Hangcen
Xie
ab,
Rui
Xu
ab,
Bin
Huang
a,
Pingping
Lou
a,
Hua-Feng
Fei
*ab and
Zhijie
Zhang
*a
aKey Laboratory of Science and Technology on High-tech Polymer Materials, Institute of Chemistry, Chinese Academy of Sciences, Beijing, 100190, P. R. China.. E-mail: feihuafeng@iccas.ac.cn; zhangzj@iccas.ac.cn
bSchool of Chemical Sciences, University of Chinese Academy of Sciences, Beijing 100049, P. R. China
First published on 13th November 2024
Although metal-free hydrosilylation of siloxanes is essential for the industrial preparation of organosilicon compounds due to its unique advantages, such as the avoidance of the use and residue of precious metals, efficient metal-free silicon hydrogenation reactions are still rare. Herein, we report a straightforward visible light-driven metal-free hydrosilylation reaction based on siloxanes and silicon vinyl groups, catalyzed by the synergistic effect of the organic photooxidation catalyst 2,4,6-tris(diphenylamino)-5-fluoroisophthalonitrile and the base N,N′-diisopropylethylamine, which undergo electron transfer and selectively induce Si–H activation during catalysis. After optimization, the silicon vinyl conversion rate in the hydrosilylation reaction exceeded 99% without using any traditional hydrogen atom transfer reagents. Mechanistic studies based on experimental data and theoretical calculations revealed that the reaction proceeds through a free radical reaction and is thermodynamically feasible. The proposed methodology efficiently affords linear polymer formation via a stepwise growth approach. Furthermore, it can crosslink commercial high-molecular-weight polyvinyl silicone oil with disiloxane, realizing the gelation of the material.
Non-precious metals, such as iron, cobalt, copper, and nickel15–19 have been explored for many years in hydrosilylation reactions. However, preserving non-precious metal complex catalysts is usually quite challenging, and their syntheses necessitate strict adherence to specific requirements. Compared to traditional Pt catalysts, these transition metal complexes often require higher temperatures or extended reaction times to catalyze the desired reaction. In addition, the substrate application range of these catalysts is relatively narrow, and the most successful examples are limited to specific olefins and silanes. Thus, the lack of universality and versatility limits their application. Furthermore, metal residues are difficult to remove from the product, which impedes their application in biological, electronic, and optical devices. Researchers have also investigated the potential of metal-free catalysts as an alternative solution. Lewis acid catalysts, such as electron-deficient boranes,20 have been demonstrated to achieve hydrosilylation. However, their efficacy is limited to the hydrosilylation reaction of electron-rich olefins.
The use of photons to drive chemical reactions can be considered green and sustainable. Especially compared to thermochemical reactions, photochemical reactions exhibit several advantages, including mild reaction conditions, certain group selectivity, and the capacity to obtain products that are challenging to produce through conventional synthetic chemical methods. The field of photocatalytic hydrosilylation has also advanced in the past ten years. Some Pt photocatalysts, such as acetylacetone platinum21 and trimethyl (methylcyclopentadienyl)platinum(IV) [(Me–Cp)Pt(Me)3],22 have also been developed for photocatalytic hydrosilylation. Such catalysts could have future applications in producing intricate geometric-shaped silicone rubber through photolithography or using precise 3D printing. Nevertheless, the quantity of Pt complexes utilized (≥250 ppm) in photocatalytic hydrosilylation is considerably greater than that employed in thermal polymerization (5–20 ppm), which can markedly augment production costs. Besides, these Pt photocatalysts are limited in variety and are heat-sensitive, which is not conducive to transportation and long-term storage. In recent years, alternatives to Pt photocatalysts have also been researched. Tetrabutylammonium decatungstate (TBADT)23 can be used for photocatalytic activation of Si–H bonds in trisubstituted silanes and the hydrosilylation of electron-deficient olefins. Dimanganese decacarbonyl Mn2(CO)1024 has been demonstrated to undergo a visible light-induced addition reaction with phenylacetylene and dimethylphenylsilane. These catalytic processes show high yield and selectivity. Recently, Wu et al.25 employed 2,4,5,6-tetra-9H-carbazol-9-yl-1,3-benzenedicarbonitrile, 4CzIPN, as the photocatalyst, affording high selectivity and conversion rates for both electron-deficient and electron-rich olefins. On this basis, Pan et al.26 further polymerized aliphatic dienes and polysubstituted silanes using hydrosilylation reactions. However, photocatalytic hydrosilylation typically requires additives, such as hydrogen atom transfer (HAT) reagents, and these methods are only suitable for the reaction between aliphatic olefins and selected groups of silanes. Neutral eosin Y can also serve as a direct HAT photocatalyst, achieving stepwise custom functionalization of multihydrosilanes and quantitative conversion of hydrosilanes to silyl chlorides under visible-light irradiation using dichloromethane as a chlorinating agent.27,28 To date, there are very few successful reports on implementing a photocatalytic hydrosilylation reaction between siloxanes and silicone vinyl groups.
Herein, we report a metal-free hydrosilylation polymerization reaction driven by visible light without using additives like HAT reagents. The possible reaction mechanism of the above reaction was investigated. The organic photocatalyst 3DPAFIPN and DIPEA jointly activated the Si–H bond of 1,1,3,3-tetramethyldisiloxane (MMH), followed by the addition of the Si–H bond to the carbon–carbon double bond, resulting in the formation of the hydrosilylation product. Finally, linear polycondensation polymers could be obtained through the gradual growth and polymerization of free radicals.
Entry | PC | Bis(silane) | Conv.a (%) | [Si–H] /[C![]() |
M n | Đ |
---|---|---|---|---|---|---|
a Conversion rate of dienes based on crude 1H NMR analysis, using 1,4-dioxane as an internal standard.
b Consumption ratio of Si–H bonds and C![]() |
||||||
1 | 1a | 5b | NR | — | — | — |
2 | 2a | 5b | NR | — | — | — |
3 | 3a | 5b | 39 | 0.45 | 953 | 1.21 |
4 | 4a | 5b | 87 | 0.83 | 3803 | 1.08 |
5 | 5a | 5b | >99 | 0.87 | 4711 | 1.22 |
6 | 5a | 1b | NR | — | — | — |
7 | 5a | 2b | 97 | 0.37 | 3703 | 1.07 |
8 | 5a | 3b | 70 | 0.28 | 3322 | 1.03 |
9 | 5a | 4b | 99 | 0.69 | 3723 | 1.07 |
10 | 5a | 6b | 39 | 0.51 | 795 | 1.18 |
11 | 5a | 7b | 55 | 0.02 | — | — |
A thorough investigation was also conducted to ascertain the optimal amount of DIPEA. The highest vinyl conversion was achieved when DIPEA was introduced at a concentration of 50 mol%. It is noteworthy that despite the relatively high quantity of base employed, it can be reused (Fig. S1†), demonstrating the sustainability potential of the proposed hydrosilylation. The photocatalyst and DIPEA may form electron donor–acceptor (EDA) complexes during photo-induced electron transfer31–33 (PIET). Furthermore, the formation of EDA complexes is concentration-dependent. When the concentration of the acceptor is too low, the distance between electron donor and acceptor in solution is considerable, restricting the charge transfer process. The EDA formation constant (KET) is maximal at a specific stoichiometric ratio for given electron donors and acceptors.34 At this point, the reaction activity is the highest. When the molar ratio exceeds the optimal stoichiometric ratio, the possibility of back-electron transfer increases. Additionally, since DIPEA is a base, it can acquire protons from DIPEA free radical cations (DIPEA˙+), resulting in the formation of protonated DIPEA,35,36 which exhibits poor electron acceptor properties and ultimately affects reaction efficiency.
No hydrosilylation product was detected in the absence of photocatalysts in control experiments. Furthermore, the reaction did not proceed successfully without DIPEA and blue light irradiation. These results demonstrate that all these components are necessary to complete the reaction successfully. Efficient conversion could also be achieved by replacing DIPEA with the appropriate amounts of triethylamine (TEA) and N,N-diisopropylmethylamine. However, it proved challenging to achieve the desired outcomes with potassium carbonate K2CO3. These results indicate that such organic bases may have a more significant role than previously anticipated in providing an alkaline environment during the reaction. These organic bases are employed extensively as reductant or electron transfer reagents in organic synthesis.37,38
Various silanes were investigated under the optimized reaction conditions (Table 1). The properties of the employed bis(silanes) play a decisive role in the conversion rate of the reaction and the consumption ratio of Si–H/CC. Diethylsilane was difficult to react to under the optimized reaction conditions, presumably due to its electron-donating ability. Replacing the alkyl group in silane with a benzene ring resulted in a notable enhancement in reaction activity.39 The conversion rates of methylphenylsilane (MePhSiH2, 2b) and diphenylsilane (Ph2SiH2, 4b) were significantly increased. These results are consistent with previously published research findings.40,41 Relevant 135 DEPT 13C NMR spectra (Fig. S27 and S28†) verified that CH2 bonds were formed during the reaction process. In addition, the observed CH peaks attributed to the benzene ring also confirmed the effective introduction of silane through the hydrosilylation reaction. Due to its unique electronic effect, the benzene ring may play a role in stabilizing free radical formation following the Si–H bond rupture. However, a significant decrease in reaction efficiency was observed when three benzene rings were connected to silicon, resulting in greater steric hindrance. Nevertheless, it should be highlighted that the conversion rate is negatively impacted when the Si–H of disilane originates from two silicon atoms within the molecule, even when these two silicon atoms are connected by a benzene ring. In siloxanes, however, this phenomenon is slightly different. Furthermore, the efficiency of the reaction was reduced by approximately 60% when the four methyl groups in 5b were replaced with their isopropyl counterparts, probably because the presence of isopropyl groups increases steric hindrance, while their electron-donating capacity is slightly higher than that of methyl groups. Ultimately, the addition reaction of Si–H on the siloxane resulted in different outcomes. As the Si–O chain in the center became longer, the activity of Si–H decreased. Especially when three silicon atoms were present in the Si–O chain and the side groups of the Si atoms in the center were replaced by two benzene rings, the overall conversion rate of the reaction was sharply reduced, and the participation of Si–H in the reaction was also markedly diminished. Differentiating between the characteristic peaks of Si atoms with two benzene rings in 29Si NMR is quite challenging. Furthermore, the limited integrated area of peaks belonging to the benzene ring in the 1H NMR also indicated the inefficiency of this reaction (Fig. S15†). Since silanes need to overcome a higher energy barrier to lose the second H atom after losing the first H atom, the presence of monosubstituted Si–H can be clearly observed in the NMR spectrum of the reaction product of 2b, which may be the reason for the lower consumption ratio of Si–H/Si–Vi in some substances.
A distinct optical switching effect can be observed in Fig. 3b on the hydrosilylation reaction of 5b with MMVi. Monitoring the reaction process through 1H NMR demonstrated an obvious increase in the conversion rate of vinyl groups when the mixture was illuminated, while the consumption of these groups exhibited a negligible change when the blue light was extinguished. This outcome is a prominent feature of photocatalytic reactions. FT-IR spectroscopic analysis (Fig. 3a) and reaction kinetics tests (Fig. S4†) provided insight into the temporal variation of the vinyl conversion rate and product molecular weight throughout the reaction process. The data indicated that the consumption of CC bonds and Si–H bonds enhanced gradually with time; however, the molecular weight did not rise significantly in the early stages of the reaction. Instead, a sudden increase occurred after a specific time, a characteristic feature of condensation polymerization. There was no significant difference in the polymerization effect between these two types of catalysts. The molecular weight of the final polymer was comparatively low, consistent with the molecular weight obtained by model reaction catalysis using a highly active Pt catalyst produced in our laboratory. According to the fitting results illustrated in Fig. S4c,† it was speculated that after reaching a specific molecular weight threshold, the reactivity of the vinyl group at the end of the polymer decreased. This may be the potential explanation for the low molecular weight of the product. In other words, in the later stages of the addition reaction, the occurrence of a step-growth mechanism was difficult because disproportionation termination reactions were more advantageous than extracting hydrogen from silane.41,42
![]() | ||
Fig. 3 (a) IR-t tests; (b) Light on–off experiments for hydrosilylation of 5b with MMVi. Consumption ratio of Si–H bonds and C![]() |
To verify the above mechanism, we performed density functional theory (DFT) calculations44–47 (Fig. 5 and Fig. S5†). To some extent, the results of the calculation corroborate the proposed hypothesis. Firstly, 3DPAFIPN in the excited state can readily attack DIPEA to produce the free radical B while releasing 19.60 kcal mol−1 of energy. Subsequently, the obtained free radicals further react with MMH (1) to form the intermediate 1_radical, having a very small energy barrier and releasing 28.1 kcal mol−1 of energy during the process. Then, the intermediate 1_radical undergoes an addition reaction with MMVi to obtain another intermediate, ultimately generating the target product P under an energy release of 33.0 kcal mol−1. The ΔG values of each reaction step throughout the entire process are negative (Table S5†), indicating that the above assumptions are thermodynamically feasible.
Finally, the optimized hydrosilylation reaction was performed on a gram-scale (Scheme S2†), and the conversion of the vinyl was monitored to demonstrate the efficiency of the synthetic method. The conversion rate of the vinyl group decreased during the same reaction conditions. However, the conversion rate of the vinyl group exceeded 99% when extending the light irradiation time, which may be attributed to a short penetration of light into bigger flasks and high photon loss caused by reflection and dispersion effects. In addition, due to the difficulty of reactants and active free radical groups contacting each other in solution as the volume of the reaction system increases, more energy has to be absorbed to complete the reaction, which is also a possible important reason for the observed conversion profile. Noteworthy, although the conversion rate of vinyl was still high, the consumption ratio of Si–H/Si–Vi decreased. Since it is a common practice in organic synthesis to maintain an excess of a certain reactant to increase yield effectively, replacing the current batch reactor with a continuous injection system might be a more effective method for further reaction optimization.
Footnote |
† Electronic supplementary information (ESI) available: The additional synthesis details and characterization. See DOI: https://doi.org/10.1039/d4gc04501g |
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