Deval Prasad
Bhattarai
a,
Sabin
Aryal
a,
Khem Raj
Shrestha
b,
Pawan Kumar
Mishra
c,
Timila
Shrestha
a,
Puspa Lal
Homagai
a,
Hari Bhakta
Oli
*a and
Ram Lal (Swagat)
Shrestha
*a
aDepartment of Chemistry, Amrit Campus, Tribhuvan University, Kathmandu, Nepal. E-mail: hari.oli@ac.tu.edu.np; swagatstha@gmail.com
bNanomaterials lab, Department of Applied Sciences and Chemical Engineering, Pulchowk Campus, Tribhuvan University, Kathmandu, Nepal
cDepartment of Chemistry, Tri-Chandra Multiple Campus, Tribhuvan University, Kathmandu, Nepal
First published on 23rd January 2025
With the rampant increase of the wearable electronics domain, there is an urgent need for the development of sustainable, cost-effective, and durable energy storage devices utilizing bio-waste materials. Supercapacitors are the promising energy storage solution among the various energy storage devices. In this work, Zanthoxylum armatum seed-based activated carbon has been prepared by precarbonization at 280 °C followed by potassium hydroxide (KOH)-assisted carbonization at 900 °C under a nitrogen atmosphere. The as-prepared activated carbon was tested with various physicochemical and electrochemical techniques to assess its suitability as a negative electrode for supercapacitor applications. The Brunauer–Emmett–Teller (BET) surface analysis revealed that the KOH-activated Z. armatum (KZAC) carbon material exhibited a specific surface area of 554.10 m2 g−1. The results show 148.08 F g−1 specific capacitance at 0.5 A g−1 current density with excellent capacitance retention, making it a promising material for negative electrode fabrication.
The electrochemical performance of supercapacitors fabricated from naturally derived materials augments critical consideration in terms of affordability.9 In this context, carbonaceous materials like activated carbon, graphene, metal organic frameworks, etc. have garnered considerable attention in the supercapacitor field. Waste materials can be valorized to attain active carbonaceous materials as low-cost or no-cost materials for the preparation of electrode materials.10 Due to their environmental friendliness, sustainability, and cost-effectiveness profiles, activated carbon derived from bio-waste is at the frontline in the realm of supercapacitors.11 In this context, the utilization of bio-waste materials for the production of activated carbon primarily has two benefits: (i) bio-waste is the best alternative source for the production of AC as it uses sustainable and renewable sources of bio-waste materials rather than non-renewable fossil sources, which helps in minimization of the waste in the environment. (ii) Pore size can be customized and tailored to get enhanced electrochemical performance.12 The exceptional properties of the activated carbon encompass the enhanced electrochemical properties along with the lightweight nature, adjustable pore size, and capacious surface area. Activated carbon can be synthesized using various biomasses sources like coconut shells, litchi seeds, orange peels, rice husks, banana peels, and many more. These are glorified for their environmental sustainability and their contribution in long-term energy storage solutions.13
Even though the process of synthesis of the activated carbon utilizing biomass sources is facile, it is fraught with numerous challenges. The presence of impurities or contaminants in the activated carbon can hinder the performance of electrode materials and heterogeneity in the chemical composition.14 Additionally, tuning the porous structure of carbonaceous materials by the rational selection of precursor materials, the route of activation and choice of activating agent with optimized impregnation ratio in the realm of environmental consideration is a critical issue in the preparation of biomass-based activated carbon.15 Both the activation processes, physical as well as chemical activation, involve the removal of the volatile organic matter from the biomass generating micropores, mesopores, and macropores.16 The action of the activating agent to the lignocellulosic materials constituent in the biomass plays a crucial role in the porosity and surface area of the activated carbon. Each of the chemical activating agents like KOH, ZnCl2, H3PO4, H2SO4, etc. has its own distinctive properties, which is imperative to generate minute pores with variation.16–19 The architectonics of the generated pores is vital for the large specific surface area, which in turn contributes to the higher specific capacitance aiding ion transport.20
KOH interacts with carbonaceous materials through dehydration and decarboxylation processes, eliminating volatile components and forming a porous structure.21,22 They reduce the activation energy for the breakdown of organic materials enhancing the rate of carbonization, and activation. At elevated temperature, the potassium compound gets reduced to metallic potassium and it can stimulate the intercalation of the potassium into the carbon matrix prompting the separation of the carbon layers, consequently forming micropores and mesopores. During high temperature treatment, KOH reacts with the lignocellulosic materials present in the biomass and results in the production of hydrogen gas along with potassium carbonate (K2CO3).23 The evolution of the gas is beneficial as it traces out new pores in the carbon structure. The treatment of KOH introduces functional groups such as carboxylates, lactones, and phenolates on the surface of the active materials, which contributes to altering the surface reaction.24
In this work, porous activated carbon was generated utilizing the waste seeds of Z. armatum DC. The chemical activation followed by physical activation of its seeds, i.e., carbonization of the impregnated materials produces highly porous activated carbon. An extensive literature review shows that the potentiality of Z. armatum seed-derived activated carbon as a supercapacitor material has yet to be explored. Based on this background, Z. armatum seed powder was impregnated with KOH and subjected to a carbonization process at 900 °C under a nitrogen atmosphere, which exhibited BET surface area of 554.10 m2 g−1. The electrochemical performance of the as-prepared activated carbon was studied in terms of cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS) and galvanostatic charge discharge (GCD). The results show 148.0 F g−1 specific capacitance at 0.5 A g−1 current density. It shows that the AC can be a promising material for negative electrode fabrication.
The specific surface areas of the synthesized activated carbon samples were determined through Brunauer–Emmett–Teller (BET) analysis, while the pore size distribution was assessed using the Barrett–Joyner–Halenda (BJH) technique with Quantachrome Instruments software (v11.05). The specific surface area was calculated via nitrogen adsorption/desorption measurements conducted within a relative pressure range of 0 to 1 Pascal at a temperature of 77 K. The BET equation used for this calculation is represented in eqn (1).
![]() | (1) |
Here ‘V’ denotes the volume of nitrogen gas adsorbed, ‘Vm’ represents volume of N2 gas adsorbed to form a monolayer at standard temperature and pressure (STP), ‘C’ is a constant term related to the adsorbate's enthalpy, ‘P0’ is the saturated vapour pressure and ‘P’ is the partial vapor pressure of the gas at equilibrium at 77.3 K, respectively.
While preparing the working electrode, a slurry was prepared by dissolving 10% polyvinylidene fluoride (PVDF) in propan-2-ol solvent. The active sample, carbon black, and polyvinylidene fluoride (PVDF) were mixed in a ratio of 8:
1
:
1 with the requisite amounts of propan-2-ol and the content was ground using a mortar and pestle. After homogenizing the slurry, it was drop cast onto a nickel foam substrate (1 × 1 cm2) and dried at 60 °C for 12 h. The activated carbon loaded Ni-foam had an active mass of 4 mg cm−2 and acts as the working electrode for the electrochemical analysis. The CV and GCD data were obtained within the potential window of −1.0 to 0.0 V at different scan rates. For the analysis of the electrochemical impedance, a Nyquist plot was used at the frequencies of 100 kHz to 1 mHz. The specific capacitance of the electrode material was calculated from the galvanostatic charge–discharge curve using eqn (2).
![]() | (2) |
![]() | (3) |
A yield of 9.8% was achieved from 5 g of PCZ after activation with KOH at 900 °C for 3 h under a nitrogen atmosphere.
During the carbonization process at 900 °C under a nitrogen atmosphere, complex reactions take place between the activating agent and the carbon rich lignocellulosic materials confiscating volatile matters in the form of gases like CO2, CO, etc. leaving behind a highly porous 3D structure. The nature and action of the activating agent toward the carbonaceous materials is crucial in obtaining hierarchical porous carbon with excellent quality. During the period of activation, pyrolysis using potassium hydroxide at 900 °C, the activating agent KOH first reacts with active oxygen-rich species like CO, –OH, C–O, O–C
O, and –COOH groups present in the sample resulting into the destruction of oxygen containing moieties with the release of a large amount of respective free radicals creating a number of vacancies in the carbon structure. In the meantime, a fraction of the KOH reacts with C–C and C–H groups and etched the carbon fragment with releasing hydrogen to generate vacancies. These vacancies are occupied by the –OH group (from KOH) and numerous new oxygen-containing groups are produced in the biochar. Potassium carbonate (K2CO3) could be formed at 400–700 °C by the reaction of KOH and oxygen-containing carbon materials. At 800 °C, it gets further transformed into K2O. At this point, metallic potassium (K) along with gaseous products are produced.
K2CO3 → K2O + CO2 |
2K + CO2 → K2O + CO |
K2O + H2 → 2K + H2O |
K2O + C → 2K + CO |
It is presumed that the metallic potassium produced during the activation process gets penetrated into the internal structure of the carbon matrix expanding the existing pores along with creating new pores.25 In addition, it is believed that it catalyzes the activation process to some extent enhancing the degree of graphitization. These processes promote the oxygen content and porosity of the carbon materials.26
The crystallinity and phase homogeneity of the KOH activated carbon (KZAC) and precarbonized Z. char from the waste part of the Z. armatum seeds were assessed by powder X-ray diffraction (PXRD) analysis, as shown in Fig. 1(a). The prominent XRD patterns at around 23.5° two theta value with a d-spacing of 3.628 Å correspond to the (002) plane and peak of 43.17° two theta value with d-spacing 2.068 Å correspond to the (001) plane. Furthermore, the PXRD patterns of the sample under the exploration unveil characteristics of an amorphous structural state. The FTIR spectra reveal a transmittance band of –OH groups at around 3400 cm−1, –CH2 stretching at around 2915 cm−1 and carbonyl groups at around 1720 cm−1, which are diminished upon carbonization. It shows the carbonization of the sample.
The specific surface area of the as prepared activated carbon was analyzed by the Brunauer–Emmett–Teller (BET) surface measurement method via adsorption–desorption isotherms of nitrogen at −196 °C and the Barrett–Joyner–Halenda (BJH) method was applied to assess the pore size distribution of the KZAC and PCZ samples. The BET isotherms and BJH plots are depicted in Fig. 2(a–d). The KZAC sample exhibited a higher surface area of 554.101 m2 g−1 exceeding that of PCZ (7.561 m2 g−1). The BET isotherm of the KZAC showed the characteristic hysteresis loop of the type IV isotherm revealing a mesoporous structure with a noteworthy micropore area (137.146 m2 g−1) and micropore volume (0.056 cc g−1), confirming the material's nanoporous architecture. In contrast, PCZ demonstrated a Type II isotherm with minimal hysteresis, signifying a non-porous or macroporous structure with insignificant micropore volume (0.007 cc g−1) with a micropore area of 4.844 m2 g−1. This sample demonstrates a predominantly non-porous or macroporous structure. Due to the thermal treatment at elevated temperature of 900 °C facilitated by KOH activation, it results in an enhanced hierarchical nanoporous structure of KZAC. The superior surface area and mesoporosity of KZAC made it particularly well-suited for supercapacitor applications, owing to its improved diffusion properties.
![]() | ||
Fig. 2 BET analysis: (a) and (c) demonstrate N2 adsorption–desorption isotherms, and (b) and (d) BJH pore size distribution of KZAC and PZC, respectively. |
The FESEM image of Z. armatum derived precarbonized carbon and Z. armatum derived activated carbon at 900 °C is shown in Fig. 3. The image shows the increased porosity upon carbonization. In the precarbonization process, the powder biomass of Z. armatum seed was heated under ambient oxygen atmosphere at 280 °C for 4 h. During this period, volatile components were removed with the partial carbonization of lignocellulosic biomass. This results in the low porosity of the materials (Fig. 3(a)–(c)). When the same sample was carbonized at high temperature (900 °C), affluent carbonization of the material occurred with the release of effluent gas by carbonization. This results in the production of a hierarchical porous structure, which would be useful for the passage of ions into the channels in the electrochemical performance.
![]() | ||
Fig. 3 Surface morphology study: FESEM image of (a), (c), (e) pre-carbonized Z. armatum derived carbon and (b), (d), (f) Z. armatum derived activated carbon under different magnification. |
In addition, elemental mapping and energy dispersive X-ray spectroscopy were carried out for the sample (Fig. 4). EDX mapping shows the presence of C, N, O, Mg, K, and Ca in the precarbonized sample. The carbonized sample exhibited the presence of only C, N and O. It can be revealed from the fact that elements such as Mg, K and Ca are lost during the carbonization process. Most presumably, these elements are lost in the form of volatile vapor and ashes during the process of carbonization. The elemental color mapping for each element present in the pre-carbonized sample is depicted in Fig. 4.
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Fig. 4 EDX result with elemental mapping of precarbonized Z. armatum derived carbon (PCZ): (a) EDX spectra with elemental composition, and (b)–(h) color mapping of elements. |
The elemental color mapping for each element present in the KOH-activated Z. armatum derived activated carbon sample is depicted in Fig. 5.
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Fig. 6 Electrochemical characterization of the KZAC sample: (a) CV, (b) GCD and (c) Nyquist plot of KZAC and (d) stability and capacitance retention. |
Fig. 6(a) indicates that there is a consistent trend of increasing current response with the increase of scan rate (from 1 to 100 mV s−1). This is in accordance with the empirical relation, i = aνb, where, i is current, ν is sweep rate (scan rate in mV s−1) and a is an adjustable parameter. The value of b indicates whether the process is a diffusion controlled or surface-controlled process. Qualitatively, the increase in current with increasing scan rate can be attributed to the limited time available for charge dissipation at higher scan rates. This results in the accumulation of charges at the electrode–electrolyte interface and subsequently increases the current and capacitance values.
The specific capacitance of the materials is computed using galvanostatic charge discharge (GCD) in a three-electrode configuration with current density ranging from 0.5 A g−1 to 20 A g−1 (Fig. 6b). Since the working electrode is solely made up of carbon materials, it showed a symmetrically linear charging–discharging curve, devoid of any redox peaks.
The sample KZAC displayed specific capacitance of 148.0, 100.3, 76.6, 61.8, 52.8, 46.5, 44, 43.5, and 26.0 F g−1 at a current density of 0.5, 1, 2, 3, 4, 5, 10, 15, and 20 A g−1, respectively. The decrease in specific capacitance with increasing current density can be primarily attributed to factors like limitations in ion diffusion, restricted access of the electrolyte to the electrode surface, resistance effects, and electrode polarization. All these factors contribute to the effective charge storage capacity of the supercapacitor at higher current densities. The decrease in the capacitance is also associated with the IR drop, which is due to the internal resistance that causes some voltage to overcome the resistance of the system. KZAC exhibits better rate capability ∼43% at a current density of 15 A g−1. The better capability can be attributed to the 3D mesoporous architectonics of the activated carbon with higher surface area, which is derived using KOH.
The electron transfer kinetics of electrode was investigated by electrochemical impedance spectroscopy (EIS). The Nyquist plot was obtained in the frequency range of 100 kHz to 1 mHz with superimposing AC signal of amplitude ±10 mV. The Nyquist plot for the sample is presented in Fig. 6(c). From the Nyquist plot, different types of information can be obtained; the hindrance in the flow of electrical current in the electrolytic solution is termed as electrolytic resistance (Rs), resistance of charge transfer (Rct), and double layer capacitance (C).27–29 On fitting the experimental data using the equivalent circuit model, the sample KZAC showed good charge transfer kinetics with an Rct value of 7.26 Ω. The lower frequency region is less inclined and more diverged from the imaginary y-axis with minimal ionic movements ultimately decreasing the capacitance value. The bulk electrolytic resistance for KZAC is found to be 1.25 Ω.
From the Nyquist plot (Fig. 7), it is revealed that the KZAC sample has a somewhat semicircle region indicating a frequency-dependent system. The semicircle region reflects the diffusion of electrolyte into the porous electrode materials. From the results, it can be concluded that for the activated carbon derived using KOH, electrolyte (KOH) can easily diffuse within the nanoporous electrode materials. At the lower frequency region, nevertheless, the low frequency region is not vertical and absolutely parallel to the imaginary axis, and the straight line at this region indicates the capacitance behavior of the active materials.
The shift of the lines in the Nyquist plot towards the imaginary axis after 4000 cycles can be attributed to the improved electrode–electrolyte interface development over time. Before cycling, the electrolyte may not be able to completely penetrate the intricate nanoporous carbon structure due to limited contact time.30 However, during the repeated charging and discharging cycles, the electrolyte has more time to penetrate the complex carbon matrix and establish a better interface with the electrode surface. This gradual development of the electrode–electrolyte interface can lead to the observed shift of the lines towards the imaginary (Z′′) axis, reflecting the enhanced capacitive performance of the electrode material.27,31 Nonetheless, after a certain number of cycles, the electrode–electrolyte interface becomes fully established and does not undergo further development. At this point, the capacitive performance of the electrode remains constant, as evidenced by the Nyquist plot remaining unchanged in subsequent cycles (Fig. 7).
The electrochemical behaviour of the PCZ sample is depicted in Fig. 8. Fig. 8(a) represents CV at different scan rates from 10 to 100 mV s−1. As compared to the KZAC sample, its area under the CV curve is smaller and hence exhibited lower specific capacitance. The GCD plot as shown in Fig. 8(b) revealed gravimetric capacitance of 14.82, 10.25, 7.62, 4.98, and 2.15 F g−1 at a current density of 0.5, 1, 2, 3, and 5 A g−1. The Nyquist plot of the sample showed higher resistive behavior due to its non-porous structure. It possesses lower ionic movement, which results in decreased capacitive value. The charge transfer resistance (Rct) value for PCZ was found to be 9.23 Ω. The higher Rct value for PCZ suggests incomplete carbonization at the lower temperature of 280 °C, potentially hindering the complete opening of all pores and no clear channeling. Conversely, the higher surface areas and pore volumes of the KZAC sample facilitate the efficient diffusion of ions within the interconnected three-dimensional porous network, thereby contributing to enhanced supercapacitive performance.
This study investigates the potential of activated carbon derived from waste Z. armatum seeds as an electrode material for electrochemical double-layer capacitors (EDLCs). Compared to other biomass-derived activated carbons, the Z. armatum seed-based material exhibits promising characteristics, particularly in terms of capacitance and cyclic retention compared to other biomass derived activated carbon. A detailed comparison of the supercapacitive performance of these materials is presented in Table 1.
S. no. | Biomass sources | Activation by | Specific capacitance (F g−1) | Current density | Capacity retention (cycles) | Electrolytes | Ref. |
---|---|---|---|---|---|---|---|
1 | Corn husk | KOH | 127 | 1 A g−1 | 90% (5000) | 6 M KOH | 32 |
2 | Areca nut midrib | KOH | 154 | 1 A g−1 | — | 1 M KOH | 33 |
3 | Cherrystones | KOH | 120 | 1 mA cm−2 | — | 1 M TEABF4/AN | 34 |
4 | Pecan nutshell | H3PO4 | 129 | 5 mV s−1 | 90% (5000) | 1 M CH3COONa | 35 |
5 | Waste sticks/wood | KOH | 133 | 1 A g−1 | 99% (10![]() |
6 M KOH | 36 |
6 | Waste coffee powder tea | Melamine + KOH | 148 | 0.5 A g−1 | 97% (10![]() |
3 M KOH | 37 |
7 | Waste part of Z. armatum seeds | KOH | 148.08 | 0.5 A g−1 | 97.14% (10![]() |
6 M KOH | This work |
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