.9, and 935.0 eV in the Cu 2p3/2 range correspond to the chemical composition of Cu+, Cu2+ ions, and Cu3+, respectively.13,14The peak area ratios of Cu+, Cu2+, and Cu3+ ions in PRE, FX, and F40H are summarized in Fig. 5 and Table S2.
In the satellite peak region of PRE, deconvolution yielded only three strong peaks at 940.8, 942.4, and 943.7 eV (S1, S2, and S3 in Fig. 4). It is well known that in XPS analysis of Cu2+ materials, the main Cu2+ peak appears along with three distinct satellite peaks in the 940–945 eV range.15,16 Therefore, the deconvoluted peaks S1, S2, and S3 can be due to Cu2+ complex.
In all cases of the UV-irradiated films FX and F40H, deconvolution yielded four relatively strong peaks at 940.8, 942.4, 943.7, and 945.0 eV (S1, S2, S3, and S4 in Fig. 4), and one weak peak at 947.0 eV (S5 in Fig. 4). Martin et al. reported that the main peak positions for Cu+ and Cu0 are the same, and Cu+ exhibits two fairly weak and broad satellite peaks between 942 and 948 eV, while Cu0 demonstrates no corresponding satellite peaks.15 Thus, the presence of high-energy satellite peaks in the UV-irradiated film indicates that the main peak can be assigned to Cu+.
On the other hand, F35, F40, and F45 exhibit one weak peak (S5) and another intense peak (S4) around 947 and 945 eV respectively, in addition to the satellite peaks due to Cu2+. Several research groups reported that the intense satellite peaks around 945 eV can be assigned to those of Cu3+ in the synthesized complexes and oxides.17,18 The weak peak S5 at the highest energy can be assigned to the aforementioned Cu+ satellite peak. Therefore, it is suggested that the intense peak S4 is primarily due to Cu3+ and overlaps one of the weak Cu+ satellite peaks in this region.
In the region of O 1s of PRE and FX, the peaks observed at 529.7, 530.8, 531.6, and 533.3 eV are assignable to Cu–O, adsorbed oxygen (Oad),19,20 C
O or hydroxy group,21–23 and C–O or adsorbed H2O,21–23 respectively. In the region of C 1s of PRE and FX, peaks at 284.6, 286.2, 287.8, and 288.7 eV can be assigned to C–C/C–H,23,24 C–OH/C–O,21,23,24 –COOH,21,24 and C
O,23 respectively. In the region of N 1s of all films, a hollow peak was observed at 399.4 eV that corresponds to NH2.25 The estimated amounts of N atoms are less than 5%, using relative sensitivity factor of N atom. Therefore, the deconvolution of the N 1s peaks was not performed, owing to the low signal-to-noise ratios of the peaks.
Fig. 6 shows the FT-IR spectra of PRE, FX, and F40H measured using ATR. Region (a), in the range of 3600–2600 cm−1 mainly corresponds to the OH stretching26,27 and CH3/CH2 stretching modes.27,28 Region (b), in the range of 1700–1500 cm−1, contains peaks corresponding to the C–N bending mode and COO− stretching modes.26
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| Fig. 6 FT-IR spectra of the precursor film (PRE), UV-irradiated film (FX, X = controlled humidity = 35–60%), and F40H (obtained by heat treatment of F40). | ||
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| Fig. 7 Eluted copper ion concentration in PBS after 20 min of immersion of FX and F40H, along with that of PBS before immersion (control). | ||
| Sample | F35 | F40 | F45 | F50 | F60 | F40H |
|---|---|---|---|---|---|---|
| Reduction value (R) | 4.5 | 4.3 | 4.5 | 0.0 | 0.1 | 0.9 |
:
2
:
2
:
1, which are the characteristic signals of DMPO–OH radicals, were detected in an aqueous solution immersed with F40 for 20 min, with the two side signals of Mn used as an external reference. No radical signal, except for the Mn reference, was detected in the as-prepared DMPO solution (Fig. 8(b)), indicating the formation of OH˙ radicals during the immersion of F40.
![]() | ||
| Fig. 8 ESR spectra of (a) DMPO–OH radical observed in an aqueous DMPO solution after immersion of F40, and (b) as-prepared DMPO solution without film immersion. | ||
XRD analysis detected Cu2O crystal peaks in all UV-irradiated films (FX), although the intensities and FWHM values varied (Fig. 1). As the humidity of the chamber during UV exposure increased, the peak area of the Cu2O(111) phase in the XRD pattern of the obtained FX also increased, while the FWHM decreased. This trend indicates that the crystallinity of Cu2O in FX improves with an adequate supply of water to the precursor film surface during the photoinduced reaction (Fig. 1(b)).
Furthermore, analysis of the XPS spectra revealed that the UV-irradiated films contained only a small amount of Cu+ ions when the humidity was below 45% (Fig. 4 and 5). This observation suggests that a sufficient number of water molecules must be available at the film surface to convert the original Cu2+ ions into Cu+ ions, thereby forming Cu2O crystals. The critical humidity for this photoinduced reaction lies between 45% and 50%, a threshold that aligns perfectly with the two distinct groups categorized by Cu-ion elution.
When a photoinduced reaction occurs in air at humidity levels above the critical humidity, water molecules participate in the reduction of Cu2+ ions, sequentially converting them into Cu+ ions from near the surface of the precursor film to its depths, resulting in the formation of Cu2O. However, at humidity levels below the critical humidity, an alternative photoinduced reaction occurs, likely producing Cu3+ species, which are highly soluble in PBS.
As a result, thin films formed under high humidity conditions exhibited reduced Cu-ion elution; even if a certain amount of Cu3+ species was generated at the bottom of the crystallized Cu2O layer, direct contact between PBS and the Cu3+ species was prevented, reducing the amount of copper ions that dissolved. In the case of F40H, it is presumed that the thermal reaction of F40 promoted chemical bonding at the interface between the film and the substrate, thereby doubling the adhesive strength, and also promoted further decomposition of organic residues in the UV-irradiated film, leading to the crystallization of Cu2O in the film. The concentration of eluted Cu ions was consequently lowest.
In our previous study, we found that the amount of Cu ions eluted from Cu2O thin films into Dulbecco's modified Eagle's medium (DMEM), used as a culture medium for the COVID-19 virus, varied significantly with the crystallinity of Cu2O.6 However, as mentioned in the Introduction, this effect was not replicated against bacteria in PBS, a bacterial culture medium. In this study, by controlling the humidity during film formation by UV irradiation, we successfully produced thin solid films mainly composed of Cu3+ species. These films demonstrate enhanced Cu-ion elution in PBS compared to Cu2O, highlighting their potential for targeted applications.
Notably, the film thickness of Cu3+-dominant films was greater than that of Cu+-dominant films (Table 1). Additionally, the FT-IR spectra of the Cu3+-dominant films showed the retention of carboxy groups, unlike Cu+-containing films (Fig. 6). These results strongly suggest that a novel Cu3+ species forms from the starting Cu2+ complexes via UV irradiation of precursor films at low humidity. This species is likely stabilized by organic residues and/or counterions, as the organic compositions detected from XPS spectra of C 1s and O 1s. In addition, we measured and analyzed the Raman spectra of the precursor film, UV-irradiated films, and used glass substrate. In each spectrum, a broad band due to the Na-free glass substrate was observed around 480 cm−1. In the spectra of F45 and F40H, two very tiny peaks at 587 and 618 cm−1, respectively assignable to Cu3+ component and Cu2O, were observed29 (Fig. S2).
Based on these suggestions, the photoinduced reactions described by eqn (3) and (4) are proposed. In these equations, L, n, M, m, and [LnMm] represent the ligand, number of ligands, metal, valence of the metal, and the metal complex in its excited state achieved by UV light irradiation, respectively.
| H2O + [LnMm] → HO* + HLn + Mm−1 | (3) |
| [LnMm] + XY → LnMm+1(X)(Y) | (4) |
Eqn (3) and (4) illustrate two typical reactions involving changes in the valence of the central metal in an organometallic complex: reductive elimination and oxidative addition, respectively. Typically, such reactions occur with organic compounds in organic solvents. However, in this context, atmospheric water (H2O) replaces the usual alkyl compound (RH) in eqn (3), while XY substitutes for conventional reactants such as aryl halide or aldehyde etc.30,31 in eqn (4). The coefficients of the reactions are omitted due to the difficulty in determining reactant concentrations in the solid state.
The surface morphology of the UV-irradiated films FX varies depending on the humidity level during formation. At high humidity levels, especially F50 and F60, the preferential formation of Cu+ ions by the reductive elimination of the ligand according to eqn (3), crystallization to Cu2O, and subsequent densification as even-surface films, in which Cu+ ions increased, occurred upon UV irradiation in the presence of atmospheric water (Fig. 3 and Table 1).
On the other hand, when the humidity was low, there were insufficient water molecules to induce the reductive elimination of the ligands, so the irradiated light energy preferentially induced the oxidative addition reaction in the precursor film according to eqn (4). Although the chemical species corresponding to the additional XY in eqn (4) remained unidentified, the presence of formate, a type of aldehyde, suggests its involvement in the oxidative addition reaction.
As a result, F35 and F40, which showed minimal thickness reduction, developed rough surface morphology with partial peeling and cracks. This behavior can be attributed to the preferential formation of Cu3+ species through the reaction of residual ligands and counterions (Fig. 2 and 3). For film F45, the film thickness reduction and surface morphology were comparable to those at high humidity. However, the Cu3+ content was still high and almost identical to that of the thin films formed at low humidity. This finding indicates that a humidity of approximately 45% serves as the threshold where the preference between the two reaction types switches.
Behzadinasab et al. previously reported that commercially available Cu2O particles, likely with high crystallinity, exhibited high solubility in DMEM but negligible solubility in PBS.12 These results suggest the hypothesis that Cu3+ species may elute into PBS. Importantly, UV irradiation of the precursor Cu2+ complex film enables two easily tunable, humidity-dependent reactions—reductive elimination and oxidative addition—leading to the formation of Cu+ and Cu3+ species, respectively.
Based on these findings, we propose that Cu3+ species, converted from Cu2+ ions through oxidative addition reactions, dissolve into PBS during the immersion of the UV-irradiated solid film in the culture medium. These dissolved species generate OH˙ radicals, which account for the remarkable and rapid bacterial inactivation capability. The OH˙ radical generation by using the thin solid films of this study includes a process of dissolving the solid, which is different from the recent studies on which the solid surface exhibits antibacterial properties by generation of reactive oxygen species at internal cells after metal ions entering.8,9
To investigate the involvement of the aldehyde group of formate in the oxidative addition reaction, we prepared another precursor solution of the Cu2+ complex using copper acetate instead of copper formate. A thin film was then formed by UV irradiation onto a spin-coated precursor film at a relative humidity of 40%. The preliminary results indicated that the bacterial inactivation capability of the film was significantly lower than that of F40, indicating the importance of the aldehyde group in the counter anion. The details of these results will be reported elsewhere.
To the best of our knowledge, this is the first report of Cu3+-dominant thin films that can be easily formed as stable solids through UV irradiation of a precursor film containing a Cu2+ complex in a humidity-controlled atmosphere. In contrast, previous studies have only reported the generation of Cu3+ species in the liquid phase.
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