Sujin Kang , Lun An , Tianlei Li , Long Qi , Wenyu Huang and Wenzhen Li
First published on 5th September 2025
Carbon reactive capture and conversion offers a sustainable route to valuable chemicals and fuels while aiding GHG reduction. Direct electrochemical conversion of capture solutions like bicarbonate avoids the energy demands of conventional CO₂ regeneration. Ammonium bicarbonate (NH₄HCO₃) is particularly attractive due to its low decomposition temperature and ability to supply in-situ CO₂ from dilute sources without requiring purified CO₂. Meanwhile, single-atom catalysts (SACs) with nitrogen-coordinated metal sites further enhance CO₂ reduction efficiency using earth-abundant materials. In this study, we demonstrate a nickel single-atom catalyst (Ni-SAC)-based electrolyzer that utilizes NH₄HCO₃ as the CO₂ source, achieving singificantly improved CO production performance compared to the conventional silver cathodes used in CO₂ reduction reaction (CO2RR) to CO. The Ni-SAC cathode exhibited a Faradaic efficiency of 60% for CO production at –200 mA cm⁻², while the silver cathode achieved only 2%, likely due to ammonium-induced poisoning. Furthermore, the integration of a customized microporous layer onto the electrode significantly increased the Faradaic efficiency from 57% to 83% at –200 mA cm⁻², emphasizing the crucial role of electrode structure optimization in enhancing CO selectivity. These findings demonstrate a sustainable and economically viable strategy for green CO production directly from CO₂ capture solutions.